Bard WG3S1-A, WG3S1-B, WG3S1-C, WG4S1-A, WG4S1-B Installation Instructions Manual

...
WG - SERIES
COMBINATION GAS/ELECTRIC
WALL-MOUNT
INSTALLATION INSTRUCTIONS
READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION.
THE INSTALLATION MUST COMPLY WITH THESE INSTRUCTIONS AND THE REQUIREMENTS OF ALL GOVERNING CODES AND ORDINANCES FOR THE INSTALLATION LOCATION.
MODELS:
WG3S1-A WG3S1-B WG3S1-C WG4S1-A WG4S1-B WG4S1-C WG5S1-A WG5S1-B WG5S1-C
WARNING
IT IS THE RESPONSIBILITY OF INSTALLER TO KNOW AND UNDERSTAND ALL OF THESE REQUIREMENTS.
FAILURE TO DO SO COULD CREATE A HAZARD RESULTING IN PROPERTY DAMAGE, BODILY INJURY, OR DEATH.
Bard Manufacturing Company, Inc. Bryan, Ohio 43506
Since 1914...Moving ahead just as planned.
Manual No.: 2100-483E Supersedes: 2100-483D File: Volume III, Tab 20 Date: 08-12-08
© Copyright 2007
Manual 2100-483E Page 1 of 59
CONTENTS
Page
Getting Other Information and Publications .............. 4
WG Series Model Nomenclature............................... 5
Ventilation Options .................................................... 5
Air Conditioning Module Options ............................... 6
1. Important ............................................................ 6
2. Application.......................................................... 6
3. Duct Work .................................................... 6 & 9
4. High Altitude Applications ................................... 9
5. Transportation Damage ...................................... 9
6. Installation .......................................................... 9
7. Wall Mounting .................................................. 10
8. Mounting the Unit ............................................. 10
9. Clearances ....................................................... 16
10. Vent Terminal and Combustion Inlet Hood ....... 17
11. Optional Vertical Venting .................................. 17
12. Vent Resizing Instructions ................................ 18
13. Fresh Air Intake ................................................ 18
14. Condensate Drain ............................................ 18
15. Wiring – Main Power ........................................ 19
16. Wiring – Low Voltage Wiring ............................ 20
17. Thermostats ...................................................... 20
18. Gas Supply & Piping ........................................ 26
19. Manifold Pressure Adjustment .......................... 27
Page
20. Checking Gas Input Rate ......................... 27 & 28
21. Standard Orifice Sizing & High
Altitude Derate .................................................. 29
22. Conversion of Gas Input BTUH From High
to Low Rating ................................................... 31
23. Measuring Air Temperature Rise ...................... 31
24. Filters ................................................................ 32
25. Compressor Control Module ..................... 32 & 33
26. Lighting & Shutdown Instructions ..................... 34
27. Service Agency Procedures ............................. 35
28. Maintaining Unit in Good Working Order .. 35 & 36
29. Replacement Parts ............................................ 36
30. Sequence of Operation – Heating .................... 37
31. Sequence of Operation – Cooling .................... 37
32. Indoor Blower Operation .................................. 35
Start Up
Application ........................................................ 40
Important Installer Note .................................... 40
Crankcase Heaters ........................................... 40
High & Low Pressure Switch ............................ 40
Three Phase Scroll Compressor ...................... 41
Troubleshooting
Compressor Solenoid ....................................... 42
Fan Blade Setting Dimensions ......................... 42
Removal of Fan Shroud ................................... 42
GE ECM GE ECM
TM
Motors ............................................ 43
TM
Motors ............................................ 44
33. Pressure Service Ports ..................................... 45
34. R-410A Refrigerant Charge .............................. 46
35. Low NOx Burner Assembly "N" Suffix
Models Only – U.S. Installations Only .............. 46
Index – Wiring Diagrams ......................................... 47
Wiring Diagrams ............................................. 48 – 59
Manual 2100-483E Page 2 of 59
CONTENTS
Page
FIGURES
Figure 1 Unit Dimensions ..................................... 8
Figure 2A Mounting Instructions – WG3S1 ........... 11
Figure 2B
Figure 3 Combustible Clearance ........................ 13
Figure 4 Wall Mounting Instructions ................... 14
Figure 5 Wall Mounting Instructions ................... 14
Figure 6 Common Wall Mounting Installations ... 15
Figure 7 Location of Vent Terminal in Shipping .. 16
Figure 8 Vent Terminal & Combustion
Figure 9 Installation of Flexible Conduit ............. 20
Figure 10A Low Voltage Wiring - No Vent .............. 21
Figure 10B Low Voltage Wiring - CRV .................... 22
Figure 10C Low Voltage Wiring - Economizer ........ 23
Figure 10D Low Voltage Wiring - ERV .................... 24
Figure 11 Gas Pipe Connection ........................... 25
Figure 12 Proper Piping Practice ......................... 26
Figure 13 Access Internal Filter through
Figure 14 Lighting & Shutdown Instruction Label .. 34
Figure 15 Top View of Gas Control ...................... 35
Figure 16 Sequence of Operation – Electronic
Figure 17 Furnace Control Board &
Figure 18 Start Up Label ...................................... 40
Figure 19 Fan Blade ............................................. 42
Figure 20 Control Disassembly ............................ 44
Figure 21 Winding Test ........................................ 44
Figure 22 Drip Loop .............................................. 44
Figure 23 Low NOx Insert .................................... 46
Mounting Instructions–WG4S1 & WG5S1 ..... 12
Air Intake .............................................. 17
Upper Service Door .............................. 29
Blower Control ...................................... 37
Blower Control ...................................... 38
Page
TABLES
Table 1 Specifications ........................................... 7
Table 2 Minimum Installation Clearances ........... 16
Table 3 Thermostat Wire Size ............................ 20
Table 4 Wall Thermostat ..................................... 20
Table 5 Length of Standard Pipe Threads .......... 26
Table 6 Gas Pipe Sizes – Natural Gas ............... 26
Table 7 Natural Gas Derate Capacities
For All Models ........................................ 29
Table 8 Natural Gas Orifice Tables– WG3,4,5S .. 30
Table 8A Natural Gas Orifice Tables ..................... 30
Table 9 Indoor Blower Performance ................... 38
Table 10 Integrated Furnace & Blower
Control Operation ................................... 39
Table 11 Fan Blade Dimensions ........................... 42
Table 12 Cooling Pressures .................................. 45
Table 13 Liquid Line Temperature ......................... 46
Manual 2100-483E Page 3 of 59
Getting Other Information and Publications
These publications can help you install the furnace. You can usually find these at your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard.
National Fuel Gas Code ......... ANSI Z223.1 / NFPA 54
National Electrical Code ..................... ANSI / NFPA 70
Standard for the Installation ............. ANSI / NFPA 90A
of Air Conditioning and Ventilating Systems
Standard for Warm Air ..................... ANSI / NFPA 90B
Heating and Air Conditioning Systems
Standard for Chimneys, ................................. NFPA 211
Fireplaces, Vents, and Solid Fuel Burning Appliances
Load Calculation for............................ ACCA Manual J
Residential Winter and Summer Air Conditioning
Duct Design for Residential ............... ACCA Manual D
Winter and Winter Air Conditioning and Equipment Selection
Canadian Electrical Code ............................. CSA C22.1
Canadian Installation Code
……………
CAN/CGA B149
FOR MORE INFORMATION, CONTACT THESE PUBLISHERS:
ACCA Air Conditioning Contractors of America
1712 New Hampshire Avenue, NW Washington, DC 20009 Telephone: (202) 483-9370
ANSI American National Standards Institute
11 West Street, 13th Floor New York, NY 10036 Telephone: (212) 642-4900 Fax: (212) 302-1286
ASHRAE American Society of Heating Refrigerating,
and Air Conditioning Engineers, Inc.
1791 Tullie Circle, NE. Atlanta, GA 30329-2305 Telephone: (404) 636-8400 Fax: (404) 321-5478
NFPA National Fire Protection Association
Batterymarch Park P.O. Box 9101 Quincy, MA 02269-9901 Telephone: (800) 344-3555 Fax: (617) 984-7057
CSA Canadian Standards Association
178 Rexdale Boulevard Rexdale, Ontario Canada. M9W 1R3 Telephone: (416) 447-4044
Manufactured under the following U.S. patent numbers:
5,485,878; 5,002,116; 4,924,934; 4,875,520; 4,4825,936
Manual 2100-483E Page 4 of 59
COPYRIGHT DECEMBER 2007
BARD MANUFACTURING COMPANY, INC.
BRYAN, OHIO 43506 USA
WALL MOUNT GAS/ELECTRIC GENERAL
MODEL NUMBER NOMENCLATURE
WG 4 S 1 – A X C X X X X X X
MODEL
Wall Mount Gas/Electric
COOLING CAPACITY
3 = 3 ton 4 = 4 ton 5 = 5 ton
Denotes Step Capacity
FEATURE
(-) = Standard (C) = Canada
REVISION
VENT
(See Table Below)
VOLTAGE
A = 230/208-60-1 B = 230/208-60-3 C = 460-60-3
EMISSIONS
X = Standard N = NOx Certified
HEATING INPUT
A = 50,000 B = 75,000 C = 100,000 D = 125,000*
*125,000 BTU input model is not NOx certified.
VENTILATION OPTIONS
COLOR
X = Beige (Standard) 4 = Buckeye Gray
FILTER
X = 2" Pleated (Standard) W = 1" Washable
CONTROL OPTIONS
(See Table page 6)
COIL OPTIONS
X = Standard 1 = Phenolic coated evaporator 2 = Phenolic coated condenser 3 = Phenolic coated both coils
OUTLET
X = Front (Standard) T=Top
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tloV032-rotalitneVyrevoceRygrenER tloV064-rotalitneVyrevoceRygrenER5C-VRESGW
1 Low ambient control is required with economizer for low temperature compressor operation.
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Manual 2100-483E Page 5 of 59
AIR CONDITIONING MODULE OPTIONS
1
MCC
DTSDTSDTSXA/N DTSDTSDTS
STD = Standard equipment.
1
CCM Compressor control module has adjustable 30 second to 5 minute delay-on-break
timer. On initial power up, or any time the power is interrupted, the delay-on-make will be 2 minutes plus 10% of the delay-on-break setting. There is no delay-on­make during routine operation of the unit. The module also provides the lockout feature (with 1 retry) for high and/or low pressure controls, and a 2 minute timed
2
3
4
bypass for low pressure control.
HPC High pressure control is auto reset. Always used with compressor control module
(CCM) which is included. See note
LPC Low pressure control is auto reset. Always used with compressor control module
(CCM) which is included. See note
LAC Low ambient control permits cooling operation down to 0°F.
2
3
CPH
CPL
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1.
1.
CAUTION
During the initial firing of the burners there will probably be some amount of smoke issued to the circulating air stream as the result of residual oil burning off of the heat exchanger tubes. This oil is required during the forming process of the stainless steel heat exchanger tubes to facilitate the bending. OSHA or the National Toxicology Program does not list the oil as a carcinogen. In vapor form this may be irritating to the eyes or could cause headaches. This is a one-time occurrence, and ventilation of the space may be required depending upon the space being conditioned.
1. IMPORTANT
The equipment covered in this manual is to be installed by trained, experienced service and installation technicians. All duct work or portions thereof not in the conditioned space should be properly insulated in order to both conserve energy and prevent condensation or moisture damage.
2. APPLICATION
This is a fan-assisted forced air gas furnace with electric air conditioning for outdoor installation. A fan-assisted furnace is equipped with an integral mechanical means to draw products of combustion through the combustion chamber and heat exchanger. The furnace installation must conform with local building codes and ordinances or, in their absence, with the National Fuel Gas Code ANSI Z223.1 or CAN/ CGA-B149.1, latest edition, and the National Electrical Code ANSI/NFPA-7 or CSA C22.1, latest edition. It is the personal responsibility and obligation of the purchaser to contact a qualified installer to assure that installation is adequate and is in conformance with governing codes and ordinances.
3. DUCT WORK
The unit is designed for use with or without duct work. See Warning on Page 9. Flanges are provided for attaching the supply and return ducts. These instructions explain the recommended method to install the air cooled self-contained electric air conditioning and gas heating unit and the electrical wiring connections and gas piping to the unit. The refrigerant system is completely assembled and charged. All internal wiring is complete.
These instructions and any instructions packaged with any separate equipment required to make up the entire heating/cooling system should be carefully read before beginning the installation. Note particularly “Starting Procedure” and any tags and/or labels attached to the equipment.
All duct work, supply and return, must be properly sized for the design airflow requirement of the equipment. Air Conditioning Contractors of America (ACCA) is an excellent guide to proper sizing.
Refer to Table 9 in this Manual for maximum static pressure available for duct design.
Manual 2100-483E Page 6 of 59
TABLE 1
SPECIFICATIONS
elèdoMA-1S3GWB-1S3GWC-1S3GWA-1S4GWB-1S4GWC-1S4GWA-1S5GWB-1S5GWC-1S5GW
0141801218801
1-06-802/0323-06-802/0323-06-0641-06-802/0323-06-802/0323-06-0641-06-802/0323-06-802/0323-06-064
651651651042042042642642642
tnerruCnoitceleStiucriChcnarB7.612.115.42.125.315.67.526.815.9
DPS/MPR/PH-rotoMrewolBelbairaV2/1elbairaV2/1elbairaV2/1elbairaV4/3elbairaV4/3elbairaV4/3elbairaV4/3elbairaV4/3elbairaV4/3
yticapmAtiucriCmuminiM133211838241444371
egnaRegatloVgnitarepO352-791352-781605-414352-791352-781605-414352-791352-781605-414
zH06-gnitaRlacirtcelE
spmAdaoLdetaR3.31/4.112.8/5.63.34.71/0.511.11/4.95.41.32/8.910.51/4.317.6
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*eziSeriWdleiF8
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rosserpmoC
stloV802/032802/032064802/032802/032064802/032802/032064
**.xaM-esuFyaleD540351540402060552
DPS/MPR/PH-rotoMnaF2-058-3/12-058-3/11-058-3/12-058-3/12-058-3/11-058-3/12-058-3/12-058-3/11-058-3/1
rosserpmoCdnarotoMnaF
spmA-rotoMrewolB5.25.23.15.25.23.15.25.23.1
spmArotoRkcoL28859269881481132126
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MFC/AID-naF0072"420072"420072"420072"420072"420072"420072"420072"420072"42
.P.S.E&gnilooCMFC001100110011005100510051007100710071
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Maximum time delay fuse or HACR Type circuit breaker
75 degree C Copper wire size
*
**
Manual 2100-483E Page 7 of 59
4.514.88 30 14.12 15.44 42.88
15.31
1.257.25 1.133.75 2.25 3.253.88 42 17.34 8.44
2.75
R
S
S
S
S
S
T
MIS-2328
B
O
B
E
EE
SUPPLY OPENING
BB
RETURN OPENING
BACKRIGHT SIDE
CC
97.5 43.38 38.75
FIGURE 1
UNIT DIMENSIONS
43.819.88 29.88 15.88 27.25
12.19 10 40.25
II
Q
ENTRANCES
GAS
X
AA
Y
ENTRANCES
LOW VOLTAGE
HIGH VOLTAGE
ENTRANCES
V
H
FF
GG
HH
A
I
U
Z
M
C
L
KJ
DD
D
CONDENSER
AIR OUTLETS
P
N
VESTIBULE
DOOR
COMBUSTION
AIR EXHAUST
COMBUSTION
4 DEG. PITCH IN TOP
AIR INTAKE
SERVICE/FILTER
CONTROL
PANEL DOOR
HINGED DOOR
CIRCUIT BREAKER/
DISCONNECT ACCESS
VENT OPTION
PANEL
PANEL (LOCKABLE)
UNIT A B C D E F G H I J K L M N O P
WG3S1 31.63 87.5 33.38 28.75
Manual 2100-483E Page 8 of 59
UNIT S T U V W X Y Z AABBCCDDEEFFGGHH
W G3S1 16 - 6 HOLES 24. 9 2
WG4S1/WG5S1
WG 4S1/WG5S 1 16 - 7 HOLE S 3 4.9
W
CONDENSER
AIR INLET
F
G
FRONT
WARNING
In all cases, there must be a metal duct connection made to the supply air flange, and a one inch clearance to combustibles must be maintained to this duct connection. For free blow applications, a metal sleeve must be used in the wall opening itself, again maintaining a one inch clearance to combustibles. Failure to use the sheet metal can cause fire resulting in property damage, injury, or death.
4. HIGH ALTITUDE APPLICATIONS
Ratings of gas utilization equipment are based on sea level operation and need not be changed for operation at elevations up to 6,000 feet. For operation at elevations above 6,000 feet and in the absence of specific recommendations from the local authority having jurisdiction, equipment ratings shall be reduced as specified in Section 21.
5. TRANSPORTATION DAMAGE
All units are packed securely in shipping container. All units should be carefully inspected upon arrival for damage. In the event of damage, the consignee should:
1. Note on delivery receipt of any damage to container.
See Figure 3 and clearance information in Section 9 and Table 2 for additional information.
Design the duct work according to methods given by the Air Conditioning Contractors of America (ACCA). When duct runs through unheated spaces, it should be insulated with a minimum of one-inch of insulation. Use insulation with a vapor barrier on the outside of the insulation. Flexible joints should be used to connect the duct work to the equipment in order to keep the noise transmission to a minimum.
A one-inch clearance to combustible material for the first three feet of duct attached to the outlet air frame is required. See Wall Mounting Instructions and Figures 2, 2A, 3 and 3A for further details.
Ducts through the walls must be insulated and all joints taped or sealed to prevent air or moisture entering the wall cavity.
Some installations may not require any return air duct. A metallic return air grille is required with installations not requiring a return air duct. The spacing between louvers on the grille shall not be larger than 5/8 inch.
Any grille that meets with the 5/8 inch louver criteria may be used. It is recommended that Bard Return Air Grille or Return Filter Grille be installed when no return duct is used. Contact distributor or factory for ordering information. If using a return air filter grille, filters must be of sufficient size to allow a maximum velocity of 400 fpm.
NOTE: If no return air duct is used, applicable
installation codes may limit this cabinet to installation only in a single story structure.
2. Notify carrier promptly, and request an inspection.
3. In case of concealed damage, the carrier must be notified as soon as possible within 15 days after delivery.
4. Claims for any damage, apparent or concealed, should be filed with the carrier, using the following supporting documents:
A. Original Bill of Lading, certified copy, or
indemnity bond.
B. Original paid freight bill of indemnity in lieu
thereof.
C. Original invoice or certified copy thereof
showing trade and other discounts or deductions.
D. Copy of the inspection report issued by
carrier’s representative at the time damage is reported to carrier.
6. INSTALLATION
Size of unit for proposed installation should be based on heat loss/heat gain calculations made according to methods of Air Conditioning Contractors of America (ACCA). The air duct should be installed in accordance with the Standards of the National Fire Protection Association for the Installation of Air Conditioning and Ventilating Systems of Other Than Residence Type, NFPA No. 90A, and Residence Type Warm Air Heating and Air Conditioning Systems, NFPA No. 90B. Where local regulations are at a variance with instructions, installer should adhere to local codes.
Manual 2100-483E Page 9 of 59
7. WALL MOUNTING INFORMATION
1. Two holes for the supply and return air openings must be cut through the wall as detailed in Figure 4.
2. On wood-frame walls, the wall construction must be strong and rigid enough to carry the weight of the unit without transmitting any unit vibration.
WARNING
Failure to provide the one inch clearance between the supply duct and a combustible surface for the first three feet of duct can result in fire causing damage, injury or death.
3. Concrete block walls must be thoroughly inspected to insure that they are capable of carrying the weight of the installed unit.
8. MOUNTING THE UNIT
1. These units are secured by wall mounting brackets which secure the unit to the outside wall surface at both sides. A bottom mounting bracket is provided for ease of installation but is not required.
CAUTION
If the bottom bracket is used, be certain the bracket is secured to the outside wall surface in a way sufficient to support the entire weight of the unit during installation until side mounting brackets are secured.
2. The WG3S1, WG4S1 and WG5S1 models are suitable for 0 inch clearance on the installation mounting wall and to the top. For all models the supply air duct flange and the first 3 feet of supply air duct require a minimum of 1-inch clearance to combustible material.
3. Locate and mark lag bolt locations and bottom mounting bracket location.
4. Mount bottom mounting bracket.
5. Hook top rain flashing under back bend of top. Top rain flashing is shipped secured to the right side of the back.
6. Position unit in opening and secure with 5/16 lag bolts; use 7/8 inch diameter flat washers on the lag bolts. Use lag bolts long enough to support the unit’s weight when mounted to the structure. This length may be dependant on the type of construction.
7. Secure rain flashing to wall and caulk across entire length of top. See Figure 3.
8. On side-by-side installations, maintain a minimum of 20 inches clearance on right side to allow access to control panel and burner compartment, and to allow proper airflow to the outdoor coil. Additional clearance may be required to meet local or national codes.
Manual 2100-483E Page 10 of 59
FIGURE 2A
FOR WG3S1
MOUNTING INSTRUCTIONS
Manual 2100-483E Page 11 of 59
FIGURE 2B
FOR WG4S1 AND WG5S1
MOUNTING INSTRUCTIONS
Manual 2100-483E Page 12 of 59
FIGURE 3
COMBUSTIBLE CLEARANCE
A minimum of one (1) inch clearance must be maintained between the supply air duct and combustible materials. This is required for the first three (3) feet of ducting.
It is important to insure that the one (1) inch minimum spacing is maintained at all points.
Failure to do this could result in overheating the combustible material and may result in a fire causing damage, injury or death.
WARNING
Manual 2100-483E Page 13 of 59
FIGURE 4
WALL MOUNTING INSTRUCTIONS
FIGURE 5
WALL MOUNTING INSTRUCTIONS
Manual 2100-483E Page 14 of 59
FIGURE 6
COMMON WALL MOUNTING INSTALLATIONS
Manual 2100-483E Page 15 of 59
9. CLEARANCES
Minimum clearances, as specified in Table 2, must be maintained from adjacent structures to provide adequate fire protection, adequate combustion air, and room for service personnel.
While minimum clearances are acceptable for safety reasons, they may not allow adequate air circulation around the unit for proper operation in the cooling mode. Whenever possible, it is desirable to allow additional clearance, especially around the condenser inlet and discharge openings. DO NOT install the unit in a location that will permit discharged air from the condenser to recirculate to the condenser inlet.
LOCATION OF VENT TERMINAL IN SHIPPING
FIGURE 7
TABLE 2
MINIMUM INSTALLATION CLEARANCES
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WARNING
Clearances from combustible materials must be maintained as specified. Failure to maintain clearances could cause fire resulting in property damage, injury, or death.
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Manual 2100-483E Page 16 of 59
10. VENT TERMINAL AND COMBUSTION AIR INLET HOOD
The vent terminal is shipped in the burner compartment. See Figure 7. Remove the two shipping screws and separate the two-piece assembly. Install the vent terminal by using the four screws provided. Make sure gasket is in place. See Figure 8. The combustion air intake hood is factory installed.
11. OPTIONAL VERTICAL VENTING
With the optional vertical venting kit (VVK-5) this unit may be vented vertically through a roof or overhang. The kit includes a stainless steel transition drain tee, silicone sealant, and drain tubing.
If unit is installed with vertical vent kit, annually inspect the vent system and drain. Replace any portion of the vent system that shows signs of deterioration. Make sure drain is open and free of obstruction.
CAUTION
Vent terminal must be installed as shown in Figure 8 for proper operation of the heating system.
NOTE: The inner vent hood gasket is designed to stretch over and seal around the combustion air blower outlet. This is a very critical seal to prevent water and flue products from entering the unit. Care must be taken to insure this gasket is in place and sealing properly.
FIGURE 8
VENT TERMINAL AND COMBUSTION AIR INTAKE
Manual 2100-483E Page 17 of 59
12. VENT RESIZING INSTRUCTIONS
When an existing furnace is removed from a venting system servicing other appliances, the venting system is likely to be too large to properly vent the remaining attached appliances.
The following steps shall be followed with each of the appliances remaining connected to the common venting system, placed in operation one at a time while the other appliances remaining connected to the common venting system are not in operation.
1. Seal any unused openings in the venting system.
2. Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas code, ANSI Z223.1 or the CAN/CGA B149 Installation Codes and these instructions. Determine that there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition.
3. In so far as is practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other spaces of the building. Turn on clothes dryers and any appliances not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers.
13. FRESH AIR INTAKE
All units are built with fresh air inlet slots punched in the service panel.
The default unit is built with blank-off plates installed. All capacity, efficiency and cost of operation information as required for Department of Energy “Energyguide” Fact Sheets is based upon the fresh air blank-off plate in place and is recommended for maximum energy efficiency.
One of several other ventilation options may be installed. Refer to model number and/or supplemental installation instructions.
14. CONDENSATE DRAIN
A plastic drain hose extends from the drain pan at the top of the unit down to the unit base. There are openings in the unit base for the drain hose to pass through. In the event the drain hose is connected to a drain system of some type, it must be an open or vented type system to assure proper drainage.
4. Follow the lighting instructions. Place the appliance being inspected in operation. Adjust thermostat so appliance shall operate continuously.
5. Test for draft hood equipped appliance spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle.
6. After it has been determined that each appliance connected to the venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas­burning appliances to their previous conditions of use.
7. If improper venting is observed during any of the above tests, the venting system must be corrected.
Manual 2100-483E Page 18 of 59
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