Bard WERVPA5, WERVPC5 Installation Instructions Manual

INSTALLATION INSTRUCTIONS
WALL MOUNT ENERGY RECOVERY
VENTILATOR WITH EXHAUST
AND OUTDOOR AIR SHUT-OFF DAMPER
Models:
WERVPA5 WERVPC5
For Use With Bard 3.5 – 6 Ton
Wall Mount Air Conditioners and Heat Pumps
Bard Manufacturing Company, Inc. Bryan, Ohio 43506
www.bardhvac.com
Manual: 2100-635A Supersedes: 2100-635 Date: 3-21-18
Page 1 of 18
CONTENTS
Model Nomenclature .............................................. 3
Electrical Specifications ......................................... 3
General Description .............................................. 3
General Information .............................................. 3
Unpacking ............................................................ 3
Performance and Application Data – WERVP*5 ........ 4
Basic Field Installation ........................................... 5
Basic Installation (Factory-Installed Versions) ......... 12
Control Wiring ..................................................... 12
Ventilation Airflow ................................................ 13
Energy Recovery Ventilator Maintenance ................ 16
Figures
Figure 1 Remove Blower Assembly and
Discard Shipping Plate ........................ 5
Figure 2 Remove Access Panels ........................ 6
Figure 3 Remove Air Filter and
Exhaust Cover Plate ............................ 7
Figure 4 Install Exhaust Blower Assembly ........... 8
Figure 5
Figure 6 Connect Leads to Terminals ............... 10
Figure 7
Figure 8 Speed Tap Label ............................... 13
Figure 9 Airflow Diagram ................................ 13
Figure 10 Heat Pump Wiring ............................. 14
Figure 11 Heat Pump Wiring w/CO
and CompleteStat ............................. 15
Figure 12 Belt Replacement Instructions ........... 17
Figure 13 Hub Assembly with Ball Bearings ....... 18
Table
Table 1 Ventilation Air ................................... 12
Plug Exhaust Blower Into Control Panel
Attach Hood and Replace Access Panel
Controller
2
.. 9
. 11
Manual 2100-635A Page 2 of 18
WALL MOUNT ENERGY RECOVERY VENTILATOR MODEL NOMENCLATURE
W ERV P A 5 – X
W – Wall Mount Color
Energy Recovery Ventilator
Plug-In Vent Connection
Electrical A – 230/208 volt C – 460 volt
X – Beige 1 – White 4 – Gray 5 – Desert Brown
Wall Mount – Cabinet Size 5 – W42A* thru W72A* W42H* thru W60H* (* revision letter)
8 – Dark Bronze A – Aluminum S – Stainless
ELECTRICAL SPECIFICATIONS
Model Voltage Amps
WERVPA5 230/208 2.2 24V
WERVPC5 460 1.2 24V
Control Voltage
GENERAL DESCRIPTION
The Wall Mount Energy Recovery Ventilator was designed to provide energy efficient, cost effective ventilation to meet IAQ (Indoor Air Quality) requirements while still maintaining good indoor comfort and humidity control for a variety of applications such as schools, classrooms, lounges, conference rooms, beauty salons and others. It provides a constant supply of fresh air for control of airborne pollutants including CO formaldehyde, excess moisture, virus and bacteria.
The ventilator incorporates patented rotary heat exchanger technology to remove both heat and moisture.
It is designed as a single package which can be easily factory or field installed for new installations or retrofit to the new Bard W series wall-mounted units. The package consists of a unique rotary Energy Recovery Cassette that can be easily removed for cleaning or maintenance. The WERVP*5 has two 15" diameter heat transfer wheels for efficient heat transfer. The heat transfer wheels use a permanently bonded dry desiccant coating for total heat recovery. An outdoor air shutoff damper is an integral feature of the WERVP and prevents infiltration when the ERV is turned off.
, smoke, radon,
2
effectively during both summer and winter conditions. Provides required ventilation to meet the requirements of ASHRAE 62.1 standard.
NOTE: During operation below 5°F outdoor
temperature, freezing of moisture in the heat transfer wheel can occur. Consult the factory if this possibility exists.
GENERAL INFORMATION
NOTE: This manual covers both factory- and field-
installed WERVP assemblies. For factory­installed WERVP, skip information pertaining to installation of the WERVP system.
The ventilator should only be installed by a trained heating and air conditioning technician. These instructions serve as a guide to the technician installing the ventilator package. They are not intended as a step­by-step procedure with which the mechanically inclined owner can install the package. The ventilator housing is shipped in one carton which contains the following:
• Energy recovery ventilator
• Service door
• Rain hood and mist eliminator
• Installation instructions
UNPACKING
Upon receipt of the equipment, be sure to compare the model number found on the shipping label with the accessory identification information on the ordering and shipping document to verify that the correct accessory has been shipped.
Ventilation is accomplished with two blower/motor assemblies each consisting of a drive motor and dual blowers for maximum ventilation at low sound levels. The intake and exhaust blowers can be operated at the same speed (airflow rate) or different speeds to allow flexibility in maintaining desired building pressurization conditions. Factory shipped on medium intake and low exhaust. See Figure 8 on page 13 to change speeds. The rotating energy wheels provide the heat transfer
Inspect the carton housing of each ventilator as it is received and before signing the freight bill, verify that all items have been received and that there is no visible damage. Note any shortages or damage on all copies of the freight bill. The receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier’s agent. Concealed damage not discovered until after loading must be reported to the carrier within 15 days of its receipt.
Manual 2100-635A Page 3 of 18
PERFORMANCE AND APPLICATION DATA – WERVP*5
Summer Cooling Performance
(Indoor Design Conditions 75°DB/62°WB)
Ambient
OD
DB/
F VLT VLS VLL HRT HRS HRL V LT VLS VLL HRT HRS HRL V LT VLS VLL HRT HRS HRL
WB
1057570
100
95
90
85
80
757065
21465 14580
65
14580
80
31590
75
21465
70
12352
65
12150
60
12150
80
31590
75
21465
70
12352
65
9720
60
9720
80
31590
75
21465
70
12352
65
7290
60
7290
80
31590
75
21465
70
12352
65
4860
60
4860
75
21465
70
12352
65
4252
60
2430
12352
4252
60
Ventilation Rate 450 CFM Ventilation Rate 375 CFM Ventilation Rate 300 CFM
3786
14310
4475
17887
12150
5737
11805
14580
6884
13952 14580 14580
12150 12150 12150 12150 12150
9720 9720 9720 9720 9720
7290 7290 7290 7290 7290
4860 4860 4860 4860 4860
2430 2430 2430 2430
0
0 0
19440
9314
202
0 0
21870 11744
2632
0 0
24300 14175
5062
0 0
26730 16605
7492
0 0
19035
9922 1822
0
0
12352
0
4252
0
0
9477 9477
20533
13952
8029 7897 7897
20553
13952
8029 6318 6318
20533
13952
8029 4738 4738
20533
13952
8029 3159 3159
13952
8029 2764 1579
8029 2764
0
9477 9477 9477
7897 7897 7897 7897 7897
6318 6318 6318 6318 6318
4738 4738 4738 4738 4738
3159 3159 3159 3159 3159
1579 1579 1579 1579
0
12150 12150
26325 17887 10293 10125 10125
26325 17887 10293
8100 8100
26325 17887 10293
6075 6075
26325 17887 10293
4050 4050
17887 10293
3543 2025
10293
3543
0
12150 12150
10125 10125 10125 10125 10125
0
12635
6054
131
0 0
14215
7634 1711
0 0
15794
9213 3290
0 0
17374 10793
4870
0 0
12372
6449 1184
0
8029
0
2764
0
0
0
8100 8100 8100 8100 8100
6075 6075 6075 6075 6075
4050 4050 4050 4050 4050
2025 2025 2025 2025
0 0 0
0 0
16200
7762
168
0 0
18225
9787 2193
0 0
20250 11812
4218
0 0
22275 13837
6243
0 0
15862
8268 1518
0
10293
3543
0
8018 8018
17374 11805
6793 6682 6682
17374 11805
6793 5345 5345
17374 11805
6793 4009 4009
17374 11805
6793 2672 2672
11805
6793 2338 1336
6793 2338
0
8018 8018 8018
6682 6682 6682 6682 6682
5345 5345 5345 5345 5345
4009 4009 4009 4009 4009
2672 2672 2672 2672 2672
1336 1336 1336 1336
0 0 0
0 0
10692
5123
111
0 0
12028
6459 1447
0 0
13365
7796 2784
0 0
14701
9132 4120
0 0
10469
5457 1002
0
6793 2338
0
9720 9720
21060 14310
8235 8100 8100
21060 14310
8235 6480 6480
21060 14310
8235 4860 4860
21060 14310
8235 3240 3240
14310
8235 2835 1620
8235 2835
0
9720 9720 9720
8100 8100 8100 8100 8100
6480 6480 6480 6480 6480
4860 4860 4860 4860 4860
3240 3240 3240 3240 3240
1620 1620 1620 1620
0 0 0
4590
0 0
12960
6210
135
0 0
14580
7830 1755
0 0
16200
9450 3375
0 0
17820 11070
4995
0 0
12690
6615 1215
0
8235 2835
0
9587 6512 6512
14110
9587 5517 5427 5427
14110
9587 5517 4341 4341
14110
9587 5517 3256 3256
14110
9587 5517 2170 2170
9587 5517 1899 1085
5517 1899
0
6512 6512 6512
5427 5427 5427 5427 5427
4341 4341 4341 4341 4341
3256 3256 3256 3256 3256
2170 2170 2170 2170 2170
1085 1085 1085 1085
0 0 0
3075
0 0
8683 4160
90
0 0
9768 5246 1175
0 0
10854
6331 2261
0 0
11939
7416 3346
0 0
8502 4432
814
0
5517 1899
0
Winter Heating Performance
(Indoor Design Conditions 70°F DB)
Ambient
OD
DB/°F WVL WHR WVL WHR WVL WHR
65 2430 1944 2025 1640 1620 1328
60 4860 3888 4050 3280 3240 2656
55 7290 5832 6075 4920 4860 3985
50 9720 7776 8100 6561 6480 5313
45 12150 9720 10125 8201 8100 6642
40 14580 11664 12150 9841 9720 7970
35 17010 13608 14175 11481 11340 9298
30 19440 15552 16200 13122 12960 10627
25 21870 17496 18225 14762 14580 11955
20 24300 19440 20250 16402 16200 13284
15 26730 21384 22275 18042 17820 14612
450 CFM 375 CFM 300 CFM
NOTE: Sensible performance only is shown for winter
application.
Ventilation Rate
LEGEND:
VLT = Ventilation Load – Total VLS = Ventilation Load – Sensible VLL = Ventilation Load – Latent HRT = Heat Recovery – Total HRS = Heat Recovery – Sensible HRL = Heat Recovery – Latent WVL = Winter Ventilation Load WHR = Winter Heat Recovery
NOTE: All performance data is based on
operating intake and exhaust blower on the same speed.
Manual 2100-635A Page 4 of 18
BASIC FIELD INSTALLATION
MIS-2233
Discard Shipping
plate
Remove Exhaust Blower Assembly
1. Unpack the ventilator assembly which includes the integral ventilator with attached electrical harness and miscellaneous hardware.
!
WARNING
Open and lock unit disconnect switch before installing this accessory to prevent injury or death due to electrical shock or contact with moving parts. Turn thermostat to OFF.
2.
Remove exhaust blower assembly from back of ventilator and discard shipping plate (see Figure 1).
FIGURE 1
Remove Blower Assembly and Discard Shipping Plate
Model
WERVPA5
WERVPC5
!
Be sure the correct model and voltage energy recovery ventilator is used with the correct air conditioner or heat pump to ensure correct voltage compatibility.
For Use With the
Following Units
W42AA/W42HA-A, -B W48AA/W48HA-A, -B W60AA/W60HA-A, -B
W72AB-A, -B
W42AA/W42HA-C W48AA/W48HA-C W60AA/W60HA-C
W72AB-C
Electrical
230/208 -
1 or 3 phase
460 - 3 phase
CAUTION
REMOVE EXHAUST BLOWER ASSEMBLY
DISCARD SHIPPING
PLATE
Manual 2100-635A Page 5 of 18
3. Disconnect unit power.
4. Remove the existing exterior filter access and service access panels on the Bard wall mount unit (see Figure 2). Save the filter access panel and discard service access panel.
Remove Access Panels
FIGURE 2
REMOVE & SAVE FILTER DOOR
REMOVE & DISCARD SERVICE ACCESS DOOR
CIRCUIT BREAKER
DOOR
CONTROL PANEL
DOOR
Manual 2100-635A Page 6 of 18
MIS-3744
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