BASELINE Lift BL409 User Manual

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Issue 02 Effective: Jan. 29 , 2014

READ the Manual Thoroughly Before Installing,

Operating, Servicing, or Maintaining the Lift

SAVE this MANUAL and ALL INSTRUCTIONS

9,000 lb. (4091 kg) Closed Front 4-Post Lifts

BL409

8,000 lb. (3636 kg) Closed Front 4-Post Lifts

BL408

(Minimum wheel base 110’’ at rated capacity)

1601 J.P. Hennessy Drive

La Vergne, TN 37086

Tel. [phone]

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Your new lift will provide years of dependable service if installed, operated and maintained properly.

Follow all safety, installation, operation, and maintenance instructions in this manual
before installing and operating the lift. In addition, follow all safety and other
information included on and with the lift before operating the lift. Keep this manual in a
secure place for future reference, training and service part identification.

TABLE of CONTENTS

1. Unloading Procedure & Lift Package Contents page 3

2. Warranty & Safety page 4

3. General Requirements & Lift Specifications page 7

4. Tools Required & Pre Installation Procedures page 8

5. Installation Procedures page 10

6. Operating Instructions & Lift Maintenance page 15

7. Troubleshooting page 21

8. Lift Installation Diagrams & Parts Lists page 24

It is the shop owner's responsibility to provide a satisfactory

installation area for the lift. Lift should only be installed on level concrete floors with no more

than 3º of slope and with a minimum of 4 inches (102mm) and 3000 psi (20.7MPa) concrete

that has been aged a minimum of 30 days. Please consult a qualified individual if any doubt
exists concerning proper installation and subsequent safe operation of the lift. Do not install
the lift on asphalt or outdoors. Failure to comply with these minimum standards could result
in personal injury or death.

Prior to installation, it is the shop owner's responsibility to provide constant electrical
power in the correct voltage, phase, etc., and all wiring for electrical hook-up of the lift. The
shop owner must insure that the electrical installation conforms to local building and safety
codes. Where required, the shop owner will provide an electrical isolation switch located in
close proximity to the lift. This switch will have an emergency stop capability and isolate
electrical power from the lift for servicing requirements.

It is the shop owner's responsibility to provide necessary lockout/tagout means for
energy sources per ANSI Z244.1-1982 (R1993), Safety Requirements for the Lockout/Tagout
of Energy Sources, before beginning any lift repairs.

Hydraulic oil will be supplied by either the shop owner or the installer. ISO 32 hydraulic oil
(10W non detergent) must be used to fill the reservoir tank before operating the lift.

It is the shop owner's responsibility to train all operators in

lift operation and lift safety.

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1. UNLOADING PROCEDURE & LIFT PACKAGE CONTENTS

For your information:

All lift components are packaged together in one module held together by steel frames
Optional accessories (rolling jacks and turnplates) are packaged separately.

UNPACKING PROCEDURE:

When the lift arrives on site:

1. If possible have lift unloaded in the installation area and on two 4"x 4" x 24" Wooden

Blocks (required for unpacking).

2. Check for freight damage and report immediately to the trucking company who

delivered the lift.

3. Check for missing parts and report immediately to the factory 1-877-799-LIFT(5438)

or [phone]

Main Components include:

Columns – 4 pc
Runway Assemblies – 2 pc
Crossmembers – 2 pc (1 front – 1 rear)
Powerpack – 1 pc
Accessories (see list below)

Accessory includes:

Lifting Cables - 4
Hydraulic Hose – 1 pc
Approach Ramps – 2pc
Wheel Stops - 2
WL 200 Series Safety Information Label Kit
ALI - “Lifting It Right “ Manual
Automotive Lift Safety Tips Hang Card
Automotive Lift, Operation, Inspection and Maintenance Manual
Owner’s Manual

Hardware Box includes: Fittings, bolts, washers, nuts, shims, and anchor bolts, etc.

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2. WARRANTY & SAFETY

Warranty: The four post lift models identified in this manual have the following warranty

from date of purchase:

Structural Components - 5 year
Hydraulic and Other Components - 2 year

The above items are warranted to be free of defects in material and workmanship to the
original owner of the lift as follows: This warranty does not extend to defects caused by
ordinary wear, misuse, abuse, improper maintenance, shipping damage or where repairs have
been attempted or made by anyone other than the manufacturer or a manufacturer certified
technician. This warranty is exclusive and in lieu of all other warranties express or implied. In
no event shall the manufacturer be liable for special, incidental or consequential damages for
any breach or delay in performance of the warranty. The manufacturer reserves the right to
change specifications, designs or add improvements to its product line without incurring any
obligation to make such changes to products sold previously.

IMPORTANT SAFETY INSTRUCTIONS

When using your garage equipment, basic safety precautions should always be followed,
including the following:

1. Read all instructions

2. Care must be taken as burns can result from touching hot parts

3. Do not operate equipment with a damaged cord or if equipment has been dropped or

damaged – until it has been examined by a qualified service person

4. Do not let a cord hang over the edge of the table, bench, or counter or come in contact

with hot manifolds or moving fan blades

5. Let equipment cool completely before putting away. Loop cord loosely around

equipment when storing

6. To reduce risk of fire, do not operate equipment in the vicinity of open containers of

flammable liquids (gasoline)

7. Adequate ventilation should be provided when working on operating internal

combustion engines

8. Keep hair, loose clothing, fingers, and all parts of body away from moving parts

9. To reduce the risk of electric shock, do not use on wet surfaces or expose to rain

10. Use only as directed in this manual. Use only manufacturer’s recommended

attachments

11. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impact resistant

lenses, they are not safety glasses

SAVE THESE INSTRUCTIONS

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Basic common sense safety precautions should always be followed when installing, operating
and maintaining the lift as a risk of fire, electric shock, injury or death may be present.

In addition:

1. Read and follow all safety instructions and decals included with the lift. Read and follow
all safety instructions in this manual. Read and follow the ALI "Lifting It Right" manual
(included with the lift). Always use the "Vehicle Lifting Points" reference guide when lifting a
vehicle. Insure all materials stay up to date »» www.autolift.org/

2. Only trained and authorized personnel should position a vehicle and operate the lift.

3. Inspect the lift daily. Do not operate if potential problems have been identified or lift
malfunctions. Do not operate if lift has damaged or broken components. Never walk or
work under the lift unless all safety locks are completely engaged.

4. Never overload the lift. The hydraulic system on this lift is not designed to be a load
holding device. Mechanical safety locks must be engaged before proceeding under the lift
for vehicle servicing or lift maintenance. Never override operating controls. This is unsafe
and will void the warranty.

5. Before driving a vehicle onto the lift, insure that the lift and lift area is clear of all debris

and that all oil and grease has been cleaned from runway surfaces.

6. Always chock wheels and set parking brake before lifting vehicle.

7. When using a jack(s) to raise a vehicle, position jack lifting pads to contact vehicle

manufacturers recommended lifting points. Raise jack slowly until all pads contact the
vehicle. Confirm that the vehicle is stable on the jack(s) before raising to desired working
height.

8. Important: Removal or installation of heavier parts can change the vehicle's center of

gravity on the jack(s) resulting in a critical load shift. The vehicle may then be unstable.
Plan ahead for this possibility to insure continued safety and refer to the vehicle
manufacturer’s service manual for recommended procedures.

9. Always keep the lift area free of obstructions and debris. Grease and oil spills should be

cleaned up immediately.

10. Never raise a vehicle on the lift with passengers inside. Before lowering, check the lift

and lift area and remove all obstructions. Before removing vehicle from the lift or lift
area, confirm an unobstructed exit.

11. DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH

OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE
SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR
INSTALLATION PROCEDURES ARE COMPLETED (ANSI 244.1).

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Safety Instruction and Information Decal Kit (included with the lift)

Review all safety
information daily

with all lift

operators

IMPORTANT :

Insure Safety Instruction

Decals and Hang Card are

affixed to the lift

immediately following

installation and before

the lift is used

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3. GENERAL REQUIREMENTS & LIFT SPECIFICATIONS

Ongoing design modifications and quality improvements may change specifications listed in this manual without notice

9,000 lb. (4091 kg) Capacity - 4,500 lbs. (2045.5 kg) each Runway

8,000 lb. (3636 kg) Capacity - 4,000 lbs. (1818 kg) each Runway

A constant supply of 230V 1PH 60Hz 30A electrical power is required for this lift.

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4. TOOLS REQUIRED & PRE INSTALLATION PROCEDURES

TOOLS REQUIRED

 30ft. measuring tape, chalk line and chalk, 2 x 4 ft. level (laser level also suggested)
 Wooden blocks, Step Ladder
 Work stands - 4 (runway set-up and installation)
 Metric and SAE wrenches sets, ratchet sets and Allen key sets
 Crow bar, hammer and screwdrivers
 Rotary hammer drill c/w ¾ inch diameter masonry drill bit
 3 Gallon of Hydraulic Oil (ISO 32)

PRE-INSTALLATION PROCEDURE

Before proceeding with installation, read the installation manual and insure all instructions are
fully understood and all component parts listed on page 3 are accounted for.

Identify bay center line near the front and mark the floor. Also mark center of the bay entrance.
Connect these two points with a chalk line "A". Refer to diagram on the next page for minimum
clearance from bay entrance door and draw a second chalk line "C" at 90° to the centerline “A”.
Measure 175.4’’ (8000lb lift) or 190.6’’ (9000lb lift) from line “C” and mark front baseplate line

“B”. Make sure “B” is perpendicular to “A” and has enough (24’’) clearance to the front obstacles,
e.g. wall and any other equipment. Refer to diagram and draw line “D” and “E” symmetrically to
“A”. Distance between “D” and “E” is 103.6’’ (8000lb lift) or 109.5’’ (9000lb lift). “D” and “E” shall
both perpendicular to “B” and ”C”. Line “B”, “C”, “D” and “E” are baseplate outlines. These

locations will be used to initially position each column, however, the 4 most critical

measurements will be inside column to inside column measurements confirmed later in
the installation process.

Confirm that the column baseplate locations you have marked are a minimum distance of 6 inches
from any floor seam. Do not install if floor has cracks or deterioration that could affect lift stability.
The shop/lift owner is responsible for confirming there are no obstructions in the installation area
like floor drains, under floor piping or electrical conduit that could be damaged or prevent safe
lift installation and secure lift anchoring. Check ceiling for beams or heating ducts and walls for
protruding structures, etc. (overhead clearance must be the height of both vehicles added
together plus 8’’). Insure that the lift can be safely installed in the position you have marked out
on the bay floor.

INSTALLATION NOTE: Installation Step #20/#21 require at least 60” of clearance to
allow the installer to insert the required linkages. If room does not permit, the lift should
be assembled in a temporary position, and using the wheel dollies provided with the lift,
moved into final position after Step #21

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5. INSTALLATION PROCEDURE

Insure the lift installation complies with ANSI/ALI/ALIS, Safety Requirements for
installation and Service of Automotive Lifts.

1. Remove protective wrapping from the lift and clear installation area of packaging materials.

Place two wooden blocks under the lift to enable fork lift or other access and to allow for
removal of shipping frames. Unbolt steel shipping frames and remove from installation
area. Take adequate precautions when working with runways, columns and other
components.

2. Find the end of the hose that is mounted to the cylinder and tighten the elbow that attaches

the hose to the side of the runway using the nut. Check the fitting at the cylinder bottom
and make sure it is tight.

3. Pull or push the plate on the end of the cylinder to make the cylinder rod out of the cylinder

by about 40’’. Make sure that the 1/2’’ plate is threaded tight against the cylinder rod. Also,
be sure that the 1/4’’ plate is on the rod and hand tighten the lock nut on the rod.

4. Unbolt the top runway (with cylinder underneath) from the shipping frame. Secure runway

with a hoist if necessary. Place the runway in the bay with the hydraulic fitting facing
toward the outside. Ensure the hydraulic fitting is near the power side column position.

5. Unbolt the four Vertical Columns from the shipping frame and place the column with the

power unit mounting bracket at the far left corner from the bay entrance. Stand these
Vertical Columns on their base plate by following the pre installation diagram (pg. 8).
Ensure each Vertical Column Top Plate has the longer side, with the hole, oriented
towards the inside of the lift layout ( see Diagram#8)

6. Unpack the bottom runway (no cylinder). Place the two crossbeam at each end of the lift

with the pulley facing inside. Remove the shipping brackets from the bottom runway and

turn over placing the runway in the bay next to the other runway with the “L” shaped

edges facing each other.

7. Remove the top plates, and slide each crossbeam into the front or rear two columns.

8. Unpack the Lock Ladders from the package and slide them into the precut slot on the slider

(item # 15, diagram #7) inside each column. After removing the top nut from the lock
ladder and now you are ready to install the top plates on to the columns (see diagram #3).

9. Secure top cap and lock ladder assemblies together with washer and nut. Position the

crossbeams at the third lowest locking position on all columns.

10. Square the lift by following pre installation diagram. Confirm the baseplates distances.

Measure diagonal distance between front driver side column and rear passenger side.
Compare this distance to the other baseplates diagonal distance. This should be within
1/2’’ to allow some forgiveness to bolt on runways.

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11. Lift the runways onto the cross beam and bolt them in place using the 20mm holes towards

the outside of the crossbeams. The four drop-in ramp plates will be used with the spacer
side facing the lift and through bolted from the outside of the cross rail, through the runway
using M18 bolts provided with washers, lock washers and nuts.

12. Cable installation: Lay out all cables and measure from end to end and compare with

diagram #5 for the correct cable positions.

13. Route the cables by starting with the pulley at the end of the crossbeam and work way

back to the cylinder. Ensure the cable runs inside the small upper pulley in the crossbeam.
(see diagram below for cable lock pulley relative position to cable).

14. Secure each of the four cables in the wire rope anchor located at the shaft end of the

hydraulic cylinder.

15. Run the threaded cable ends into the holes in the top plates of the columns and secure

with washers and nuts. At this stage only hand-tighten as final adjustments will be needed.
Tighten the nylock nut on the end of the cylinder at this time.

16. Hydraulic assembly - Refer diagram #1, locate 5/16’’ Bolt and Washers (item 25 and

27), and mount the power unit on the mounting bracket on the power-side column.

17. Refer diagram #1, attach the elbow fitting on the power unit’s P-port. Do not over tighten.

Install the hose (item 17) to the fitting on the side of the runway and connect opposite
end to the elbow fitting on the power unit.

18. Safety release assembly – The single point safety lock release assembly is a system of

connecting rods and linkage that disengage the four lock latches. Refer Diagram #4 and
locate the required items.

19. Slip spacer (item 3 in diagram #4) over threaded end of handle rod (item 6 in diagram

#4) and insert rod into hole on crossbeam near power column.

20. Slip another spacer over threaded end of T-rod (item 9 in diagram #4) and insert end into

hole located on the rear crossbeam. Run rod through rod guides located under the deck.

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21. Locate connecting rod (item 10 in diagram #4) and the two connectors (item 1 in diagram

#4). Install the rod in between by flowing diagram #4. Make sure the rod is in rod guides
under the deck. Adjust connectors to take the slack out of the rods. The rods should remain
free enough to move with no slack. Do not tighten connectors or lock nuts at this time.

22. Locate the two long rods (item 5 in diagram #4) and remove one end from each rod and

slide off the eye bolt (item 4 in diagram #1). Install the eye bolt on the middle of each
crossbeam with the M10 nuts.

23. Attach short rods (item 7 in diagram #4) on the T shape lock on the bottom of the T and

hand tighten. Slide long rod through the eye bolt and attach on end to the top side of the
T. Install the other sides of the rods on each safety lock lever (see item 8 in diagram #7).
Do the same on the other crossbeam. Before tightening, ensure each of the T-rods are
oriented in a vertical manner. Tighten all jam nuts.

24. Tighten the jam nuts on the handle rod and the T rod.

25. Finally, adjust and tighten the rod connectors under the deck, and tighten the jam nuts

against the connectors.

26. Fill oil tank with three gallons of ISO32 hydraulic oil. Install breather (black) on top of of

the oil tank, and put cap (red) on the bottom of tank (DO NOT DRILL OIL TANK).

27. Final adjustments: Check all cables and make sure they are all in their pulleys. Press up

button on the power Unit and let fluid pump into the cylinder. Once the lift is raised off the
locks, release the up button and pull the safety lock release handle to disengage all locks
and then lower the lift with the lowering lever on the power unit (locks must be disengaged
while lowering). Keep holding decent lever for seconds after the lift reaches its bottom
position to let air escape.

28. Raise the lift up by about 10’’. Measure the height of the crossbeam at each column to

determine the highest point. Adjust the cable on the highest point column until at least 3
threads pass through the nylock nut. Then adjust the other three cables to match this
height to ensure the runways are level.

29. Raise the lift until you hear each column lock “click” into position. Using the down lever

only, allow the runways to sit into the locks. Measure each corner of the runways and
adjust the lock ladder accordingly to ensure level.

30. Operate the lift with a vehicle. Raise and lower the lift three times. Confirm all the

operational functions, equalizing cables and safety lock work well.

NOTE:

FOR ANCHOR BOLTS INSTALLATION PLEASE SEE NEXT PAGE.