BASELINE Lift BL412 User Manual

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Issue 01 Effective: Oct 1, 2013

READ the Manual Thoroughly Before Installing,

Operating, Servicing, or Maintaining the Lift

SAVE this MANUAL and ALL INSTRUCTIONS

12,000 lb. (5454 kg) Closed Front 4-Post Lifts

BL412 – 12,000lb 4 Post Lift

1601 J.P. Hennessy Drive

La Vergne, TN 37086

Tel. (800) 688-6359

Lift Purchase Buyers Agreement

Warranty

Each product comes with a two (2) year parts warranty with five (5) years warranty on the structure. The parts warranty is limited to defects in workmanship and material. The warranty does not cover misuse, abuse, overloading, lack of maintenance, and inappropriate use or

“normal wear and tear”. Warranty parts must be returned to manufacturer for inspection to

qualify for warranty. Shipping costs are the owner’s responsibility.

Freight Damage

Each lifting product is carefully inspected before being loaded by our shipping department.

Any damage to the product must be noted on the shipping companies “bill of lading” and

signed by the driver. It is the owner’s responsibility to advice manufacturer within 48

business hours, of any shipping damage.

Installation

At the purchase request, delivery and installation can be arranged by a professional

contractor. It is the owner’s responsibility to approve the completion of the work done and

that the product is working properly. If there is a dispute with the work being done the owner must advise our office within 24 business hours.

Lift Maintenance

Every lifting product will require ongoing adjustment and maintenance. It is normal that the lifting cables will require adjustment to ensure that the lift operates level. Periodic

adjustments are the owner’s responsibility. If the owner requires the assistance of a lift

technician, a service charge will be paid directly for a service call. The lift is manufactured with a baked on power coat finish. It is recommended to maintain this finish that scratches are periodically touched up with automotive style paint. All non-painted services should be kept clean and lubricated to prevent rust or corrosion.

Service Calls

Onsite service of your lifting product can be arranged by a qualified lift service technician. The owner will be responsible for paying the contractor directly for this service at the time the work is completed. It is the owner’s responsibility to return any parts to manufacturer for warranty consideration.

Your new lift will provide years of dependable service if installed, operated and maintained properly. Read and follow all safety, installation, operation, and maintenance instructions in this manual before installing and operating the lift. In addition, read and follow all safety and other information included on and with the lift before operating the lift. Keep this manual in a secure place for future reference, training and service part identification.

TABLE of CONTENTS

1. Unloading Procedure & Lift Package Contents page 4

2. Important Safety Instructions page 5

3. General Requirements & Lift Specifications page 7

4. Tools Required & Pre Installation Procedures page 8

5. Installation Procedures page 10

6. Operating Instructions & Lift Maintenance page 15

7. Troubleshooting page 21

8. Lift Installation Diagrams & Parts Lists page 24

IMPORTANT: It is the shop owner's responsibility to provide a satisfactory installation

area for the lift. Lifts should only be installed indoors on level concrete floors with a minimum of 4 inches (102mm) and 3000 psi (20.7MPa) concrete that has been aged a minimum of 30 days. Please consult a qualified individual if any doubt exists concerning proper installation and subsequent safe operation of the lift. Do not install the lift on asphalt or outdoors.

Prior to installation, it is the shop owner's responsibility to provide constant electrical power in the correct voltage, phase, etc., and all wiring for electrical hook-up of the lift. The shop owner must insure that the electrical installation conforms to local building and safety codes. Where required, the shop owner will provide an electrical isolation switch located in close proximity to the lift. This switch will have an emergency stop capability and isolate electrical power from the lift for servicing requirements.

Hydraulic oil cannot be shipped with the lift and will be supplied by either the shop owner or the installer. ISO 32 hydraulic oil (10W non detergent hydraulic oil) must be used to fill the reservoir tank before operating the lift.

It is the shop owner's responsibility to train all operators in

lift operation and safety.

1. UNLOADING PROCEDURE & LIFT PACKAGE CONTENTS

For your information:

All lift components are packaged together in one module held together by steel frames Optional accessories (ex. rolling jacks) are packaged separately.

UNPACKING PROCEDURE:

When the lift arrives on site:

1. If possible have lift unloaded in the installation area and on two 4"x 4" x 24" Wooden

Blocks (required for unpacking).

2. Check for freight damage and report immediately to the trucking company who

delivered the lift.

3. Check for missing parts and report immediately to the factory 1-877-799-LIFT(5438)

or (289) 291-3335

Main Components include:

Columns – 4 pcs Runway Assemblies – 2 pcs Crossbeams – 2 pcs (1 front – 1 rear) Powerpack – 1 pc Accessories (see list below)

Accessory includes:

Lifting Cables – 2 pcs Hydraulic Hose - 1 pc Approach Ramps – 2 pcs Wheel Stops – 2 pcs Owner’s Manual – 1 copy

Hardware Box includes: Fittings, bolts, washers, nuts, shims, and anchor bolts, etc.

2. IMPORTANT SAFETY INSTRUCTIONS

When using your garage equipment, basic safety precautions should always be followed, including the following:

1. Read all instructions

2. Do not operate equipment with a damaged cord or if equipment has been dropped or

damaged – until it has been examined by a qualified service person

3. To reduce risk of fire, do not operate equipment in the vicinity of open containers of

flammable liquids (gasoline)

4. Adequate ventilation should be provided when working on operating internal combustion

engines

5. Keep hair, loose clothing, fingers, and all parts of body away from moving parts

6. To reduce the risk of electric shock, do not use on wet surfaces or expose to rain

7. Use only as directed in this manual. Use only manufacturer’s recommended attachments

8. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impact resistant

lenses, they are not safety glasses

Basic common sense safety precautions should always be followed when installing, operating and maintaining the lift as a risk of fire, electric shock, injury or death may be present.

In addition:

1. Only trained and authorized personnel should position a vehicle and operate the lift.

2. Inspect the lift daily. Do not operate if potential problems have been identified or lift malfunctions. Do not operate if lift has damaged or broken components. Never walk or work under the lift unless all safety locks are completely engaged.

3. Never overload the lift. The hydraulic system on this lift is not designed to be a load holding device. Mechanical safety locks must be engaged before proceeding under the lift for vehicle servicing or lift maintenance. Never override operating controls. This is unsafe and will void the warranty.

4. Before driving a vehicle onto the lift, insure that the lift and lift area is clear of all debris

and that all oil and grease has been cleaned from runway surfaces.

5. Always chock wheels and set parking brake before lifting vehicle.

6. When using a jack(s) to raise a vehicle, position jack lifting pads to contact vehicle

manufacturers recommended lifting points. Raise jack slowly until all pads contact the vehicle. Confirm that the vehicle is stable on the jack(s) before raising to desired working height.

7. Important: Removal or installation of heavier parts can change the vehicle's center of

gravity on the jack(s) resulting in a critical load shift. The vehicle may then be unstable. Plan ahead for this possibility to insure continued safety and refer to the vehicle manufacturer’s service manual for recommended procedures.

8. Always keep the lift area free of obstructions and debris. Grease and oil spills should be

cleaned up immediately.

9. Never raise a vehicle on the lift with passengers inside. Before lowering, check the lift

and lift area and remove all obstructions. Before removing vehicle from the lift or lift area, confirm an unobstructed exit.

10. DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH

OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES ARE COMPLETED (ANSI 244.1).

SAVE THESE INSTRUCTIONS

3. GENERAL REQUIREMENTS & LIFT SPECIFICATIONS

12,000 lb. (5454 kg) Capacity - 6,000 lbs. (2727 kg) each Runway

constant supply of 230V 1PH 60Hz 20A electrical power is required for this lift.

4. TOOLS REQUIRED & PRE INSTALLATION PROCEDURES

TOOLS REQUIRED

 30ft. measuring tape, chalk line and chalk, 2 x 4 ft. level (laser level also suggested)  Wooden blocks, Step Ladder  Work stands - 4 (runway set-up and installation)  Metric and SAE wrenches sets, ratchet sets and Allen key sets  Crow bar, hammer and screwdrivers  Rotary hammer drill c/w ¾ inch diameter masonry drill bit  Hydraulic Oil (ISO 32)

PRE-INSTALLATION PROCEDURE

Before proceeding with installation, read the installation manual and insure all instructions are fully understood and all component parts listed on page 3 are accounted for.

Identify bay center line near the front and mark the floor. Also mark center of the bay entrance. Connect these two points with a chalk line "A". Refer to diagram on the next page for minimum clearance from bay entrance door and draw a second chalk line "C" at 90° to the centerline.

Measure 195.5’’ from line “C” and mark front baseplate line “B”. Make sure “B” is perpendicular to “A”. Refer to diagram and mark line “D” and “E”. Line “B”, “C”, “D” and “E” are baseplate outlines.

These locations will be used to initially position each column, however, the 4 most

critical measurements will be inside column to inside column measurements confirmed later in the installation process.

Confirm that the column baseplate locations you have marked are a minimum distance of 6 inches from any floor seam. Do not install if floor has cracks or deterioration that could affect lift stability. The shop/lift owner is responsible for confirming there are no obstructions in the installation area like floor drains, under floor piping or electrical conduit that could be damaged or prevent safe lift installation and secure lift anchoring. Check ceiling for beams or heating ducts and walls for protruding structures, etc. (overhead clearance must be the height of both vehicles added together plus 8’’). Insure that the lift can be safely installed in the position you have marked out on the bay floor.

EACH BASEPLATE MUST MAINTAIN A MIN. DISTANCE OF 6 INCHES FROM ANY FLOOR SEAM

5. INSTALLATION PROCEDURE

1. Remove protective wrapping from the lift and clear installation area of packaging materials.

Place two wooden blocks under the lift to enable fork lift or other access and to allow for removal of shipping frames. Unbolt steel shipping frames and remove from installation area. Take adequate precautions when working with runways, columns and other components.

2. Post and crossbeam installation: Lay front and rear crossbeams on the floor in

approximate locations of the posts with safety locking releasing bar facing outside. Make sure the front crossbeam has the lever. Place wood blocks under the crossbeams to raise them approximately 100mm to 300mm (4’’ to 12").

3. Locate posts in their respective positions, and make sure the driver side front post has

mounting holes for power unit. At this time, DO NOT secure posts to concrete.

4. Set both pre-assembled crossbeams inside the slots of each post. The locking ladder at

each post is needed to be pulled out first and then inserted back into crossbeam. The crossbeams should rest on a safety lock position (same height on all four posts).

5. Secure each locking ladder bottom to each bracket at bottom of the post.

6. Runway Installation: Before installing runways, pull the hydraulic cylinder rod fully out

of the cylinder bore (it is easier to use compressed air).

7. Mount runways on crossbeams. The runway with the cylinder mounted underneath is

placed on the same side of the lift as the power unit (left side). Also, cylinder rod should face to the rear crossbeam (see diagram 1&2). Do not tighten bolts at this time. The rolling jack channel on both runways should face inside (for optional rolling jack).

8. Verify that runways are parallel to one another and crossbeams are parallel to one another.

Measure diagonally to verify assembly is square. Tighten all bolts on left runway at both crossbeams. Warning: OVER TIGNTEN these bolts may damage crossbeam.

9. Lifting Cable Installation: Both cables are pre-installed on runway pulleys. Each cable

end should be marked for their respective post. To understand cable routing scheme, refer to picture on the next page and diagram 1&2 in part list.

10. Run each cable end to their respective post. Make sure each cable goes through all pulleys

on its route. If pulleys, shafts and spacers are needed to be disassembled during cable installation, be sure to reinstall all parts in the same order they were removed. Secure each cable end at the top of each post, with a 20mm washer and two M20 nuts.

11. Safety Releasing Rod Installation: Locate the connecting rod (approx. same length as

runway) and attach each end to at the each crossbeam underneath the driver side runway by using bolts. Refer to diagram 4 for details.

12. Powerpack Installation: Install hydraulic powerpack to mounting bracket on “front-left”

post. Remove shipping plug. Run the hydraulic hose (which is already connected to the cylinder) to the powerpack using hose clamps already installed on the runways, crossbeams, and posts. Connect hose to hydraulic powerpack.

13. Open the hydraulic oil tank and add hydraulic oil (ISO 32). Close tank when filled. Oil

cannot be shipped with the lift and must be provided by the installer. Put the black breather cap on top of the tank.

14. Electrical Hookup: This 4-Post Lift requires a dedicated 220V, 1ph, 20A (for 60Hz motor)

wired to local electrical codes. See diagram 6.

15. Anchoring the Posts: Before proceed, read page 14 to understand anchor bolts

installation. Verify that all posts are located in the positions previously measured. Make sure the bases of each post are square.

16. Using the post base as a template, drill the 16 holes to a depth of 4¾" (120mm) using an

impact drill and 5/8" (16mm) concrete drill bit. After drilling, be sure that all holes are clear of debris.

17. Locate hardware to anchor posts in place. Place a nut and washer on each anchor, then

with a hammer, tap one anchor into each hole until the anchor is fully inserted and the washer is resting on the post base. If shimming is required, leave enough thread exposed on anchor to plumb post. After all anchors bolts have been inserted, check posts for plumb. If adjustments are necessary, use shims to plumb posts and then tighten anchor bolts securely.

18. Lift Adjustment: Check all cables and make sure they are all in their pulleys. Install wheel

stops and approaching ramps to runways (see diagram 5). Lubricate the inside of the posts where contact is made with the crossbeams. Lubricate all pulleys/rollers and shafts.

19. Perform a No-Load test of the lift. Press the “UP” button to raise main platform. Press the

“UP” button to raise lift completely until it comes to a complete stop. If necessary, adjust cables so that all four safety dogs are just above the top lock positions.

20. To lower the lift, PUSH and HOLD the Safety Release Button to disengage the safety locks,

then at the same time push DOWN on the Lowering Handle.

21. Position lift platform to a height of approximately 40" (1000mm). Using a level, verify that

the platform is level in length and width.

22. Push DOWN on the Lowering Handle to lower lift to nearest safety lock position. Verify

that all four safety locks are engaged and locked.

23. Run the lift up and down several times without load to clear air from the hydraulic system.

Installation is now complete.

FOUNDATION and ANCHORING REQUIREMENTS:

Lift should only be installed on level concrete floors with no more than 3º of slope and a minimum of 4 inches (102mm) and 3000 psi (20.7MPa) concrete that has been aged a minimum of 30 days. A qualified person should be consulted to address seismic loads and other local requirements. Do not install the lift on asphalt or outdoors.

Maintain a 6’’ minimum distance from any slab edge or seam. Hole depth should be a minimum of 4’’.

When use shims, MAKE SURE shim thickness not exceed 1/2’’

when using the anchors with the lift.

6. Operating Instructions & Lift Maintenance

Insure this manual along with all operation, inspection and

maintenance instructions are delivered to the

owner/user/employer

LIFT OPERATION: Before lifting a vehicle, insure all operators are qualified, have been trained and are following all safety instructions. Insure that every vehicle will be

securely positioned on the lift. When using air/hydraulic rolling jacks, always use vehicle manufacturer's recommended lifting points (see picture below).

Never allow anyone under the lift when raising or lowering. Always insure mechanical safety locks are completely engaged on all four columns before proceeding under the lift or a vehicle.

Controls on the powerpack and crossbeam perform the following functions:

Push button on power unit: raises the lift.

Safety Release Handle: retracts or releases safety locks at all four columns. This handle

(along with the "DOWN HANDLE") must be pressed and held during the entire lowering procedure.

Down handle on power unit: lowers the lift.

Note: Before lowering the lift you should raise it slightly to remove pressure from safety locks

allowing them to disengage completely.

PRE-OPERATION CHECK LIST

Trained Lift Operator

 All lift operators must be fully trained and qualified to safely and effectively operate the lift described and covered in this manual.

Absence of All Obstructions

 The total work area must be free of any and all obstructions and be generally clean of oil and debris.

Visual Inspections

 Every lift operator must thoroughly inspect the lift noting any problem area. An inspection of the floor area and anchor bolts must also be completed. Report any questionable item.

"No Load" Performance Check

 All mechanical safety locks are operating properly and consistently  No External Fluid Leaks  No Lift "Bleed Down".  Effortless and Simultaneous Movement  Level Lifting  All Controls Function Properly  Safety Mechanisms all functional

Previous Operator's Report

 Verify with previous operator and/or supervisor that there is no problem with the lift. If problems have been reported, insure all necessary repairs have been completed.

LIFT OPERATION WITH A TYPICAL VEHICLE

Lift Operation

 Perform pre-operation check list item by item  Ensure lift is completely lowered  Position vehicle on the lift

Caution

 Avoid sudden "starts and stops" during loading and unloading of vehicle

To Load a Typical Vehicle

 Position vehicle on the lift runways by using the approaching ramp. Make sure the center of gravity is located evenly between the columns. The individual axle weight should not exceed 50% of the lift capacity.

 Set vehicle parking brake and chock tires.  Make sure vehicle is neither front nor rear heavy.

To Raise the Lift

 Push up button to raise the lift by about 10’’.  Check for the vehicle movement and weight distribution. Raise to desired height if secure.  Press "DOWN" handle to lower lift on to the mechanical safeties.  DO NOT WORK UNDER A LIFT THAT IS NOT IN THE LOCK POSITION.

To Lower the Lift

 Inspect the lifting area to insure all personnel and debris have been cleared away.  Raise the lift slightly and disengage all safety locks by pulling the safety release handle.  Press the lowering lever on the power unit to begin lowering. Safety locks must be all

disengaged during the lowering.  Lower lift completely to the floor. Carefully drive off the vehicle from the lift runways.

MAINTENANCE INSTRUCTIONS

Maintenance is to be performed by factory trained lift service personnel only.

The following is a minimum maintenance schedule:

DAILY:

Raise and lower the lift (with no vehicle) at the beginning of each shift to verify the runways are level, safety locks are engaging, and the lift is operating properly. Check all hydraulic fittings and lines for damage and leaks. Check electrical wiring for damage. Check all moving parts for uneven or excessive wear. Repair or replace all damaged, worn, or broken components immediately.

Clean all debris from the base frame area Remove oil/grease on runways and rolling jack lift pads.

WEEKLY:

Check hydraulic fluid in reservoir and top up if required. Check cables, cable pulleys and lifting cylinder.

MONTHLY:

Check that all anchor bolts are torqued to minimum 75 ft-lbs (102Nm). Clean and lubricate moving parts.

EVERY YEAR:

Have a certified lift technician inspect and certify all aspects of the lift.

HDRAULIC OIL:

Change and replace hydraulic oil in every minimum two years.

LUBRICATION:

Refer diagram #10 for lubrication points. Where grease is required use a multi-purpose lithium grease. Where lubricating oil is required use a SAE 30 oil. Where hydraulic oil is required use ISO 32 hydraulic oil (10W non detergent).

The following criteria will determine when a lifting cable is no longer acceptable for

Rope Diameter (inch)

Max. allowable reduction (inch)

Less than or equal to 5/16’’

1/64’’

service:

 12 randomly distributed broken wires in one lay or four broken wires in one strand in one lay

in running ropes

 one outer wire broken at the contact point with the core of the rope, which has worked its

way out of the rope structure and protrudes or loops out from the rope structure

 wear of one-third the original diameter of outside individual wires  kinking, crushing, bird caging, or any other damage resulting in distortion of the rope

structure

 evidence of heat damage from any cause  reduction from nominal diameter greater than those listed in the following table:

If any of the cable is as shown in the following pictures, do not use.

Note: Attention shall be given to end connections. Upon development of two broken wires

adjacent to socket end connections, the rope shall be resocketed or replaced. Resocketing shall

not be attempted if the resulting rope length will be insufficient for proper operation.

CABLE&LOCKING LADDER ADUSTMENT

1. Adjust cable with lift fully lowered. Loosen nuts and then tighten them on cable stud on top

of column until each cable is not slack (slightly tightened).

2. Raise lift to full height and then lower lift at about 40’’.

3. Use a level, identify the lowest crossbeam end. Tighten cable nuts at that post to raise that

corner (this adjustment shouldn’t be more than 1’’).

4. Slight adjust the other three cables until runways are level at both front to rear and side to

side directions.

5. Raise lift to full height again and lower the lift to the top locking position. Check the runways

levelling. If the runways are not leveled, raise the lift to disengage locks and then adjust locking ladders position correspondingly. Lower lift to the same locking position and check levelling again. Repeat until runways are leveled.

Note: When adjusting cables and locking ladders, always leave at least 1/4’’ showing between nut and stud end. Latches may not click in at the same time when vehicle is being raised. They should be close. Be sure all four corners have passed the locking latch bar slot before lowering lift on locking latches.

7. TROUBLESHOOTING

Problem

Possible Causes

Solution

Lift Will Not Raise or Lower

1. Blown fuse or circuit breaker

2. Incorrect voltage to motor

3. Bad wiring connections

4. "UP" switch burned out

5. Motor windings burned out

1. Replace fuse or reset/replace circuit breaker

2. Supply correct voltage to motor

3. Repair and insulate all connections

4. Replace switch

5. Replace motor

Lift Will Not Raise

1. Air in oil or low oil level

2. Lowering Valve leaks

3. Motor runs backward

4. Pump damaged

5. Pump will not prime

6. Relief Valve leaks

7. Voltage to motor incorrect

8. Lift overloaded

1. Check fluid level, oil seal, bleed system

2. Clean valve or replace

3. Check for correct wiring

4. Repair or replace pump

5. Check fluid level and pick-up tube - replace pump

6. Clean Relief Valve (replace if necessary)

7. Supply correct voltage to motor

8. Verify that loaded vehicle weight does not exceed rated lift capacity

Lift Will Not Lower

1. Mechanical locks are engaged

2. Obstruction under lift or in glide block tracks

1. Raise unit slightly and disengage mechanical locks

2. Carefully remove obstruction - clean glide block tracks

Lift Will Not Hold Pressure

1. Contamination in system

2. Internal Cylinder leaks

3. Lowering Valve leaks

4. Check Valve leaks

5. External leaks

1. Check oil level - bleed cylinders - remove contamination - replace oil seal

2. Check fitting, replace cylinder

3. Contaminated fluid, handle binds, clean valves

4. Clean check valve (replace if necessary)

5. Check all fittings and repair leaks

Lift Will Not Raise A Vehicle

1. Low hydraulic fluid

2. Malfunction of pressure relief valve

3. Insufficient electrical voltage

4. Lift overload

5. Motor is running backwards

6. Air in hydraulic oil

7. Pump will not prime

8. Pump is damaged

9. Faulty lowering valve

1. Lower lift. Using ISO grade 32 hydraulic oil, fill the powerpack reservoir to 1" below the top

2. Clean pressure relief valve. if problem continues, call a service technician

3. Confirm a 208/230 volt power supply to the lift

4. Check that vehicle weight is evenly distributed and does not exceed rated capacity.

5. Confirm proper motor rotation - rewire if required

6. Check oil seal and bleed hydraulic system

7. Check hydraulic oil level and pick-up tube.

Replace pump if required

8. Repair or replace pump

9. Clean or replace valve

The following are suggestions to consider if you have problems with the lift. Please call a qualified lift technician and/or a qualified electrician for further clarification and information.

Problem

Possible Causes

Solutions

Slow Drift Down

1. Mechanical safety locks not engaged

2. Powerpack lowering valve contamination

3. Hydraulic system leaks

1. Raise lift to engage all safety locks then lower lift and confirm all safety locks are engaged

2. Back flush powerpack by opening manual over-

right valve. Engage "up" switch and down lever at

the same time and run approximately 10 seconds

3. Check cylinder and all fittings for any hydraulic oil

leak

Lift Going Up Out of Level

1. Cable(s) out of adjustment

1. re-adjust cables - call service technician if problem persists

Anchors Will Not Stay Tight

1. Holes drilled oversize

2. Concrete floor thickness or

holding strength not sufficient

1. Relocate lift using the correct bit to drill holes

2. Break out old concrete and re-pour new

foundation per lift installation instruction

Call factory for technical assistance if lift becomes inoperative in the raised position, and the maximum operating hydraulic pressure developed upon lifting the rated capacity.

Replace all worn or broken parts and components only with

manufacturer approved/supplied parts and components

Replacement parts may be purchased from your local lift supplier or the

manufacturer at 1 - 800 - 688 - 6359

for installation & service part reference

SAVE this MANUAL and ALL INSTRUCTIONS

12,000 lb. (5454 kg) Closed Front 4-Post Lifts

BL412 – 12,000lbs 4 Post Lift

Issue 01 Effective: October 1, 2013

1601 J.P. Hennessy Drive

La Vergne, TN 37086

Tel. (800) 688-6359

8. LIFT ILLUSTRATIONS & PARTS LISTS

The diagrams listed below, along with related parts lists, will assist you when installing and servicing this lift. Please ensure these lift diagrams and parts lists are kept in a secure place for quick reference.

Diagram 1

Diagram 2

Diagram 3

Diagram 4

Diagram 5

Diagram 6

Parts List

No.

Part No.

Description

QTY

Remarks

44120001

Drv. Fr. Tower

1 2

44120002

Drv. Rr. & Psgr. Fr. Tower

44120003

Psgr. Rr. Tower

44120004

Rear Cross Beam

4.1

14121001

Cover

4.2

3C000801

Z Cross bolt

M6X10

4.3

3C000802

Flat washer C

44120005

Cross beam parts 2

44120006

Drv. Runway

6.1

24120001

Drv. Runway Weld.

6.5

3C000803

Big washer A & C

6.6

3C000804

Z Cross bolt

M5X12

6.7

34121003

Hose Clamp

6.8

14121002

Safety transmission pole clasp

φ6

6.9

3C000805

Hexangular nut

6.11

3C000806

Hexangular bolt C

M10X30

6.12

3C000807

Flat washer C

d10

6.13

3C000850

Cable Securing Bolt

6.14

14121003

Profiled bar connection

6.17

34121003

U Bolt

φ8

6.18

3C000808

Hexangular nut

6.19

3C000809

Spring washer

6.21

3C000810

Flat washer C

42120007

Psgr. Runaway

7.1

3C000811

Hexangular bolt C

M10X35

7.2

3C000812

Hexangular nut C

M10

7.3

3C000813

Flat washer C

d10

7.4

3C000814

Hexangular bolt C

M10X25

14121004

Front board

14121005

Small wheel

10.1

3C000815

Spring washer A

10.2

3C000816

Hexangular nut

M12

10.3

3C000817

Flat washer

d12

14121006

Front wheel block

11.1

3C000818

Hexangular bolt C

M10X60

3C000819

Hexangular nut

M20

3C000820

Flat washer C

d20

24120002

Safety ladder

Jointing parts

14121020

Pulley

14121021

Pulley stack

34121004

Steel cable

L=13820

3C000821

Hexangular nut

M27

19.1

3C000822

Flat washer C

d30

19.2

3C000823

snap ring

d4x45

14121022

Cable mount block

14121023

Cable block 2

14121024

Cable block 1

22.1

3C000824

Inner hexangular screw

M8x60

22.2

3C000825

Flat washer C

22.3

3C000826

Spring washer

14121025

Cable block 3

14121026

Cable block 4

44120007

Hydraulic cylinder

14121027

Set of Beam wheel shaft

20#Seamless

steel tube

14121028

Pulley

27.1

14121029

Pulley shaft

27.2

34121005

Bushing

27.3

3C000827

Revolving oil cup A

M10X1

3C000828

Hexangular nut

M20

3C000829

Flat washer C

d20

3C000830

Inner hexangular screw

M10X20

30.1

3C000831

Flat washer C

d10

14121030

Cylinder mounting pin

31.1

3C000832

Spindle spring washer A

d30

34121004

Steel cable

L=13820

14121031

Cable safety small pulley

4 34

24120003

Cable Safety block A

Jointing parts

14121032

Safety shaft

35.1

3C000833

Spring washer A

d20

24120004

Safety block A

Jointing parts

14121033

Safety block pull handle

φ8

14121035

Cable securing shaft

38.1

3C000834

Spring washer A

d24

38.2

14121034

Cable securing bar

3C000835

Constringent spring

3C000836

Hexangular nut

40.1

3C000837

Flat washer

14121017

Rubber block

Nylon

41.1

3C000838

Cross bolt

M6X12

41.2

3C000839

Cross bolt

M6X35

41.3

14121016

Shaft clip

41.4

3C000840

Z Cross screw

M6X12

14121015

Pull block

4 43

3C000841

Hexangular nut

14121013

Short safety screw pole

14121014

Long safety screw pole

45.1

14121012

Holder

2 46

14121010

Safety handle spindle

φ15

14121009

Connection

2 48

24120008

Safety transmission pole

Jointing parts

14121019

Spacer

Nylon(thick)

14121017

Pulley shaft

14121018

Spacer

Nylon

14121007

Safety handle end

1 54

14121008

Safety handle

1 55

24120005

Cable safety block B

24120006

Safety block B

14121011

Safety handle pole—Connect 1

57.1

3C000842

Inner hexangular screw

M6X20

57.2

3C000845

Spring washer

57.3

3C000846

φ4x35

34120002

Hydraulic hose

L=3450

34121001

hydraulic hose fitting

34120001

anchor bolt

M16X160

3C000847

Hexangular bolt C

M8X15

3C000848

Flat washer

3C000849

Spring washer

Diagram #6: Power Unit Wiring Diagram

BASELINE Lift BL412 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual