Bard WA701-B, WA701-C, WA611, WA721, WA702-A User Manual

896.52 Kb

WALL MOUNTED PACKAGED

AIR CONDITIONER

INSTALLATION Models: WA611 INSTRUCTIONS WA701-B

WA701-C

WA702-A WA721

MIS-801

Bard Manufacturing Company	Manual No.:	2100-425
Bryan, Ohio 43506	Supersedes:
Since 1914...Moving ahead, just as planned.	File:	Volume III, Tab 16
Since 1914...Moving ahead, just as planned.	Date:	01-01-03
	Date:	01-01-03

CONTENTS

Getting Other Information and Publications
For more information, contact these publishers: .....	1
Wall Mount General Information
Air Conditioner Wall Mount Model Nomenclature ....	2
Shipping Damage ....................................................	5
General ...............................................................	5
Duct Work ...............................................................	5
Filters ...............................................................	6
Fresh Air Intake .......................................................	6
Condensate Drain ....................................................	6
Installation Instructions
Wall Mounting Information .......................................	7
Mounting the Unit ....................................................	7
Typical Installations .................................................	7
Wiring – Main Power .............................................	7
Wiring – Low Voltage Wiring .................................	9

Figures
Figure 1	Unit Dimensions .....................................	3
Figure 2 Blower Damper Assembly ......................		6
Figure 3	Mounting Instructions .............................	8
Figure 4	Wall-Mounting Instructions ..................	10
Figure 5	Wall-Mounting Instructions ..................	10
Figure 6	Common Wall-Mounting Instructions ....	11
Figure 7 Electric Heat Clearances .....................		12
Figure 8	Low Voltage Wiring ..............................	13
Figure 9	Start-Up Label ......................................	14
Figure 10 Fan Blade Setting ................................		17

Start Up
Important Installer Note .........................................	14
Crankcase Heaters ................................................	14
High Pressure Switch ............................................	14
Three Phase Scroll Compressor Start Up
Information .............................................................	14
Service Hints .........................................................	15
Sequence of Operation ..........................................	15
Compressor Control Module ..................................	15
Adjustments ...........................................................	16
Phase Monitor .......................................................	16
Pressure Service Ports ..........................................	16
Troubleshooting
Fan Blade Setting Dimensions ..............................	17
Removal of Fan Shroud .........................................	17
Refrigerant Charge ................................................	17
Pressure Chart ......................................................	18
Optional Accessories .............................................	19

Tables
Table	1	Electric Heat Table .................................	2
Table 2		Dimensions of Basic Unit .......................	3
Table	3	Electrical Specifications .........................	4
Table	4	Operating Voltage Range ......................	9
Table	5	Thermostat Wire Size ............................	9
Table	6	Wall Thermostat and
		Subbase Combinations ..........................	9
Table	7	Fan Blade Dimensions .........................	17
Table	8	Suction Line Temperatures ..................	17
Table	9	CFM and ESP ......................................	17
Table	10	Indoor Blower Performance .................	17
Table	11	Maximum ESP of Operation
		Electric Heat Only ................................	18
Table	12	Cooling Pressure .................................	18
Table	13	Optional Accessories ...........................	19

Getting Other Information and Publications

These publications can help you install the air conditioner or heat pump. You can usually find these at your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard.

National Electrical Code .......................	ANSI/NFPA 70
Standard for the Installation ...............	ANSI/NFPA 90A
of Air Conditioning and
Ventilating Systems
Standard for Warm Air .......................	ANSI/NFPA 90B
Heating and Air
Conditioning Systems
Load Calculation for .......................	ACCA Manual J or
Residential Winter and	Manual N
Summer Air Conditioning
Low Pressure, Low Velocity ..........	ACCA Manual D or
Duct System Design for Winter	Manual Q
and Summer Air Conditioning

FOR MORE INFORMATION, CONTACT THESE PUBLISHERS:

ACCA	Air Conditioning Contractors of America
	1712 New Hampshire Ave. N.W.
	Washington, DC 20009
	Telephone: (202) 483-9370
	Fax: (202) 234-4721

ANSI	American National Standards Institute
	11 West Street, 13th Floor
	New York, NY 10036
	Telephone: (212) 642-4900
	Fax: (212) 302-1286

ASHRAE American Society of Heating Refrigerating,

and Air Conditioning Engineers, Inc.

1791 Tullie Circle, N.E.

Atlanta, GA 30329-2305

Telephone: (404) 636-8400

Fax: (404) 321-5478

NFPA	National Fire Protection Association
	Batterymarch Park
	P.O. Box 9101
	Quincy, MA 02269-9901
	Telephone: (800) 344-3555
	Fax: (617) 984-7057

Manufactured under the following U.S. patent numbers:

5,485,878; 5,301,744; 5,002,116; 4,924,934; 4,875,520; 4,825,936

Manual 2100-425

Page 1

WALL MOUNT GENERAL INFORMATION

AIR CONDITIONER WALL MOUNT MODEL NOMENCLATURE

MODEL NUMBER

CAPACITY

61 – 5 Ton

70 – 6 Ton

72 – 6 Ton

REVISION

VOLTS & PHASE

A – 230/208-1

B – 230/208/60-3 C – 460/60-3

									CONTROL MODULES
WA 70		1 – B 09	X			X	X X X J		J – Standard on all
						X			Models
									Models
								COIL OPTIONS
	VENTILATION OPTIONS							X – Standard
	VENTILATION OPTIONS							1 – Phenolic Coated Evaporator
	X – Barometric Fresh Air Damper							1 – Phenolic Coated Evaporator
	X – Barometric Fresh Air Damper							2 – Phenolic Coated Condenser
		(Standard)						2 – Phenolic Coated Condenser
KW		(Standard)						3 – Phenolic Coated Evaporator
KW	B –	Blank-off Plate						3 – Phenolic Coated Evaporator
00 – No KW	B –	Blank-off Plate						and Condenser
00 – No KW	M – Motorized Fresh Air Damper							and Condenser
0Z – No KW	M – Motorized Fresh Air Damper					COLOR OPTIONS
0Z – No KW	V – Commercial Room Ventilator -					COLOR OPTIONS
w/Circuit	V – Commercial Room Ventilator -					X – Beige
w/Circuit		Motorized with Exhaust				X – Beige
Breaker		Motorized with Exhaust				(Standard)
Breaker	E –	Economizer (Internal) - Fully				(Standard)
or Pull	E –	Economizer (Internal) - Fully				1 – White
or Pull		Modulating with Exhaust				1 – White
Disconnect		Modulating with Exhaust
Disconnect	R –	Energy Recovery Ventilator -
05 – 5 KW	R –	Energy Recovery Ventilator -
09 – 9 KW		with Exhaust	FILTER			OPTIONS
10 – 10 KW			X	– One Inch Throwaway				OUTLET OPTIONS
15 – 15 KW					(Standard)			OUTLET OPTIONS
15 – 15 KW					(Standard)			X – Front (Standard)
18 – 18 KW			W – One Inch Washable					X – Front (Standard)
18 – 18 KW			W – One Inch Washable
			P	– Two Inch Pleated

NOTE: For 0KW and circuit breakers (230/208 V) or pull disconnects (460 V) applications, insert 0Z in the KW field of model number.

TABLE 1

ELECTRIC HEAT TABLE

Models		WA611-A				WA611-B			WA611-C
	240V-1		208V-1		240V-3		208V-3		460V-3
KW	AMPS	BTUH	AMPS	BTUH	AMPS	BTUH	AMPS	BTUH	AMPS	BTUH
5.0	20.8	18,400	18.1	14,100	---	---	---	---	---	---
8.0	33.3	28,600	28.8	21,800	---	---	---	---	---	---
9.0	---	---	---	---	21.7	31,900	18.7	24,350	10.8	32,000
10.0	41.6	35,450	36.2	26,900	---	---	---	---	---	---

Models		WA702-A				WA701-B			WA701-C
		WA702-A				WA721-B			WA721-C
						WA721-B			WA721-C
	240V-1		208V-1		240V-3		208V-3		460V-3
KW	AMPS	BTUH	AMPS	BTUH	AMPS	BTUH	AMPS	BTUH	AMPS	BTUH
5.0	20.8	17,050	18.1	12,800	---	---	---	---	---	---
9.0	---	---	---	---	21.7	30,600	18.7	23,030	10.8	30,700
10.0	41.6	34,130	36.2	25,600	---	---	---	---	---	---
15.0	62.5	51,200	54.1	38,400	36.2	51,200	31.2	38,400	17.3	47,000
18.0	---	---	---	---	43.3	61,430	37.5	46,100	---	---
20.0	83.2	68,260	72.1	51,200	---	---	---	---	---	---

Manual 2100-425

Page 2

Page	Manual
3
	425-2100

TABLE 2

DIMENSIONS OF BASIC UNIT FOR ARCHITECTURAL AND INSTALLATION REQUIREMENTS (Nominal)

Width

Depth

Height

Supply

Return

Unit

WA611

WA70

22-1/4

94-7/8

9-7/8

29-7/8

15-7/8

29-7/8

43-7/8

41-5/8

42-11/16

44-3/4

42-1/2

3-1/4

33-7/8

WA721

All dimensions in inches.

FIGURE 1

UNIT DIMENSIONS

MIS-764

Page	Manual
4	425-2100

TABLE 3

ELECTRICAL SPECIFICATIONS

SINGLE CIRCUIT

DUAL CIRCUIT

Maximum

Minimum Circuit

Maximum Over

No. of

Minimum

Field

Ground

Current

Field Wire Size

Ground Wire Size

Over

Ampacity

Protection

Power

Circuit

Current

Wire

MODELS

Rated

Circuits

Ampacity

Protection

Size

CKT A

CKT B

CKT A

CKT B

CKT A

CKT B

CKT A

CKT B

WA611-A00,A0Z

-A05

203/208-1

-A08

-A10

WA611-B00,B0Z

230/208-3

-B09

WA611-C00, C0Z

460-3

-C09

WA702-A00,A0Z

-A05

-A10

203/208-1

-A15

1 or 2

-A20

1 or 2

110

WA701-B00,B0Z

-B09

230/208-3

-B15

-B18

WA701-C00,C0Z

-C09

460-3

-C15

WA721-B00,B0Z

-B09

230/208-3

-B15

-B18

WA721-C00,C0Z

-C09

460-3

-C15

j	Maximum size of the time delay fuse or HACR type circuit breaker for protection of field wiring conductors.
k	Based on 75°C copper wire. All wiring must conform to the National Electric Code (NEC) and all local codes.

lThese "Minimum Circuit Ampacity" values are to be used for sizing the field power conductors. Refer to the National Electric Code (latest version), Article 310 for power conductor sizing. CAUTION: When more than one filed power conductor circuit is run through one conduit, the conductors must be derated. Pay special attention to Note * of Table 310 regarding Ampacity Adjustment Factors when more than 3 conductors are in a raceway.

SHIPPING DAMAGE

Upon receipt of equipment, the carton should be checked for external signs of shipping damage. If damage is found, the receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier’s agent.

GENERAL

The equipment covered in this manual is to be installed by trained, experienced service and installation technicians.

The refrigerant system is completely assembled and charged. All internal wiring is complete.

The unit is designed for use with or without duct work. Flanges are provided for attaching the supply and return ducts.

These instructions explain the recommended method to install the air cooled self-contained unit and the electrical wiring connections to the unit.

These instructions and any instructions packaged with any separate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation. Note particularly “Starting Procedure” and any tags and/or labels attached to the equipment.

While these instructions are intended as a general recommended guide, they do not supersede any national and/or local codes in any way. Authorities having jurisdiction should be consulted before the installation is made. See Page 1 for information on codes and standards.

Size of unit for a proposed installation should be based on heat loss calculation made according to methods of Air Conditioning Contractors of America (ACCA).

The air duct should be installed in accordance with the Standards of the National Fire Protection Association for the Installation of Air Conditioning and Ventilating Systems of Other Than Residence Type, NFPA No. 90A, and Residence Type Warm Air Heating and Air Conditioning Systems, NFPA No. 90B. Where local regulations are at a variance with instructions, installer should adhere to local codes.

DUCT WORK

All duct work, supply and return, must be properly sized for the design air flow requirement of the equipment. Air Conditioning Contractors of America (ACCA) is an excellent guide to proper sizing. All duct work or portions thereof not in the conditioned space should be properly insulated in order to both conserve energy and prevent condensation or moisture damage.

Refer to Table 9 for maximum static pressure available for duct design.

Design the duct work according to methods given by the Air Conditioning Contractors of America (ACCA). When duct runs through unheated spaces, it should be insulated with a minimum of 1 inch of insulation. Use insulation with a vapor barrier on the outside of the insulation. Flexible joints should be used to connect the duct work to the equipment in order to keep the noise transmission to a minimum.

A 1/4 inch clearance to combustible material for the first three feet of duct attached to the outlet air frame is required. See Wall Mounting Instructions and Figures 4 and 5 for further details.

Ducts through the walls must be insulated and all joints taped or sealed to prevent air or moisture entering the wall cavity.

CAUTION

Some installations may not require any return air duct. A metallic return air grille is required with installations not requiring a return air duct. The spacing between louvers on the grille shall not be larger than 5/8 inches.

Any grille that meets the 5/8 inch louver criteria, may be used. It is recommended that Bard Return Air Grille Kit RG-2 thru RG-5 or RFG-2 thru RFG-5 be installed when no return duct is used. Contact distributor or factory for ordering information. If using a return air filter grille, filters must be of sufficient size to allow a maximum velocity of 400 fpm.

NOTE: If no return air duct is used, applicable installation codes may limit this cabinet to installation only in a single story structure.

Manual 2100-425

Page 5

FILTERS

A 1 inch throwaway filter is supplied with each unit. The filter slides into position making it easy to service. This filter can be serviced from the outside by removing the service door. A 1 inch washable filter and 2 inch pleated filter are also available as optional accessories. The internal filter brackets are adjustable to accommodate the 2 inch filter by bending down the tabs to allow spacing for the 2 inch filters.

All capacity, efficiency and cost of operation information as required for Department of Energy “Energyguide” Fact Sheets is based upon the fresh air blank-off plate in place and is recommended for maximum energy efficiency.

The blank-off plate is available upon request from the factory and is installed in place of the fresh air damper shipped with each unit.

FRESH AIR INTAKE

All units are built with fresh air inlet slots punched in the service panel.

If the unit is equipped with the fresh air damper assembly, the assembly is shipped already attached to the unit. The damper blade is locked in the closed position to allow the damper to operate, the maximum and minium blade position stops must be installed. See Figure 2.

CONDENSATE DRAIN

A plastic drain hose extends from the drain pan at the top of the unit down to the unit base. There are openings in the unit base for the drain hose to pass through. In the event the drain hose is connected to a drain system of some type, it must be an open or vented type system to assure proper drainage.

FIGURE 2

BLOWER DAMPER ASSEMBLY

BLADE IS LOCKED

CLOSED FOR

SHIPPING

MIS-938

Manual 2100-425

Page 6

INSTALLATION INSTRUCTIONS

WALL MOUNTING INFORMATION

1.Two holes, for the supply and return air openings, must be cut through the wall as shown in Figure 3.

2.On wood-frame walls, the wall construction must be strong and rigid enough to carry the weight of the unit without transmitting any unit vibration.

See Figures 4 and 5.

WARNING

Fire hazard can result if 1/4 inch clearance to combustible materials for supply air duct is not maintained. See Figure 3.

3.Concrete block walls must be thoroughly inspected to insure that they are capable of carrying the weight of the installing unit. See Figure 4.

MOUNTING THE UNIT

1.These units are secured by wall mounting brackets which secure the unit to the outside wall surface at both sides. A bottom mounting bracket is provided for ease of installation.

2.The unit itself is suitable for “0” inch clearance, but the supply air duct flange and the first 3 feet of supply air duct require a minimum of 1/4 inch clearance to combustible material. If a combustible wall, use a minimum of 30-1/2" x 10-1/2" dimensions for sizing. However, it is generally recommended that a 1 inch clearance is used for ease of installation and maintaining the required clearance to combustible material. The supply air opening would then be 32" x 12". See

Figures 3, 4 and 7 for details.

WARNING

Failure to provide the 1/4 inch clearance between the supply duct and a combustible surface for the first 3 feet of duct can result in fire.

3.Locate and mark lag bolt locations and bottom mounting bracket location. See Figure 4.

4.Mount bottom mounting bracket.

5.Hook top rain flashing under back bend of top. Top rain flashing is shipped secured to the right side of the back.

6.Position unit in opening and secure with 5/16 lag bolts; use 7/8 inch diameter flat washers on the lag bolts.

7.Secure rain flashing to wall and caulk across entire length of top. See Figure 3.

8.For additional mounting rigidity, the return air and supply air frames or collars can be drilled and screwed or welded to the structural wall itself (depending upon wall construction). Be sure to observe required clearance if combustible wall.

9.On side by side installations, maintain a minimum of 20 inches clearance on right side to allow access to heat strips and control panel and to allow proper airflow to the outdoor coil. Additional clearance may be required to meet local or national codes.

TYPICAL INSTALLATIONS

See Figure 6 for common ways to install the wallmount unit.

WIRING — MAIN POWER

Refer to the unit rating plate for wire sizing information and maximum fuse or “HACR" type circuit breaker size. Each outdoor unit is marked with a “Minimum Circuit Ampacity”. This means that the field wiring used must be sized to carry that amount of current. Depending on the installed KW of electric heat, there may be two field power circuits required. If this is the case, the unit serial plate will so indicate. All models are suitable only for connection with copper wire. Each unit and/or wiring diagram will be marked “Use Copper Conductors Only”. These instructions must be adhered to. Refer to the National Electrical Code (NEC) for complete current carrying capacity data on the various insulation grades of wiring material. All wiring must conform to NEC and all local codes.

The electrical data lists fuse and wire sizes (75ºC copper) for all models, including the most commonly used heater sizes. Also shown are the number of field power circuits required for the various models with heaters.

Manual 2100-425

Page 7

The unit rating plate lists a “Maximum Time Delay Relay Fuse” or “HACR" type circuit breaker that is to be used with the equipment. The correct size must be used for proper circuit protection and also to assure that there will be no nuisance tripping due to the momentary high starting current of the compressor motor.

The disconnect access door on this unit may be locked to prevent unauthorized access to the disconnect. To

convert for the locking capability, bend the tab located in the bottom left hand corner of the disconnect opening under the disconnect access panel straight out. This tab will now line up with the slot in the door. When shut, a padlock may be placed through the hole in the tab preventing entry.

See Start-up section for information on three phase scroll compressor start-ups.

FIGURE 3

MOUNTING INSTRUCTIONS

NOTE: It is recommended that a bead of silicone caulking be placed behind the side mounting flanges and under the top flashing at the time of installation.

MIS-796

Manual 2100-425

Page 8

WIRING — LOW VOLTAGE WIRING

230/208V, 1 phase and 3 phase equipment dual primary voltage transformers. All equipment leaves the factory wired on 240V tap. For 208V operation, reconnect from 240V to 208V tap. The acceptable operating voltage range for the 240 and 208V taps are shown in Table 4 below.

TABLE 4

OPERATING VOLTAGE RANGE

TAP	RANGE

240V	253	-	216

208V	220	-	187

NOTE: The voltage should be measured at the field power connection point in the unit and while the unit is operating at full load (maximum amperage operating condition).

Five (5) wires should be run from thermostat subbase to the 24V terminal board in the unit. A five conductor, 18 gauge copper, color-coded thermostat cable is recommended. The connection points are shown in Figure 8.

TABLE 5

THERMOSTAT WIRE SIZE

			Maximum
Transformer			Distance
VA	FLA	Wire Gauge	In Feet
		20 gauge	45
		18 gauge	60
55	2.3	16 gauge	100
		14 gauge	160
		12 gauge	250

TABLE 6

WALL THERMOSTAT AND SUBBASE COMBINATIONS

Thermostat	Subbase	Predominate Features

8403-002	8404-003	1 stage heat, 1 stage cool
T87F3111	Q539A1220	System: heat-off-cool Fan: auto-on
8403-041	---	1 stage heat, 1 stage cool
T8034C		System: heat-off-cool Fan: auto-on
8403-019	8404-012	1 stage cool, 2 stage heat
T874C1760	Q674A1001	System: heat-auto-cool Fan: auto-on
8403-021	8404-012	2 stage cool, 2 stage heat
T874D1934	Q674A1001	System: heat-auto-cool Fan: auto-on
8403-049	---	2 stage cool, 2 stage heat
1F93-380		Electronic 7 day programming
8403-043	---	1 stage heat, 1 stage cool
CM-200	---	System: heat-off-cool Fan: auto-on
CM-200		System: heat-off-cool Fan: auto-on

Manual 2100-425

Page 9

FIGURE 4

WALL-MOUNTING INSTRUCTIONS

SEE FIGURE 3 — MOUNTING INSTRUCTIONS

MIS-548

FIGURE 5

WALL-MOUNTING INSTRUCTIONS

SEE UNIT DIMENSIONS, FIGURE 1,

FOR ACTUAL DIMENSIONS

SEE FIGURE 1 FOR

DUCT DIMENSIONS

MIS-549

Manual 2100-425

Page 10

FIGURE 6

COMMON WALL-MOUNTING INSTALLATIONS

	MIS-550
Manual	2100-425
Page	11

FIGURE 7

ELECTRIC HEAT CLEARANCE

Side section view of supply air duct for wall mounted unit showing 1/4 inch clearance to combustible surfaces.

MIS-277

WARNING

•A minimum of 1/4 inch clearance must be maintained between the supply air duct and combustible materials. This is required for the first 3 feet of ducting.

•It is important to insure that the 1/4 inch minimum spacing is maintained at all points.

•Failure to do this could result in overheating the combustible material and may result in fire.

Manual 2100-425

Page 12

FIGURE 8

LOW VOLTAGE WIRING

Manual	2100-425
Page	13

START UP

IMPORTANT INSTALLER NOTE

For improved start-up performance, wash the indoor coil with a dishwasher detergent.

CRANKCASE HEATERS

WA611, WA70 and WA721 units are provided with compressor crankcase heat.

The WA611, WA70 and WA721 models have a band type heater located around the bottom of the compressor. This heater is controlled by the crankcase heater relay. The heater is only energized when the compressor is not running.

Some form of crankcase heat is essential to prevent liquid refrigerant from migrating to the compressor, casing oil pump out on compressor start-up and possible valve failure due to compressing a liquid.

The decal in Figure 9 is affixed to all WA611, WA70 and WA721 units detailing start-up procedure. This is very important. Please read carefully.

FIGURE 9

START-UP LABEL

IMPORTANT

These procedures must be followed at initial start-up and at any time power has been removed for 12 hours or longer.

To prevent compressor damage which may result from the presence of liquid refrigerant in the compressor crankcase.

1.Make certain the room thermostat is in the "off" position (the compressor is not to operate).

2.Apply power by closing the system disconnect switch. This energizes the compressor heater which evaporates the liquid refrigerant in the crankcase.

3.Allow 4 hours or 60 minutes per pound of refrigerant in the system as noted on the unit rating plate, whichever is greater.

4.After properly elapsed time, the thermostat may be set to operate the compressor.

5.Except as required for safety while servicing – Do not open system disconnect switch.

7961-061

HIGH PRESSURE SWITCH

The WA611, WA70 and WA721 models are supplied with a remote reset high pressure switch. If tripped, this pressure switch may be reset by turning the thermostat off then back on again.

THREE PHASE SCROLL COMPRESSOR START UP INFORMATION

Scroll compressors, like several other types of compressors, will only compress in one rotational direction. Direction of rotation is not an issue with single phase compressors since they will always start and run in the proper direction.

However, three phase compressors will rotate in either direction depending upon phasing of the power. Since there is a 50-50 chance of connecting power in such a way as to cause rotation in the reverse direction, verification of proper rotation must be made. All three phase units incorporate a phase monitor to ensure proper field wiring. See the Phase Monitor" section later in this manual.

Verification of proper rotation must be made any time a compressor is change or rewired. If improper rotation is corrected at this time there will be no negative impact on the durability of the compressor. However, reverse operation for over one hour may have a negative impact on the bearing due to oil pump out.

NOTE: If compressor is allowed to run in reverse rotation for several minutes, the compressor's internal protector will trip.

All three phase ZR3 compressors are wired identically internally. As a result, once the correct phasing is determined for a specific system or installation, connecting properly phased power leads to the same Fusite terminal should maintain proper rotation direction.

Verification of proper rotation direction is made by observing that suction pressure drops and discharge pressure rises when the compressor is energized.

Reverse rotation also results in an elevated sound level over that with correct rotations, as well as, substantially reduced current draw compared to tabulated values.

The direction of rotation of the compressor may be changed by reversing any two line connections to the unit.

Manual 2100-425

Page 14

SERVICE HINTS

1.Caution homeowner to maintain clean air filters at all times. Also, not to needlessly close off supply and return air registers. This reduces air flow through the system, which shortens equipment service life as well as increasing operating costs.

2.Check all power fuses or circuit breakers to be sure they are the correct rating.

3.Periodic cleaning of the outdoor coil to permit full and unrestricted airflow circulation is essential.

SEQUENCE OF OPERATION

COOLING – Circuit R-Y makes at thermostat pulling in compressor contactor, starting the compressor and outdoor motor. The G (indoor motor) circuit is automatically completed on any call for cooling operation or can be energized by manual fan switch on subbase for constant air circulation. On all 208/230 volt models, when G circuit is de-energized the indoor blower motor will continue to run for one minute. On a call for heating, circuit R-W1 make at the thermostat pulling in heat contact for the strip heat and blower operation. On a call for second stage heat, R-W2 makes bringing on second heat contactor, if so equipped.

COMPRESSOR CONTROL MODULE

The compressor control module is standard on the models covered by this manual. The compressor control is an anti-short cycle/lockout timer with high and low pressure switch monitoring and alarm relay output.

Adjustable Delay On Make And Break Timer

On initial power up or any time power is interrupted to the unit the delay on make period begins which will be 2 minutes plus 10% of the delay on break setting. When the delay on make is complete and the high pressure switch (and low pressure switch if employed) is closed, the compressor contactor is energized. Upon shutdown the delay or break timer starts and prevents restart until the delay on break and delay on make periods have expired.

During routine operation of the unit with no power interruptions the compressor will operate on demand with no delay.

High Pressure Switch and Lockout Sequence

If the high pressure switch opens, the compressor contactor will de-energize immediately. The lockout timer will go into a soft lockout and stay in soft lockout until the high pressure switch closes and the delay on break time has expired. If the high pressure switch opens again in this same operating cycle the unit will go into manual lockout condition and the alarm relay circuit will energize. Recycling the wall thermostat resets the manual lockout.

Low Pressure Switch, Bypass, and Lockout

Sequence

If the low pressure switch opens for more than 120 seconds, the compressor contactor will de-energize and go into a soft lockout. Regardless the state of the low pressure switch, the contactor will reenergize after the delay on make time delay has expired. If the low pressure switch remains open, or opens again for longer than 120 seconds the unit will go into manual lockout condition and the alarm relay circuit will energize. Recycling the wall thermostat resets the manual lockout.

Alarm Relay Output

Alarm terminal is output connection for applications where alarm relay is employed. This terminal is powered whenever compressor is locked out due to HPC or LPC sequences as described.

NOTE: Both high and low pressure switch controls are inherently automatic reset devices. The high pressure switch and low pressure switch cut out and cut in settings are fixed by specific air conditioner or heat pump unit model. The lockout features, both soft and manual, are a function of the Compressor Control Module.

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ADJUSTMENTS

Adjustable Delay on Make and Delay on Break Timer

The potentiometer is used to select Delay on Break time from 30 seconds to 5 minutes. Delay on Make (DOM) timing on power-up and after power interruptions is equal to 2 minutes plus 10% of Delay on Break (DOB) setting:

0.5 minute (30 seconds) DOB =123 second DOM

1.0 minute (60 seconds) DOB =126 second DOM

2.0 minute (120 seconds)DOB =132 second DOM

3.0 minute (180 seconds)DOB =138 second DOM

4.0 minute (240 seconds)DOB =144 second DOM

5.0 minute (300 seconds)DOB =150 second DOM

During routine operation of the unit with no power interruptions the compressor will operate on demand with no delay.

Typical Settings for Dual Unit Installation:

Unit 1: DOB set at 2 minutes, and DOM is 132 seconds Unit 2: DOB set at 4 minutes, and DOM is 144 seconds

PHASE MONITOR

All units with three phase scroll compressors are equipped with a 3 phase line monitor to prevent compressor damage due to phase reversal.

The phase monitor in this unit is equipped with two LEDs. If the Y signal is present at the phase monitor and phases are correct the green LED will light.

If phases are reversed, the red fault LED will be lit and compressor operation is inhibited.

If a fault condition occurs, reverse two of the supply leads to the unit. Do not reverse any of the unit factory wires as damage may occur.

PRESSURE SERVICE PORTS

High and low pressure service ports are installed on all units so that the system operating pressures can be observed. Pressure tables can be found later in the manual covering all models. It is imperative to match the correct pressure table to the unit by model number.

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TROUBLESHOOTING

FAN BLADE SETTING DIMENSIONS

Shown in the drawing below are the correct fan blade setting dimensions for proper air delivery across the outdoor coil.

Any service work requiring removal or adjustment in the fan and/or motor area will require that the dimensions below be checked and blade adjusted in or out on the motor shaft accordingly.

FIGURE 10

FAN BLADE SETTING

TABLE 7

FAN BLADE DIMENSIONS

Model Dimension A

WA611

WA70 1.25

WA721 .75

REMOVAL OF FAN SHROUD

6.Service motor/fan as needed.

7.Reverse steps to reinstall.

REFRIGERANT CHARGE

The correct system R-22 charge is shown on the unit rating plate. Optimum unit performance will occur with a refrigerant charge resulting in a suction line temperature (6 inches from compressor) as shown in Table 8:

TABLE 8

SUCTION LINE TEMPERATURES

Models	Rated	95° F	82° F
Models	Airflow	OD Temp.	OD Temp.
	Airflow	OD Temp.	OD Temp.

WA611	1,350	52 - 54	57 - 60
WA70	1,800	58 - 60	56 - 58

WA721	1,800	59 - 61	57 - 59

The suction line temperatures in Table 8 are based upon 80ºF dry bulb / 67ºF wet bulb (50 percent R.H.) temperature and rated airflow across the evaporator during cooling cycle.

1.Disconnect all power to unit.

2.Remove the screws holding both grills – one on each side of unit – and remove grills.

3.Remove screws holding fan shroud to condenser and bottom – (9) screws.

4.Unwire condenser fan motor.

5.Slide complete motor, fan blade, and shroud assembly out the left side of the unit.

TABLE 10

TABLE 9

CFM and ESP

	1	1	Recommended
Rated	Rated	Rated	Air Flow
Model	CFM	ESP	Range
WA611	1,350	.20	1,475 -- 1,100
WA70	1,800	.20	2,000 -- 1,375

WA721	1,800	.20	2,000 -- 1,475

Q Rated CFM and ESP on high speed tap.

INDOOR BLOWER PERFORMANCE – CFM AT 230 VOLTS

		WA611				WA70
		WA611				WA721
						WA721

E.S.P.	High Speed		Medium Speed 1		High Speed		Low Speed
E.S.P.
In H2O	Dry Coil	Wet Coil	Dry Coil	Wet Coil	Dry Coil	Wet Coil	Dry Coil	Wet Coil
.0	1,700	1,575	1,425	1,375	2,200	2,000	1,600	1,450
.1	1,550	1,475	1,375	1,250	2,100	1,900	1,525	1,375

.2	1,400	1,350	1,250	1,100	2,000	1,800	---	---
.3	1,250	1,150	1,100	---	1,875	1,700	---	---

.4	---	---	---	---	1,775	1,600	---	---
.5	---	---	---	---	1,650	1,475	---	---

j This model has 3-speed motor, but low speed cannot be used.

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TABLE 11

MAXIMUM ESP OF OPERATION

ELECTRIC HEAT ONLY

Model	WA611		WA70		WA721

Speed	Medium	High	Low	High	Low	High
KW	Speed	Speed	Speed	Speed	Speed	Speed
-A05	.30	.30	.50	.50	---	---
-A08	.30	.30	---	---	---	---
-A10	.30	.30	.50	.50	---	---
-A20	.30	.30	.40	.50	---	---
-B09	.30	.30	.50	.50	.50	.50
-B15	---	---	.50	.50	.50	.50
-B18	---	---	.50	.50	.50	.50
-C09	.30	.30	.50	.50	---	---
-C15	---	---	.50	.50	---	---

TABLE 12

COOLING PRESSURE – (All temperatures °F)

	Return
	Air
Model	Temp.	Pressure	75	80	85	90	95	100	105	110	115
	75 DB	Low Side	72	72	73	74	75	76	77	79	79
	62 WB	High Side	237	237	240	247	256	269	286	304	327
WA611-A.-B,-C	80 DB	Low Side	77	77	78	79	80	81	82	84	85
WA611-A.-B,-C	67 WB	High Side	243	243	246	253	263	276	293	312	335
	67 WB	High Side	243	243	246	253	263	276	293	312	335
	85 DB	Low Side	80	80	81	82	83	84	85	87	88
	72 WB	High Side	252	252	255	262	272	286	303	323	347
	75 DB	Low Side	68	68	69	70	71	72	73	74	75
	62 WB	High Side	215	228	242	256	272	289	305	324	343
WA702-A	80 DB	Low Side	73	73	74	75	76	77	78	79	80
WA702-A	67 WB	High Side	220	234	248	263	279	296	313	332	352
	67 WB	High Side	220	234	248	263	279	296	313	332	352
	85 DB	Low Side	76	76	77	78	79	80	81	82	83
	72 WB	High Side	228	242	257	272	289	306	324	344	364
	75 DB	Low Side	62	63	64	65	66	67	68	69	70
	62 WB	High Side	214	230	247	265	280	299	316	333	351
	80 DB	Low Side	67	68	69	70	71	72	73	74	75
WA701-B,-C	67 WB	High Side	220	236	254	271	287	306	324	342	360
	85 DB	Low Side	72	73	74	75	76	77	78	79	80
	72 WB	High Side	225	243	261	279	297	316	335	353	372
	75 DB	Low Side	63	64	65	66	67	68	69	70	71
	62 WB	High Side	205	222	237	254	268	286	302	318	336
WA721	80 DB	Low Side	68	69	70	71	72	73	74	75	76
WA721	67 WB	High Side	211	227	244	261	275	294	310	327	345
	67 WB	High Side	211	227	244	261	275	294	310	327	345
	85 DB	Low Side	73	74	75	76	77	78	79	80	81
	72 WB	High Side	216	234	251	268	285	303	321	339	357

Low side pressure ± 2 psig

High side pressure ± 5 psig

Tables are based upon rated CFM (airflow) across the evaporator coil. If there is any doubt as to correct operating charge being in the system, the charge should be removed, system evacuated and recharged to serial plate instruction.

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TABLE 13

OPTIONAL ACCESSORIES

MODEL

DESCRIPTION

					WA721-C
WA611-A	WA611-B	WA611-C	WA702-A	WA701-B	WA701-C,	WA721-B

EHWA05-A05	Heater Package				X

EHWA10-A10	Heater Package				X

EHWA15-A15	Heater Package				X

EHWA20-A20	Heater Package				X

EHWA60-B09	Heater Package					X		X

EHWA05-B15	Heater Package					X		X

EHWA05-B18	Heater Package					X		X

EHWA05A-C09	Heater Package			X			X

EHWA05A-C15	Heater Package						X

EHWA61-A05	Heater Package	X

EHWA61-A10	Heater Package	X

EHWA61-A08	Heater Package	X

EHWA61-B09	Heater Package		X

BOP-5	Blank Off Plate	X	X	X	X	X	X	X

BFAD-5	Barometric Fresh Air Damper	X	X	X	X	X	X	X

MFAD-5	Motorized Fresh Air Damper	X	X	X	X	X	X	X

CRV-5	Classroom Ventilator with Exhaust	X	X	X	X	X	X	X

EIFM-5	Economizer with Exhaust	X	X		X	X	X	X

WERV-A5A	Energy Recovery Ventilator				X	X		X

WERV-C5A	Energy Recovery Ventilator			X			X

WMPD-01C	Pull Disconnect Kit			X			X

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