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PHG605/PHG605W
60 cm gas on glass hob
el
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User Manual for your Baumatic
PHG605/W 60 cm gas on glass hob
NOTE: This User Instruction Manual contains important
information, including safety & installation points, which will
enable you to get the most out of your appliance. Please keep it
in a safe place so that it is easily available for future reference; for
you or any person not familiar with the operation of the appliance.
GS 10/05/10
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Contents
Environmental note 4
Important safety information 5 – 7
Specifications 8 – 13
BHG604SS-W 8
BHG610SS 9
BHG700SS 10
BHG900SS 11
Electrical details 12
Gas details 12
Gas hob surface layout 12 - 13
Using the gas hob 14 - 15
Before first use 14
Switching the hob on 14
Automatic ignition with flame failure device 14 – 15
Energy saving tips 15
Cleaning 16 - 17
Cleaning the hob top 16
After each use 16
Cleaning the hob burners 16 - 17
Maintaining the cast iron pan stands 17
(BHG610SS, BHG700SS, BHG900SS)
Installation 17 - 28
Positioning 18 - 19
Unpacking the appliance 19
Installing the appliance 19 – 22
Gas connection 22
Ventilation requirements 23
Gas Safety (Installation and Use) Regulations 24
Gas Adjustment (Conversion to LPG) 25 - 26
Minimum flow adjustment for hob gas taps 26
Gas tap maintenance 27
Electrical connection 28
Replacing the mains supply cable 28
My appliance isn’t working correctly 29
Contact details 30
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Environmental note
o The packaging materials that Baumatic uses are environmentally
friendly and can be recycled.
o Please discard
environment.
all packaging material with due regard for the
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Important safety information
Your safety is of the utmost importance to Baumatic.
Please make sure that you read this instruction booklet
before attempting to install or use the appliance. If you
are unsure of any of the information contained in this
ooklet, please contact the Baumatic Advice Line.
b
General Information
This appliance is designed for domestic houso
the cooking and frying of domestic foodstuffs.
o IMPORTANT: The adjacent furniture and all materials used in
the installation must be able to withstand a minimum
temperature of 85°C above the
room it is located in, whilst in use.
o Certain types of vinyl or laminate kitchen furniture are
particularly prone to heat damage or di
temperatures below the guidelines given above.
o Any damage caused by the appliance being installed in
contravention
the owner.
o Your new appliance is guaranteed against electrical or
mechanical defects, subject to certain exclusions that are noted
in Baumatic’s Conditions Of
affect your statutory rights.
o The use of this appliance for any other purpose or in any other
environment without the express agreemen
will invalidate any warranty or liability claim.
o You shou
surface.
o No modifications to the appliance are permitted by Baumatic Ltd.
o You should not store or place flammable or highly flammable
liquids/materials on top of or near the appliance. Items made
from aluminium, plastic or plastic film should also be
from the appliance, as they may fuse to the surface.
o Repairs may only be carried out by Baum
engineers or their authorised service agent.
of this temperature limit, will be the liability of
Guarantee. The foregoing does not
ld not use this appliance to store items on or as a work
ambient temperature of the
ehold use and for
scolouration at
t of Baumatic Ltd.
kept away
atic service
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hild Safety
C
o Baumatic strongly recommend that babies and young children
are prevented from being near to the appliance and not allowed
to touch the applian
surfaces will be hot.
o If it is necessary for younger family members to be in the
kitchen, plea
at all times.
o Older children sho
when supervised.
eneral Safety
G
o The appliance should only b
GASSAFE registered installer.
o Care should be taken to ensure that the units and work surfaces
that you b
standards.
uring use
D
o Any film or stickers that are present on the
is delivered should be removed before use.
o Care should be used when utilising
there is a risk of burns being caused.
o You should not allow the electrical connection cables to come
into contac
cookware.
o If fat and oil overheats, then it can ignite extremely quickly. For
this reason, when cooki
not be left unattended.
o Make
use.
sure that all of the cooking zones are switched off after
se ensure that they are kept under close supervision
uild the appliance into, meet with the relevant
t with the hob surface when it is hot or any hot
ce at any time. During and after use, all
uld only be allowed to utilise the appliance
e installed and connected by a
hob surface when it
the appliance, otherwise
ng with fat and oil the appliance should
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leaning
C
Cleaning of the hob should be carried out on a regular basis.
o
o IMPORTANT: Before attempting to clean the
should be disconnected from the mains and cool.
o Great care should be taken whilst
following the cleaning procedure.
using this appliance and when
appliance, it
o You should not use a steam jet or any
cleaning equipment to clean the appliance.
Installation
This appliance must be correctly installed by a
GASSAFE registered installer, strictly in
accordance with the manufacturer’s instructions
and the relevant British Standards. Please see the
specific sect
installation.
o Baumatic Ltd. declines any responsibility for injury or
damage, to person or property, as
use or installation of this appliance.
o If the appliance is being used in a Leisure Accommodat
Vehicle, the requirements of N 721 MUST be followed.
o Baumatic Ltd. DO NOT recommend tha
installed on any type of marine vessel.
eclaration of conformity
D
This appliance complies with the following European Directives:
-73/23/EEC dated 19/02/1973 Low Voltage Directive.
-89/336/EEC dated 03/05/19
Amending Directive 92/31/EEC.
-93/68/EEC dated 22/07/1993 CE Marking Directive.
-89/109/EEC dated 25/01/19
-90/396/EEC Gas Products.
N60335-1, EN60335-2, EN301-1 Safety Standards.
-E
The manufacturer declares that the hob is built using certified
materials and requires the appliance to be installed in accordance with
the standards currently in force. This app
ained person for domestic purposes only.
tr
ion of this booklet that refers to
89 EMC Directive inclusive of
92 Materials that can touch food.
liance must be used by a
other high pressure
a result of improper
ion
t this appliance is
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pecifications S
Product dimensions: Aperture dimensions:
Depth: 500 mm Depth: 480 mm
Width: 585 mm Width: 560 mm
Height: 35 mm
Product specifications:
o 1 x 3.00 kW rapid burner
o 2 x 1.75 kW semi-rapid burne
o 1 x 1.00 kW auxiliary burner
o Front control operation
Automatic ignition o
o Heavy duty cast iron pan stands
o Flame failure safety device on each burner
Standard accessories:
o LPG conversion jet
Electrical details
Rated Voltage: 220 - 240 Vac 50 - 60 Hz
Max Rated Inputs: 0.006 kW
ains Supply Lead: 3 core x 0.75mm² (Type RR-F <HAR> marked)
M
s
3 A (double pole swSupply Connection:
3mm contact gap)
rs
itched fused outlet with
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as details
G
Connection: Rp ½ (ISO R7)
Type: Natural Gas (20.9 mbar)
Alterna
For future reference please record the following information which can
be found on the rating plate and the date of purchase which can be
found on your sales invoice. The rating plate of your hob is located on
the underneath of the appliance. Therefore it is a
is information before you install your appliance.
th
odel Number ……………………………….
M
erial Number ……………………………….
S
ate of Purchase ……………………………….
D
as hob surface layout
G
tive LPG G30 (28-30 mbar)
good idea to record
A = 3.00 kW rapid burner
B = 1.75 kW semi-rapid burner
C = 1.00 kW auxili
= Control panel
D
ary burner
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sing the gas hob U
Before first use
IMPORTANT: You should clean the hob surface (see
Cleaning and maintenance” section).
“
Switching the hob on
The following
control knob:
= gas off
arge flame: maximum setting
L
mall flame: minimum setting
S
o The minimum setting
of the control knob.
o All operation positions m
and minimum position.
o Never se
position.
o The symbol on the control panel, nex
indicate which gas burner it operates.
Automatic ignition with flame failure safety device
The appliance is fitted with a flame failure safety device on each
burner, which is designed to stop
the event of the flam
To ignite a burner:
o Press in the control knob of the burner that you w
turn it anti-clockwise to the maximum position.
o If you keep the control k
the burner will operate.
symbols will appear on the control panel, next to each
is at the end of the anti-clockwise rotation
ust be selected between the maximum
lect a knob position between the maximum and off
t to the control knob will
the flow of gas to the burner head in
e going out.
ish to light and
nob pressed, the automatic ignition for
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o You should hold down the control knob for 20 seconds after the
flame on the burner has lit.
o After this
required setting between the maximum and minimum setting
symbols.
o To switch the burner off, turn the control knob fully clockwise to
the gas off position.
o In case of power failure, the burners can be lit by carefully using
a match.
Energy saving ti
o The diametre of the bottom of the pan should correspond to that
of the burner.
The burner flame must never extend beyond the diametre of the
o
pan.
o Use flat bottomed pans only
o When possible, keep a lid on the pan whilst cooking.
o Cook vegetables with as little water as possible, to reduce
cooking times.
IMPORTANT: Always place pans centrally over the hob burners and
position them so that the hand
nocked off. You should also make sure that the handle is not over one
k
f the other hob burner flames.
o
20 second interval, turn the control knob to your
ps
N
PA S BURNERS
Rapid 160 mm 200 mm
Semi-rapid 160 mm 200 mm
Auxiliary 60 mm 140 mm
Minimum
diametre
les cannot get accidentally caught or
M
aximum
d
iametre
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Cleaning
Cleaning operations must only be carried out when
the hob is cool.
The appliance should
mains sup
process.
n
Clea
After each use
Cleaning the ho
The hob burners should be cleaned once a week or more frequently if
t
he get soiled. y
ing the hob top
Any residues that are left on the hob top surface from cleaning
agents will damage it. You should remove any residues with
warm soapy water.
Abrasive cleaners or sharp objects will damage the hob surface;
you should clean it using warm soapy water.
Although it is easier to clean som
hob surface is still warm. Make
pan suppo
before you attempt to touch them.
o Remove the pan stands and wipe the appliance over with a soft,
damp cloth that has been put into warm soapy water. The cloth
should be wrung out after being taken out of the soapy water.
o Dry the appliance by rubbing the surface with a soft, clean clot
o We would recommend that a
flammable detergent is u
hob.
o IMPORTANT: Make sure that the hob surface, pan stands and
hob burners have c
o Remove the hob burners by pulling them upwards and away
from the hob top.
o Soak them for about ten minutes in hot water and a little
detergent.
rts and hob burners have all cooled sufficiently
b burners
ply before commencing any cleaning
sed to clean the glass surface of the
ooled before you attempt to touch them.
be disconnected from your
e deposits whilst the
sure that the hob surface,
h.
n appropriate neutral and non-
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o After cleaning and washing them, wipe and dry them carefully.
Before placing the burners back on the hob top, make sure that
o
the gas jet is not blocked.
o IMPORTANT: Make sure that you reassemble the burners in the
original way.
Maintaining the cast iron pan stands
o IMPORTANT: Make sure that the hob surface and pan stands
have cooled before you attempt to touch them.
o Wipe the pan stands over with a sof
put into warm soapy water. The cloth should be wrung out after
being taken out of the soapy water.
o Using a paper towel, thoroughly dry the pan stands.
o To maintain the appearance of the cast iron pan st
would recommend that you rub a small amount of olive oil into
the pan stands, after you have finished cleaning them.
t, damp cloth that has been
ands, we
Installati n
o Gas Safety Regulations (Installation & Use)
o Building Regulations (issued by the Department of Environment)
Building Standards (Issued by the Scottish Development
o
Department)
o IEE Wiring Regulations
o Electricity at Work Regulations BS 6172
o Installation of Domestic Gas Cooking Appliances (if necessary,
BS 5482 Installation of Domestic LPG Appliances)
o BS 5440 Installation of Flues and Venti
o Baumatic Ltd Installation Instructions
o
The installation must be carried out by a GASSAFE
egistered installer, in accordance with the current
r
version of the following.
lation for Gas Appliances
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i
Position
o This appliance can be located in a kitche
This appliance is classified as Class 3 and t
itchen unit (depending on size) or 600mm worktop, providing the
k
following minimum distances are allowed:
o The edges of the hob must be a minimum distance of 55 mm
o 700 mm b
o 400 mm between the hob surface, providing that the underside
o 50 mm clearance around the appliance and between the hob
Unpacking the appliance
hen unpacking the appliance please check that the following items
W
are contained withi
1 x Baumatic hob
Pan stands
Burner assemblies
Instruction ma
Baumatic
Fixing screws
Clamps
Sealing strip
LPG conversion jets
elf-adhesive label for amending the gas category on the appliance’s
S
ting plate (required if the LPG conversion jets are used).
ra
ng
The adjacent furniture must be able to withstand a
minimum tempe
temperature of the room it is located in, during
periods of use.
bed sitting room. IMPORTANT: The appliance must not be
installed in a bathroom or shower room.
from a side or rear wall.
etween the highest point of the hob surface (including
the burners) and the underside of any horizontal surface directly
above it.
of the horizontal surface is in line with the outer edge of the hob.
If the und
then it must be at least 50 mm away from the outer edges of
the hob.
surface and any combu
warranty card
erside of the horizontal surface is lower than 400 mm,
n the packaging:
nual
rature rise of 85°C above the ambient
n, a kitchen diner or a
herefore is to be built into a
stible materials.
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nstallin
I g the appliance
o Cut a hole in the worktop that corresponds with the illustration
above.
IMPORTANT: You must have a gap of at least 25 mm between
o
the underneath of the appliance and any surface that is below it.
Carefully turn the hob upside down and place it on a cushioned
o
mat.
o Apply the sealing strip (A) provided around the edge of the
appliance.
o The protective covering must be removed from both sides.
o Do not leave a gap in the sealing agent or overlap the thickness.
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o IMPORTANT: Do not use a silicon sealant to seal the appliance
against the aperture. This will make it difficult to remove the hob
from the aperture in future if it needs to be serviced.
(A) Sealing strip
(B) Clamp
(C) Screw
o Place the clamp (B) over the holes that match the size of the
screws. There are one set of screw holes in each corner of the
hob. Slightly tighten a screw (C) through the clamp (B) so that
the clamp is attached to the hob, but so that you can still adjust
the position of it.
o Carefully turn the hob back over and then gently lower it into the
aperture hole that you have cut out.
o On the underneath of the hob, adjust the clamps into a position
that is suitable for your worktop. Then fully tighten the screws
(C) to secure the hob into position.
Gas connection
This appliance must be installed by a competent
person in accordance with the current versions of
the following UK (United Kingdom) or ROI (Republic
of Ireland) Regulations and Safety Standards or
their European Norm Replaceme
Important information
o This hob is supplied to run on natural gas only and cannot be
used on any other type of gas without modification.
o Conversion for use on LPG and other gases must only be
undertaken by a qualified person. For information on the use of
other gases, please contact the Baumatic Advice Line.
nts.
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o The hob must be installed by a qualified person, in accordance
with the current edition of the Gas Safety (Installation and Use)
(Amendment) Regulations and the relevant building/I.E.E.
Regulations.
o Failure to install the appliance correctly could invalidate
Baumatic’s guarantee and lead to prosecution under the
regulations quoted above.
o In the UK, GASSAFE registered installers are authorised to
undertake the installation and service work, in compliance with
the above regulations.
Ventilation requirements
o The room containing the hob should have an air supply in
accordance with the current edition of BS 5440: Part 2:
o The room must have opening windows or equivalent; some
rooms may also require a permanent vent.
o If the room has a volume between 5 and 10m³, it will require an
air vent of 50cm² (effective area). Unless it has a door which
opens directly to the outside.
o If the room has a volume of less than 5m³, it will require an air
vent of 100cm² (effective area).
o If it is installed in a room with a volume that exceeds 11m³, then
no air vent is required.
o If there are any other fuel burning appliances in the same room
the current edition of BS 5440: Part 2: should be consulted to
determine air vent requirements.
o Ensure that the room containing the hob is well ventilated, keep
natural ventilation holes or install a mechanical ventilation device
(mechanical cooker hood).
o Prolonged intensive use of the appliance may call for additional
ventilation, either by the opening of a window, or by increasing
the level of the mechanical ventilation device (where present).
o This hob is not fitted with a device for discharging the products
of combustion. Ensure that the ventilation rules and regulations
are followed.
o The walls behind and near the hob should be resistant to heat,
steam and condensation.
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o Remember that the quantity of air necessary for combustion
must never be less than 2m³/h for each kW of power (see total
power in kW on the appliance rating plate).
Gas Safety (Installation and Use) Regulations
IMPORTANT: The appliance MUST be connected to the gas
supply by use of a ½ BSP Elbow, seal, copper pipe and an
isolation tap fitted in an easily accessible position.
o It is the law that all gas appliances are installed by competent
persons in accordance with the current edition of the Gas Safety
Installation and Use Regulations.
o It is in your interest and that of safety to ensure compliance with
the law.
o In the UK, GASSAFE registered installers work to safe standards
of practice. The cooker must also be installed in accordance with
the current edition of BS 6172. Failure to install the hob correctly
could invalidate the warranty, liability claims and lead to
prosecution.
o Put the gas seal into the elbow.
o Fully tighten the elbow and seal onto the gas rail.
o The elbow MUST be pointing in a downwards direction.
o Gas pressure may be checked on a semi-rapid hob burner.
Remove the appropriate injector and attach a test nipple. Light
the other burners and observe that the gas pressure complies
with the gas standards in force.
o IMPORTANT: On completion carry out a gas soundness
test.
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Gas adjustment (Conversion to LPG)
All work must be carried out by a GASSAFE
registered engineer.
IMPORTANT: Always isolate the hob from the electricity supply
before changing the injectors and/or adjusting the minimum
flow of the burners.
o Remove the pan-stands, burners and
flame spreaders (A).
o Unscrew the injector (B) and replace it
with the stipulated injector for the new gas
supply (see table below).
GENERAL INJECTORS TABLE
Burners
mm/100
Natural 135
115
97
72
L.P.G.
Butane
Propane
o Reassemble all the burners carefully; in particular you should
make sure that the flame spreader is correctly placed on the
burner.
95
85
65
50
Wok
Rapid
Semi-rapid
Auxiliary
Wok
Rapid
Semi-rapid
Auxiliary
Power (in watts) Kind of gas Nozzle
Max. Min.
3300
3000
1750
1000
3300
3000
1750
1000
1700
700
400
350
1700
700
400
350
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o IMPORTANT: The minimum flow adjustment process must
be completed before the appliance is next used.
Minimum flow adjustment for hob gas taps.
All work must be carried out by a GASSAFE
registered engineer.
IMPORTANT: Always isolate the hob from the electricity supply
before changing the injectors and/or adjusting the minimum
flow of the burners.
o Switch the burner on
and set the knob at the
minimum position.
o Remove the knob from
the tap and place a
small bladed
screwdriver in the
centre of the tap shaft.
o Unscrew the adjusting screw, in order to increase the gas flow or
tighten the adjusting screw to decrease the gas flow.
o The correct adjustment is obtained when the flame has a
length of about 3 – 4 mm.
o For butane/propane gas, the adjusting screw must be tightly
screwed in.
o Refit the control knob.
o Make sure that the flame does not go out by quickly turning
from maximum flow to minimum flow. If it does then remove
the control knob and make further adjustments to the gas
flow, testing it again once the adjustment has been made.
o Repeat this process for each one of the gas taps.
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Gas tap maintenance
These maintenance operations MUST ONLY be carried
out by a GASSAFE registered engineer.
IMPORTANT: Before carrying out any maintenance operations,
disconnect the appliance from the gas and electricity supplies.
If a gas tap becomes stiff to operate, then you should proceed as
follows:
o Remove the control knobs, pan supports, burners, hob fixing
screws and clamps.
o Remove the hob from the worktop and remove any underside
protective covers.
o Disconnect the fixings holding the tap to the fascia panel and
separate the assembly. Then clean the cone and seating, with
a cloth dampened with solvent.
o Lightly smear the cone with high temperature grease,
reassemble into position and rotate a few times.
o Remove the cone again and remove any excess grease,
making sure that the gas ducts are not obstructed with
grease.
o Carefully reassemble the components and perform a gas
soundness test.
If it becomes necessary to replace a gas tap, then you should proceed
as follows:
o Remove the control knobs, pan supports, burners, hob fixing
screws and clamps.
o Remove the hob from the worktop and remove any underside
protective covers.
o Disconnect the fixings holding the tap to the fascia panel and
separate the assembly.
o Disconnect the gas pipe from the gas tap, and then
disassemble them from the gas rail by removing the fixing
screws.
o When fitting a new tap, ensure that a new gasket is used.
o Reconnect the gas tap, perform a gas soundness test and
then reassemble the hob.
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Electrical connection
This appliance must be installed by a qualified
person in accordance with the latest edition of the
I.E.E. Regulations and in compliance with Baumatic’s
instructions.
Before connecting the appliance, make sure that the supply voltage
marked on the rating plate corresponds with your mains supply
voltage.
o Cable type: H05 RRF 3 core x 0.75 mm³ (Type RR-F <HAR>
marked).
o The mains supply cable is supplied with this product.
Replacing the mains supply cable
If the mains supply cable is damaged, then it must be replaced by an
appropriate replacement which can be obtained from the Baumatic
Spares Department.
The mains supply cable should be replaced in accordance with the
following instructions:
o Switch the appliance off at your mains supply.
o Open the box of the supply board.
o Unscrew the clamp fixing the cable.
o Replace the cable with one of the same length and in accordance
with the specification given above.
o The “green-yellow” earth wire must be connected to the terminal
marked . It must be about 10 mm longer than the live and
neutral wires.
o The “blue” neutral wire must be connected to the terminal
marked with letter (N) - the live wire must be connected to the
terminal marked with letter (L).
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My appliance isn’t working correctly
IMPORTANT: If your appliance appears not to be
operating correctly, then you should disconnect it
from your mains supply and then contact the
Customer Care Department on telephone number
(0118) 933 6911.
DO NOT ATTEMPT TO REPAIR THE APPLIANCE
YOURSELF.
Please note that if an engineer is asked to attend whilst the product is
under guarantee and finds that the problem is not the result of an
appliance fault, then you may be liable for the cost of the call out
charge.
The appliance must be accessible for the engineer to perform
any necessary repair. If your appliance is installed in such a
way that an engineer is concerned that damage will be caused
to the appliance or your kitchen, then he will not complete a
repair.
This includes situations where appliances have been tiled in,
sealed in with sealant, have wooden obstructions placed in
front of the appliance, like plinths. Or any installation other
than the one specified by Baumatic Ltd. has been completed.
Please refer to the conditions of guarantee that appear on the
warranty card that you receive with the appliance.
IMPORTANT: Baumatic Ltd. operates a policy of continuous
improvement and reserves the right to adjust and modify its
products without prior notification.
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United Kingdom
Baumatic Ltd.,
Baumatic Buildings,
6 Bennet Road,
Reading, Berkshire
RG2 0QX
United Kingdom
Sales Telephone
(0118) 933 6900
Sales Fax
(0118) 931 0035
Customer Care Telephone
(0118) 933 6911
Customer Care Fax
(0118) 986 9124
Spares Telephone
(01235) 437244
Advice Line Telephone
(0118) 933 6933
E-mail:
sales@baumatic.co.uk
customercare@baumatic.co.uk
spares@baumatic.co.uk
technical@baumatic.co.uk
Website:
www.baumatic.co.uk
Republic of Ireland
Service Telephone
1-890 812 724
Spares Telephone
091 756 771
Czech Republic
Baumatic CR spol s.r.o.
Průmyslová zóna Sever 696
460 11 Liberec 11
Czech Republic
+420 483 577 200
www.baumatic.cz
Slovakia
Baumatic Slovakia, s.r.o.
Galvániho 7/D
Slovakia
+421 255 640 618
Germany
Baumatic Gmbh
Lilienthalstrasse 1
320 52 Herford
Deutschland
+49 5221 694 99-0
www.baumatic.de
Italy
Baumatic Italia S.R.L.
Via Galvani N.3
35011 Campodarsego (PD)
+3904 9920 2297
www.baumatic.it
Holland
Baumatic Benelux B.V.
Grindzuigerstraat 22
1333 MS ALMERE
Nederland
+3136 549 1555
www.baumatic.nl
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