Bauknecht GSI 6587 IN Service Manual

SERVICE
Model GSI 6587 IN Version 8546 658 42740 Page
Whirlpool Europe Customer Services
GSI 6587 IN
Service Manual
Dishwasher integratable GSI 6587 IN
Technical data 2 - 4
Spare part list 5 - 6
Exploded view 7 - 8
Circuit diagram 9
Program diagram 10
Family ATR - HIGH 5
This documentation is only intended for qualified technicians who are aware of the respec­tive safety regulations. Date: 14.05.2002 Subject to modification Document-No.: 4812 718 17986
14.05.2002 / Page 2 GSI 6587 IN Whirlpool Europe Doc. No: 4812 718 17986 8546 658 42740 Customer Service
Technical data
SERVICE
Dimension of Built In appliances Full Door and
Integretable types
Height 82.0-87.0 cm Width 59.7 cm Depth 55.5 cm Weight 53 kg
Wooden door for Integrable types
Thickness min. 16 mm Thickness max. 20 mm Width min. 592 mm Width max. 595 mm Height min. 515 mm Height max. 600 mm Weight max. 5.5 kg Max. stick out over lower edge of appliance door 92 mm Height of plinth min. 93 mm
Electronic boards
Service boards see spare part list Serial boards see on the boards itself UB 4619 724 30711 DB 4619 724 30701 Programing of version and programmed control board, see „Service“ and „Data set“ on rating plate of inner door: CB programmed 447243 Data set 447233 Basic control board, not programmed see on the board itself 4619 724 42092
Succession of programs
Programs see program diagram Succession A1a - A3a - A5a - A6a - A7a
Program information
Start indicator Pre wash Main wash Drying End
All programs will be locked after start. Changing the program or finishing the program will be possible only after pressing the start button for longer then 1.5 sec. (Break by customer)
A switching off the appliance or unplug the appliance for a while, this will frozen the program step and later on, the program continuos on the same position.
Exception: Switching off the appliance or unplug the appliance during the drying phase, this will lead directly to the end of the program.
Water Volume at alternating spray system
Volume at alternating spray system (same level when selected zone washing as in the normal programs)
Water Volume Level
Regeneration 0.3 l 15 mm Back rinse 3x 1.0 l 60 mm Prewash 3.9 l 120 mm Main wash 3.2 l 118 mm Intermediate rinse 1 3.2 l 118 mm Intermediate rinse 2 3.2 l 118 mm Clear rinse 3.2 l 118 mm Safety/ overflow 8.5 l 141 mm
Measuring the level
Datas Energy Label
Reference program A5a Energy Performance A Cleaning Performance B Drying Performance B
Alarms
Refill rinse aid Refill salt
Options
Zone washing Delay function
Remove the coarse sieve, put in a measuring meter into the sump, measure the hight of the water level.
Detergent max.
Pre-wash 10 cm Main-wash 40 cm Rinse aid 135 cm 6 Dosage steps 1 - 6 ml
Water softener
Saltcontainer 2 kg Resin container 900 cm Regeneration dosage 300 cm
3 3 3
3 3
SERVICE
Technical data
Whirlpool Europe GSI 6587 IN 14.05.2002 / Page 3 Customer Service 8546 658 42740 Doc. No: 4812 718 17986
Water pressure
Inlet pressure 0.3 - 10 bar Spray pump pressure 0.3 bar
Rotations
Spray pump motor 2800 RPM Drain pump motor 3000 RPM Spray arm lower 30 - 40 RPM Spray arm upper 30 - 40 RPM Fan for drying 2500 RPM
Spray arms, turning rhythm at alternating spray
system
Turning starts every time with the upper spray arm
Pre wash Lower arm ~3min, Upper arm ~1min Main wash Lower arm ~3min, Upper arm ~5min Intermediate rinse
Lower arm ~2min, Upper arm ~2min Final rinse Lower arm ~2min, Upper arm ~2min Service Test program
Lower arm ~30sec, Upper arm ~30sec
Electrical base data
Voltage 220/ 230 V Frequency 50 Hz Total power 2.0 - 2.2 kW Fuse 10 A
Motor
Spray pump motor alternating spray system
Voltage 220/ 240 V Power consumption 125 W HI 79 HA 60 Capacitor 4 µ F
Drain pump motor
Voltage 220/ 240 V Power consumption 30 W Resistance 146
Remark: When switching of the main switch or interrupt the mains during the Test Program runs, then the alternating of the spray arms change in the test program to the rhythm of main wash 5/3 min.
Important: To leaf the Test program is possible by made a break by customer (pushing the start button for 1.5 sec.) After finishing the test program (End LED shines and/or Start LED goes of) must the appliance be switched off. If this will not be done, then the next normal wash will be made with the frequency of the Service Test Program ~30/30sec.
Flow rates/ Inlet volume
Flow meter (at 0.3 bar = quantity 1.1 l/min) 208 lmp/l Spray pump 45 - 65 l/min Drain pump 16 l/min Pump height max. 1.1 m Inlet valve 4 l/min Spray arm lower ~ 33 l/min Sprayarm upper ~ 27 l/min Shower top ~ 8 l/min
Fan for drying: Total 900 l/min Primary air flow 210 l/min Secondary air flow 780 l/min
Fan for drying
Voltage 220 - 240 V Resistance 141
Heating
1 Element system
Voltage 220/ 230 V Power consumption 1.87/ 2.04 kW Resistance 24.5 Heating speed ~ 2.0 ˚C/min Temperature on surface ~ 115 ˚C Safety thermostat
self reset (Temperature of water) ~ 85 ˚C Fuse 206 ˚C
Potentiometer
Points of meassurement: 1(black) to 2 (middle) Position 0 0.0 k Position 1 0.5 k Position 2 1.0 k Position 3 1.4 k Position 4 1.8 k Position 5 2.3 k Position 6 2.6 k
14.05.2002 / Page 4 GSI 6587 IN Whirlpool Europe Doc. No: 4812 718 17986 8546 658 42740 Customer Service
Technical data
SERVICE
Single electric inlet valve
Voltage 220/ 240 V Frequency 50/ 60 Hz Resistance 3.76 k
Regenerating valve
Voltage 220/ 240 V Frequency 50/ 60 Hz Resistance 3.13 k
Motor Diverter Valve
Voltage 220 - 240 V Frequency 50/ 60 Hz Resistance 6.5 k Signal (2x within ~13 sec.) 5.0 V
Coil of dispenser
Voltage 220/ 240 V Frequency 50/ 60 Hz Resistance 1.3 k
Reed contacts
flow meter salt control rinse aid control
NTC
20 ˚C 58.1 k 25 ˚C 47.1 k 30 ˚C 38.2 k 40 ˚C 25.4 k 50 ˚C 17.2 k 60 ˚C 11.8 k 70 ˚C 8.3 k 80 ˚C 6 k 85 ˚C 4 k
Regeneration
Volume 300 cm Position 0
after wash cycles 12 water hardness 0 - 5 ˚dh
0 - 0.9 mmol/l
0 - 9 ˚Fh Position 1 after wash cycles 10 water hardness 6 - 10 ˚dh
1 - 1.8 mmol/l
10 - 18 ˚Fh Position 2 after wash cycles 7 water hardness 11 - 15 ˚dh
1.9 - 2.7 mmol/l
19 - 27 ˚Fh Position 3 after wash cycles 5 water hardness 16 - 21 ˚dh
2.8 - 3.7 mmol/l
28.37 ˚Fh Position 4 after wash cycles 3 water hardness 22 - 28 ˚dh
3.8 - 5.0 mmol/l
38 - 50 ˚Fh Position 5 after wash cycles 2 water hardness 29 - 35 ˚dh
5.1 - 6.3 mmol/l
51 - 63 ˚Fh Position 6 after wash cycles 1 water hardness 36 - 60 ˚dh
6.4 - 10.7 mmol/l
64 - 107 ˚Fh Salt consumption
for regeneration 77 g Number of cycles
with 2 kg salt 26
3
Accesory
If you need spare parts apart from the spare part list have a look in the Service Bulletin 4812 718 40084.
Whirlpool Europe GSI6587IN 14.05.2002 / Page 5
SERVICE
Customer Service 8546 658 42740 Doc. No: 4812 718 17986
Spare part list
Model GSI 6587 IN Service No. 854665842740 Version 854665842740
Pos. No. 12NC Code Description
003 0 4812 440 19594 Traverse 004 0 4812 440 18952 Drip tray assy 004 1 4812 401 18402 Holder 011 0 4812 505 18369 Foot long 011 1 4812 528 98004 Shaft flexible
011 2 4812 528 78032 Slide disc f.foot 011 3 4812 535 98054 Gear 011 4 4812 528 98001 Roll f.foot 022 0 4812 440 19398 Side panel left 022 1 4812 440 19397 Side panel right
024 0 4812 440 10417 Panel, rear 040 1 4812 417 18774 Hinge left 040 2 4812 417 18773 Hinge right 044 0 4812 492 38362 Spring f.door 047 0 4812 404 48746 Brake f.door
047 1 4812 401 18397 Band,brake 047 2 4812 404 68023 Hook 053 0 4819 440 19907 Plinth service kit Thermodry 103 0 4812 440 19478 Door outer 105 0 4812 404 48611 Fastener door
105 2 4812 505 68004 Clip 120 0 4812 440 19456 Door,inner 120 1 4812 440 18969 Batten 130 0 4812 417 58373 Tilt lock cpl. bk 131 0 4812 401 18416 Hook lock
Pos. No. 12NC Code Description
331 0 4812 413 59102 Knob program cpl. SILV 332 0 4812 410 28884 Button SIL 332 1 4812 410 28885 Button SIL 332 3 4812 410 28886 Button ON/OFF SIL 350 0 4812 276 58116 Display board (DB)
400 0 4812 361 58336 Motor +SP,50Hz,alt.LP-PNT1 405 0 4812 360 18509 Spray pump wo.Mot.alt.LP-50Hz 405 1 4819 515 28158 Gasket 420 0 4812 121 18132 Capacitor 421 0 4812 121 18158 Interf.filter
430 0 4812 360 18508 Pump,draining cpl. 430 1 4812 466 68689 Gasket 442 0 4812 361 18196 Blower cpl. 450 0 4812 259 28684 Heating element 480 0 4812 321 28406 Cable harness set
480 2 4812 321 28383 Cable 6poles 480 3 4812 401 18418 Protector f.wiring 490 0 4812 321 18052 Cable,mains 490 1 4812 321 28367 Strain relief 521 0 4812 214 78718 Control board (CB)
531 0 4812 273 18055 Switch waterhardness 531 1 4812 273 18056 Wheel,fingertip 575 0 4812 281 28361 Regen.valve 583 0 4812 271 28459 Switch diaphragm (OWI) 616 0 4812 281 18047 Contact,reed salt
175 3 4812 466 68572 Batten 191 0 4812 466 68564 Gasket door 192 0 4812 466 68467 Gasket, door lower 241 0 4812 458 19028 Basket upper straight 241 1 4812 458 19036 Holder cups right gr
241 3 4812 528 88068 Wheel,basket upper (set) 241 4 4812 458 19033 Holder dishes gr 241 5 4812 535 78054 Bearing 241 6 4812 458 19032 Holder glasses gr 241 7 4812 404 48751 Hoop
241 8 4812 466 68659 Spacer cap 242 0 4812 310 28135 Basket lower KIT 242 1 4812 528 88094 Wheel,basket lower gr 242 4 4812 466 48091 Fixation gr 242 6 4812 458 19034 Support plate left
242 7 4812 458 19035 Support plate right 243 0 4812 458 19031 Cutlery basket 243 5 4812 310 38538 Cutlery basket KIT 261 0 4819 462 38271 Rail telescope, inner 261 1 4812 462 79768 Cap rail
261 2 4812 462 79767 Cap rail ahead 263 0 4819 520 18013 Ball cage cpl. 263 1 4812 520 48001 Ball Niro 8 D 265 0 4812 404 48637 Basket adjustm. cpl. 265 2 4812 404 48749 Grip basket adjustment
616 1 4812 271 58161 Contact,reed rinsing agent 620 0 4812 218 38118 User board (UB) 621 0 4819 410 29004 Switch ON/OFF 623 0 4812 271 38356 Microswitch 633 0 4812 271 38355 Microswitch door
680 0 4812 418 68155 Combidosage 680 1 4812 466 68495 Gasket 681 1 4812 466 68497 Gasket 681 2 4812 440 18975 Flap 682 0 4812 466 68496 Gasket
691 1 4812 462 79769 Stopper NTC 700 0 4812 530 28804 Hose, inlet aqua stop 4,2m 700 0 4812 530 28848 Hose, inlet aqua stop 2m 700 1 4812 480 48095 Sieve 700 2 4812 466 68628 Gasket
701 1 4812 310 18153 Yoke clamp set 710 0 4812 418 68128 Monoblock 710 2 4819 310 38536 Threaded ring 710 3 4819 466 69562 Gasket set 714 0 4812 462 78993 Threaded cap
716 0 4812 418 68147 Reg.dosage 716 1 4812 466 68475 Gasket 716 2 4812 462 78994 Cover 717 0 4812 281 28418 Valve motordiverter 717 2 4812 528 98011 Valve disk diverter
301 0 4812 453 71676 Control panel INOX 303 1 4812 460 38117 Plate,handle SILV 305 1 4819 502 18241 Screw synthetic 305 2 4819 505 18191 Nut 305 6 4812 440 10553 Batten SILV
717 3 4812 530 29121 Gasket diverter valve 721 1 4812 360 68347 Spray arm lower. cpl. 722 0 4812 360 68381 Spray arm upper gr 722 2 4812 360 68379 Spray arm 2nd level cpl. gr 723 0 4812 360 68351 Douche ceiling
14.05.2002 / Page 6 GSI6587IN Whirlpool Europe Doc. No: 4812 718 17986 8546 658 42740 Customer Service
Spare part list
Model GSI 6587 IN Service No. 854665842740 Version 854665842740
Pos. No. 12NC Code Description
726 1 4812 530 29118 Tube assembly cpl. 726 2 4812 505 18208 Nut 743 0 4812 530 48134 Air guide 743 1 4812 530 28102 Hose, inlet 743 2 4812 440 19334 Air guide lower
743 3 4812 505 18364 Nut 743 4 4812 281 38001 Valve disk 743 5 4812 466 98934 Disc 743 6 4812 440 19688 Grille SILVER 743 7 4812 466 68514 Gasket
743 8 4812 440 19372 Swell pipe 751 0 4812 418 18338 Water collector 755 0 4812 530 29119 Bend 755 2 4812 530 48148 Tray,leak 756 0 4812 360 58099 Floater
SERVICE
761 0 4812 480 58122 Sieve fine 761 2 4812 418 18337 Cover sieve 761 3 4812 418 18341 Cover 761 4 4812 530 58141 O-Ring 763 0 4812 480 58123 Sieve coarse
781 0 4812 530 29113 Hose,draining 781 3 4812 281 28417 Flap non-return 783 6 4812 530 28796 Hose 10x3x180+10 791 0 4812 532 68099 Gasket 791 2 4812 530 58093 Gasket
900 1 4812 310 28021 Fastener set (not shown) 901 0 4822 401 10258 Clamp,hose 10-18 mm 901 1 4812 401 18424 Strap 050,0 901 2 4812 401 18157 Strap 32-50/9 C61 901 5 4812 401 48573 Strap 028,6
901 8 4812 401 18075 Strap 20-32/9 mm 902 1 4812 466 78015 Fastener f.buildt-in models 902 2 4812 404 78241 Holder 904 2 4812 462 79657 Cover BK 3,5x5 910 1 4812 502 38152 Screw 4,8x19
910 2 4812 502 18363 Screw 4,0x12-H 910 3 4812 502 18389 Screw 5x20 T20 910 4 4812 502 18385 Screw M3,5x8-T15M 910 5 4812 502 18393 Screw 3,5x9-1 Tx15 910 7 4812 502 18397 Screw INOX A2 M 5X12
910 8 4812 502 18527 Screw 4x15 T20 910 9 4812 401 18425 Screw 2,5x18-H 964 1 4812 466 68573 Gasket housing upper 993 1 4812 466 78388 Foil protection 993 2 4812 404 48753 Key foot
993 5 4822 532 80216 Funnel salt 994 1 4812 310 58111 Template mounting f.plinth n.sh.
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