Baumer SXC10, SXC20, SXC21, SXC40, SXC80 User Manual

...
Baumer SXC v1
User's Guide for CameraLink® Cameras with Truesense Imaging Sensors
Table of Contents
1. General Information ................................................................................................. 6
2. General safety instructions ..................................................................................... 7
3. Intended Use ............................................................................................................. 7
4. General Description ................................................................................................. 7
5. Camera Models ......................................................................................................... 8
5.1. SXC – Cameras with C-Mount ............................................................................... 8
5.2. SXC-F – Cameras with F-Mount ............................................................................ 9
6. ProductSpecications .......................................................................................... 10
6.1.  Sensor Specications .......................................................................................... 10
6.1.1.  Quantum Efciency for Baumer SXC Cameras ............................................ 10
6.1.2. Shutter ........................................................................................................... 10
6.1.3. Readout Modes ..............................................................................................11
6.2. Timings ................................................................................................................. 13
6.2.1. Free Running Mode ....................................................................................... 13
6.2.2. Trigger Mode ................................................................................................. 14
6.3. Field of View Position ........................................................................................... 18
6.4. Process- and Data Interface ................................................................................ 19
6.4.1. Pin-Assignment CameraLink
®
Interface ........................................................ 19
6.4.2.  Pin-Assignment Power Supply and Digital IOs ............................................. 19
6.4.3. LED Signaling ................................................................................................ 19
6.5. Environmental Requirements ............................................................................... 20
6.5.1.  Temperature and Humidity Range ................................................................. 20
6.5.2. Heat Transmission ......................................................................................... 20
6.5.3. Mechanical Tests ........................................................................................... 21
7. Software .................................................................................................................. 22
7.1.  Baumer GAPI ....................................................................................................... 22
8. Camera Functionalities .......................................................................................... 23
8.1. Image Acquisition ................................................................................................. 23
8.1.1. Image Format ................................................................................................ 23
8.1.2. Pixel Format .................................................................................................. 24
8.1.3. Exposure Time............................................................................................... 26
8.1.4. Look-Up-Table ............................................................................................... 27
8.1.5.  Region of Interest (ROI) ................................................................................ 27
8.1.6. Partial Scan Readout .................................................................................... 27
8.1.7.  Binning........................................................................................................... 29
8.1.8.  Brightness Correction (Binning Correction) ................................................... 30
8.2.  Color Adjustment – White Balance ...................................................................... 30
8.2.1.  User-specic Color Adjustment ..................................................................... 30
8.2.2.  One Push White Balance .............................................................................. 30
8.3. Analog Controls .................................................................................................... 31
8.3.1.  Black Level .................................................................................................... 31
8.3.2.  Gain ............................................................................................................... 31
8.4. Pixel Correction .................................................................................................... 32
8.4.1.  General information ....................................................................................... 32
8.4.2. Correction Algorithm ...................................................................................... 32
8.4.3. Defectpixellist ................................................................................................ 33
8.5. Process Interface ................................................................................................. 33
8.5.1.  Digital IOs ...................................................................................................... 33
8.5.2. Trigger Input .................................................................................................. 35
8.5.3. Trigger Source ............................................................................................... 35
8.5.4. Debouncer ..................................................................................................... 36
8.5.5. Flash Signal ................................................................................................... 36
8.6. User Sets ............................................................................................................. 37
8.7.  Factory Settings ................................................................................................... 37
9. CameraLink
®
........................................................................................................... 38
9.1.  Channel Link and LVDS Technology .................................................................... 38
9.2. Camera Signals ................................................................................................... 38
9.2.1. Serial Communication ................................................................................... 38
9.2.2. Camera Control ............................................................................................. 39
9.2.3. Video Data ..................................................................................................... 39
9.3. Chip and Port Assignment ................................................................................... 39
9.4. CameraLink
®
Taps ................................................................................................ 40
9.4.1.  Tap Conguration .......................................................................................... 40
9.4.2.  Tap Geometry ................................................................................................ 42
10. Cleaning .................................................................................................................. 43
11. Transport / Storage ................................................................................................ 43
12. Disposal .................................................................................................................. 44
13. Warranty Notes ....................................................................................................... 44
14. Lens Mounting ........................................................................................................ 44
15. Support .................................................................................................................... 45
16. Conformity .............................................................................................................. 46
16.1. CE ...................................................................................................................... 46
16.2.  FCC – Class B Device ....................................................................................... 46
General Information1.
Read  these  manual  carefully  and  observe  the  notes  and  safety  instruc­tions!
Thank you for purchase a camera of the Baumer family. This User´s Guide describes how 
to connect, set up and use the camera.
Keep the User´s guide store in a safe place and transmit them to the eventually following 
users. Please also note the provided technical data sheet.
Target group for this User´s Guide
This  User's  Guide  is  aimed  at  experienced  business  users,  which  want  to  integrate  camera(s) into a vision system. 
Copyright
Any duplication or reprinting of this documentation, in whole or in part, and the reproduc­tion of the illustrations even in modied form is permitted only with the written approval of  Baumer. This document is subject to change without notice.
Classicationofthesafetyinstructions
In the User´s Guide, the safety instructions are classied as follows:
Notice
Gives helpful notes on operation or other general recommendations.
Caution
Pi ctogram
Indicates a possibly dangerous situation. If the situation is not avoided, slight  or minor injury could result or the device may be damaged.
General safety instructions2.
Observe the the following safety instructions when using the camera to avoid any damage 
or injuries.
Caution
Provide adequate dissipation of heat, to ensure that the temperature does not exceed +60°C (+140°F).
The surface of the camera may be hot during operation and immediately  after use. Be careful when handling the camera and avoid contact over a 
longer period.
Caution
A power supply with electrical isolation is required for proper operation of the  camera. Otherwise the device may be damaged!
Intended Use3.
The camera is used to capture images that can be transferred over one CameraLink® interface to a PC.
Notice
Use the camera only for its intended purpose! For any use that is not described in the  technical documentation  poses dangers and will void the warranty. The risk has to be  borne solely by the unit´s owner.
General Description4.
1
2
3
4
5
No. Description No. Description
1 (respective) lens mount  4
CameraLink
®
 Base socket
2 Power supply 5 Signaling-LED
3 Digital-IO supply
Camera Models5.
SXC – Cameras with C-Mount5.1.
Camera Type
Sensor
Size
Resolution
Full
Frames
[max. fps]
Monochrome
SXC10 1/2" 1024 x 1024 120
SXC20 2/3" 1600 x 1200 68
SXC21 2/3" 1920 x 1080 64
SXC40 1" 2336 x 1752 32
SXC80 4/3" 3296 x 2472 16
Color
SXC10c 1/2" 1024 x 1024 120
SXC20c 2/3" 1600 x 1200 68
SXC21c 2/3" 1920 x 1080 64
SXC40c 1" 2336 x 1752 32
SXC80c 4/3" 3296 x 2472 16
Dimensions
26
36
16 x M3 d epth 6
UNC 1 /4-20
4 x M3 depth 6
52
52
36
26
36
36
54
36
26
Figure1►
Front and rear view of a
Baumer SXC camera.
Figure2►
Dimensions of a
Baumer SXC camera
5.2. SXC-F – Cameras with F-Mount
Camera Type
Sensor
Size
Resolution
Full
Frames
[max. fps]
Monochrome
SXC21-F 2/3" 1920 x 1080 64
SXC40-F 1" 2336 x 1752 32
SXC80-F 4/3" 3296 x 2472 16
Color
SXC21c-F 2/3" 1920 x 1080 64
SXC40c-F 1" 2336 x 1752 32
SXC80c-F 4/3" 3296 x 2472 16
Dimensions
26
36
26
36
16 x M3 depth 6
UNC 1/4-20
52
52
26
36
55
◄Figure3
Front view  of a Baumer 
SXC-F camera.
◄Figure4
Dimensions of a Baumer SXC-F camera.
10
ProductSpecications6.
6.1. SensorSpecications
6.1.1. QuantumEfciencyforBaumerSXCCameras
The  quantum  efciency  characteristics  of  monochrome  and  color  matrix  sensors  for  Baumer SXC cameras are displayed in the following graphs. The characteristic curves for  the sensors do not take the characteristics of lenses and light sources without lters into 
consideration, but are measured with an AR coated cover glass.
Values relating to the respective technical data sheets of the sensors manufacturer.
350 450 550 650 750 850 950 1050
Wave Length [nm]
Quantum Efficiency [%]
SXC (monochrome)
350 450 550 650 750 850 950 1050
Wave Length [nm]
Quantum Efficiency [%]
SXC (color)
6.1.2. Shutter
All cameras of the SX series are equipped with a global shutter.
Pixel
Active Area (Photodiode)
Storage Area
Microlens
Global shutter means that all pixels of the sensor are reset and afterwards exposed for a  specied interval (t
exposure
). 
For  each  pixel  an  adjacent  storage  area  exists.  Once  the  exposure time elapsed, the information  of  a  pixel  is  transferred  immediately  to  its  storage  area  and  read  out  from 
there.
Due to the fact that photosensitive surface gets "lost" by the implementation of the storage  area, the pixels are mostly equipped with microlenses, which focus the light to the pixels 
active area.
Figure5►
Quantum efciency for  Baumer SXC cameras.
Figure6►
Structure of an imaging sensor with global shut-
ter (interline).
11
6.1.3. Readout Modes
The Truesense Imaging sensors, employed in Baumer SXC cameras, are subdivided into 
four Taps.
Due to  Baumer's integrated calibration  technique, these taps are invisible within the re­corded images, but affect the operation and the rate of the readout process and therewith the readout time (t
readout
).
Quad Mode6.1.3.1.
On quad readout mode all four taps are read out simultaneously as displayed in the sub­sequent gure.
The data of all pixels of one tap are moved to the output register and afterwards trans-
fered to the memory.
Once the information have left the output register, the readout is done. 
This mode provides the full potential of the sensor and leads to the maximum frame rate.
Dual Mode6.1.3.2.
On  dual  readout  mode  two  taps  (Tap 0 + Tap 2 and Tap 1 + Tap  3)  are  combined. 
The data of all pixels of one tap are moved to the output register and afterwards trans-
fered to the memory.
Once the information have left the output register, the readout is nished. 
Due to the fact, that more data needs to be read out, the t
readout
is increased compared to
the quad readout mode.
It is considered:   t
readout(Dual Mode)
 ≈ 2 × t
readout(Quad Mode)
◄Figure7
Taps of the employed 
sensors.
◄Figure8
Quad Tap Readout Mode.
◄Figure9
Dual Tap Readout Mode.
12
Single Mode6.1.3.3.
In single readout mode all taps are combined as displayed in the subsequent gure.
The data of all pixels of the sensor are moved to the output register and afterwards trans-
fered to the memory.
Once the information have left the output register, the readout is done. 
Due to the fact, that the complete sensor needs to be read out, the readout time t
readout
is
increased compared to quad and dual readout mode.
It is considered:   t
readout(Single Mode)
 ≈ 4 × t
readout(Quad Mode)
Figure10►
Single Tap Readout Mode.
13
Timings6.2.
The image acquisition consists of two seperate, successively processed components.
Exposing the pixels on the photosensitive surface of the sensor is only the rst part of the  image acquisition. After completion of the rst step, the pixels are read out.
Thereby the exposure time (t
exposure
) can be adjusted by the user, however, the time need-
ed for the readout (t
readout
) is given by the particular sensor and image format.
Baumer  cameras  can  be  operated  with  two  modes,  the  Free Running Mode and the
Trigger Mode.
The cameras can be operated non-overlapped
*)
or overlapped. Depending on the mode
used, and the combination of exposure and readout time:
Non-overlapped Operation Overlapped Operation
Here the time intervals are long enough to process exposure and readout succes-
sively.
In this operation the exposure of a frame
(n+1) takes place during the readout of  frame (n).
Exposure
Readout
Exposure
Readout
6.2.1. Free Running Mode
In the "Free Running" mode the camera records images permanently and sends them to 
the PC. In order to achieve an optimal (with regard to the adjusted exposure time t
exposure
and image format) the camera is operated overlapped.
In case of exposure times equal to / less than the readout time (t
exposure
 ≤ t
readout
), the maxi­mum frame rate is provided for the image format used. For longer exposure times the frame rate of the camera is reduced.
Exposure
Readout
Flash
t
exposure(n)
t
flash(n)
t
flashdelay
t
flash(n+1)
t
readout(n+1)
t
readout(n)
t
exposure(n+1)
t
ash
= t
exposure
Notice
For the employment of partial scan, the camera needs to be stopped.
*) Non-overlapped means the same as sequential.
Image parameters:
Offset Gain
Mode
Partial Scan
Timings:
A - exposure time frame (n) effective B - image parameters frame (n) effective C - exposure time frame (n+1) effective D - image parameters frame (n+1) effective
14
6.2.2. Trigger Mode
After a  specied external event (trigger) has occurred, image acquisition  is started. De­pending on the interval of triggers used, the camera operates non-overlapped or over­lapped in this mode.
With regard to timings in the trigger mode, the following basic formulas need to be taken
into consideration:
Case Formula
t
exposure
< t
readout
(1) t
earliestpossibletrigger(n+1)
= t
readout(n)
- t
exposure(n+1)
(2) t
notready(n+1)
= t
exposure(n)
+ t
readout(n)
- t
exposure(n+1)
t
exposure
> t
readout
(3) t
earliestpossibletrigger(n+1)
= t
exposure(n)
(4) t
notready(n+1)
= t
exposure(n)
6.2.2.1. Overlapped Operation: t
exposure(n+2)
= t
exposure(n+1)
In overlapped operation attention should be paid to the time interval where the camera is unable to process occuring trigger signals (t
notready
). This interval is situated between two 
exposures. When this process time t
notready
has elapsed, the camera is able to react to
external events again.
After t
notready
 has elapsed, the timing of (E) depends on the readout time of the current im-
age (t
readout(n)
) and exposure time of the next image (t
exposure(n+1)
). It can be determined by the 
formulas mentioned above (no. 1 or 3, as is the case).
In case of identical exposure times, t
notready
remains the same from acquisition to acquisi-
tion.
Exposure
Readout
t
exposure(n)
t
readout(n+1)
t
readout(n)
t
exposure(n+1)
t
triggerdelay
t
min
Trigger
Flash
t
flash(n)
t
flashdelay
t
flash(n+1)
TriggerReady
t
notready
Image parameters:
Offset Gain
Mode
Partial Scan
Timings:
A - exposure time frame (n) effective B - image parameters frame (n) effective C - exposure time frame (n+1) effective D - image parameters frame (n+1) effective E - earliest possible trigger
15
Overlapped Operation: t6.2.2.2.
exposure(n+2)
> t
exposure(n+1)
If the exposure time (t
exposure
) is increased form the current acquisition to the next acquisi-
tion, the time the camera is unable to process occuring trigger signals (t
notready
) is scaled 
down.
This can be simulated with the formulas mentioned above (no. 2 or 4, as is the case).
Exposure
Readout
t
exposure(n)
t
readout(n+1)
t
readout(n)
t
exposure(n+1)
t
exposure(n+2)
t
triggerdelay
t
min
Trigger
Flash
t
flash(n)
t
flashdelay
t
flash(n+1)
TriggerReady
t
notready
Image parameters:
Offset Gain
Mode
Partial Scan
Timings:
A - exposure time frame (n) effective B - image parameters frame (n) effective C - exposure time frame (n+1) effective D - image parameters frame (n+1) effective E - earliest possible trigger
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