Barksdale III-L Valves User Manual

Installation and Operating Instructions Series III-L Valve For Barksdale Heavy Duty Integrated Actuator Valve
TABLE OF CONTENTS
1.0 GENERAL
2.0 DESCRIPTION
3.0 SAFETY INFORMATION
4.0 TECHNICAL DATA
5.0 INSTALLATION
6.0 OPERATION
7.0 MAINTENANCE / REPAIR KITS
8.0 TROUBLE SHOOTING
9.0 TRANSPORT / STORAGE
10.0 DISPOSAL / RETURNS
11.0 NAMEPLATE
12.0 WARRANTY
13.0 MANUFACTURE AND INQUIRIES
1.0 GENERAL
To ensure proper and safe operation of the Barksdale Series III-L valve, the entire manual must be read and understood clearly. Please pay special attention to all safety information.
2.0 DESCRIPTION
This is a heavy duty Shear-Seal either with hydraulic oil or air depending on version. This 2 position valve is designed to work with oil­based hydraulic fluid only. It is not suitable for water-based hydraulic fluid. Standard wetted materials include carbon steel, stainless steel, Buna-N and PTFE materials.
3.0 SAFETY INFORMATION
The recommendations below are general and it is the responsibility of the user to assure that installation and maintenance are in accordance with local requirements, API and ASME practices. This valve should be installed by a trained service person. A media filter should be in the system to protect the valve. A water trap should also be in-line for the air-actuated model. To maximize life it is suggested to follow ISO fluid cleanliness code ISO4406:1999 or thereafter. An ISO cleanliness code of 18/16/13 or better is recommended. Neither Barksdale nor its agents assume any liability for valves improperly used in the application or improperly installed and maintained.
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piloted-directional control valve. The valve is designed to be actuated
3.1 Marking of safety instructions in the operating manual
The safety instructions are intended to protect the user from dangerous situations and/or material damage. In the operating instructions the seriousness of the potential risk is designated by the following signal words:
Warning: Safety Instructions whose non-observance may be hazardous to persons, and/or
cause damage to property.
Caution: Safety Instructions whose non-observance may lead to product damage, or loss of
function. Product Marking: Nameplate and label marking on the equipment itself contains the
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Barksdale, Inc. 3211 Fruitland Avenue, Los Angeles CA 90058 (800) 835-1060 Bulletin No. 272346 Revision A
Installation and Operating Instructions Series III-L Valve For Barksdale Heavy Duty Integrated Actuator Valve
primary functional limits information. This information must be absolutely followed and kept in legible condition.
3.2 Qualifications and training of personnel
Operating, maintenance, inspection and installation personnel must be qualified to carry out their respective duties. Areas of responsibility, competence, and proper levels of supervision should be clearly defined by the user. If personnel are not sufficiently qualified, additional training and instruction should be carried out, to ensure that operating instructions are fully understood by the responsible personnel
3.3 Non-compliance with safety instructions
Non-compliance with these safety instructions can jeopardize the safety of personnel, the environment, the valve and/or the system. Non-compliance with these safety instructions will lead to forfeiture of any rights to claims for damages.
3.4 Safety Awareness
It is essential to comply with the safety instructions contained in this manual, along with the relevant national, state and local health and safety regulations, and the operator’s own internal operating and safety instructions.
3.5 Safety instructions for the operator/user
Isolate the valve from all system pressure before performing any service procedures. Leakage of any dangerous liquids (toxic or hot) at any exterior mechanical joint seal must be drained off without any danger to persons or the environment. Before service the system plumbing should be placed in zero energy (de-pressurized) state and operation locked-out. All Federal, State and Local Rules regarding chemical disposal and handling must be followed.
3.6 Safety instructions for maintenance, inspection and installation work
The user must ensure that all maintenance, inspection and installation work is carried out by authorized personnel, who are familiar with the manual. As a rule all work on the unit should only be carried out after the valve has cooled down and pressure has been released. Proper tag out or lockout is strongly recommended. Immediately after completion of work, all safety and protective devices in system should be refitted and fully functional. Please observe all relevant system start­up safety rules.
3.7 Unapproved modifications and use of non-genuine spare parts
Modifications or changes to the unit are only permitted upon approval of Barksdale. Only genuine spare parts and original accessories will ensure the safety of the unit. The use of other than original parts voids the warranty and will lead to forfeiture of the declaration of conformity and will invalidate any liability for damages caused thereby.
3.8 Unapproved usage
The operating reliability and safety of the valve is only valid if used in accordance with its specified technical limits as described in the Installation and operating instructions. Any other use is not in conformity with the regulations, and Barksdale will not be liable for any resulting damages. The installation and operating manual does not invalidate terms and conditions, general regulations and standards not referred to general technical rules should be observed.
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Barksdale, Inc. 3211 Fruitland Avenue, Los Angeles CA 90058 (800) 835-1060 Bulletin No. 272346 Revision A
Installation and Operating Instructions Series III-L Valve For Barksdale Heavy Duty Integrated Actuator Valve
4.0 TECHNICAL DATA
4.1 SPECIFICATIONS:
4.2 OVERALL DIMENSIONS:
4.2.1 Top View of valve shown with position indicator
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Barksdale, Inc. 3211 Fruitland Avenue, Los Angeles CA 90058 (800) 835-1060 Bulletin No. 272346 Revision A
Installation and Operating Instructions Series III-L Valve For Barksdale Heavy Duty Integrated Actuator Valve
4.2.2 Side View of valve shown with position indicator
4.2.3 Bottom View of valve with Port Markings – PRESS, CYL1,CYL2 and RET
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Barksdale, Inc. 3211 Fruitland Avenue, Los Angeles CA 90058 (800) 835-1060 Bulletin No. 272346 Revision A
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