Bard WA4842, WA4843, WA6023, WA6022 Installation Instructions Manual

INSTALLATION INSTRUCTIONS
WALL MOUNTED
PACKAGE AIR CONDITIONERS
MODELS
WA4842 WA4843 WA6022 WA6023
Bard Manufacturing Company, Inc. Bryan, Ohio 43506
Since 1914...Moving ahead just as planned.
Manual : 2100-401A Supersedes: 2100-401 File: Volume III Tab 16 Date: 07-25-06
Manual 2100-401A Page 1 of 21
CONTENTS
Getting Other Information and Publications .......... 3
Wall Mount General Information ............................. 4
Air Conditioning Wall Mount Model Nomenclature .. 4
Shipping Damage .................................................... 8
General ................................................................ 8
Duct Work ................................................................ 8
Condensate Drain.................................................... 8
Filters ................................................................ 8
Installation Instructions ........................................... 9
Wall Mounting Information....................................... 9
Mounting the Unit .................................................... 9
Wiring – Main Power ............................................. 15
Wiring – Low Voltage Wiring ................................. 15
Figures
Figure 1 Unit Dimensions...................................... 5
WA6023, WA4843
Figure 2 Unit Dimensions...................................... 6
WA6022, WA4842
Figure 3 Mounting Instructions.............................. 8
WA6023, WA4843
Figure 4 Mounting Instructions.............................11
WA6022, WA4842
Figure 5 Electric Heat Clearance ........................ 12
Figure 6 Wall Mounting Instructions.................... 13
Figure 7 Wall Mounting Instructions.................... 13
Figure 8 Common Wall Mounting Installations.... 14
Figure 9 Unit 24V Terminal Board ....................... 16
Figure 10 Fan Blade Setting ................................. 19
Start Up ................................................................... 17
Important Installer Note ......................................... 17
Crankcase Heaters................................................ 17
High Pressure Switch ............................................ 17
Three Phase Scroll Compressor Start Up.............. 17
Phase Monitor ....................................................... 17
Service Hints ......................................................... 17
Sequence of Operation.......................................... 17
Compressor Control Module.................................. 17
Adjustments........................................................... 18
Pressure Service Ports.......................................... 18
Troubleshooting ..................................................... 19
Fan Blade Setting Dimensions .............................. 19
Removal of Fan Shroud......................................... 19
Refrigerant Charge ................................................ 19
Pressure Table....................................................... 20
Optional Accessories ............................................. 21
Tables
Table 1 Electric Heat Table .................................. 4
Table 2 Electrical Specifications .......................... 7
Table 3 Thermostat Wire Size ........................... 15
Table 4 Wall Thermostat.................................... 15
Table 5 Fan Blade Dimensions.......................... 19
Table 6 Indoor Blower Performance .................. 19
Table 7 Refrigerant Charge ............................... 19
Table 8 Rated CFM and Rated ESP.................. 19
Table 9 Maximum ESP of Operation
Electric Heat Only ................................. 20
Table 10 Pressure Table ...................................... 20
Table 11 Optional Accessories ............................ 21
Manual 2100-401A Page 2 of 21
Getting Other Information and Publications
These publications can help you install the air conditioner or heat pump. You can usually find these at your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard.
National Electrical Code ....................... ANSI/NFPA 70
Standard for the Installation ............... ANSI/NFPA 90A
of Air Conditioning and Ventilating Systems
Standard for Warm Air ........................ANSI/NFPA 90B
Heating and Air Conditioning Systems
Load Calculation for............................. ACCA Manual J
Residential Winter and Summer Air Conditioning
Duct Design for Residential ...............ACCA Manual D
Winter and Summer Air Conditioning and Equipment Selection
For more information, contact these publishers:
ACCA Air Conditioning Contractors of America
1712 New Hampshire Ave. N.W. Washington, DC 20009 Telephone: (202) 483-9370 Fax: (202) 234-4721
ANSI American National Standards Institute
11 West Street, 13th Floor New York, NY 10036 Telephone: (212) 642-4900 Fax: (212) 302-1286
ASHRAE
American Society of Heating, Refrigerating, and Air Conditioning Engineers, Inc.
1791 Tullie Circle, N.E. Atlanta, GA 30329-2305 Telephone: (404) 636-8400 Fax: (404) 321-5478
NFPA National Fire Protection Association
Batterymarch Park P.O. Box 9101 Quincy, MA 02269-9901 Telephone: (800) 344-3555 Fax: (617) 984-7057
Manual 2100-401A Page 3 of 21
WALL MOUNT GENERAL INFORMATION
AIR CONDITIONING WALL MOUNT MODEL NOMENCLATURE
WA 60 2 3 A 10 B N X X X A
MODEL NUMBER
CAPACITY
60 - 5 Ton
REVISIONS
FEATURE CODE
3 - 3 ton air openings
on 5 ton cabinet
2 - 2 ton air openings
on 5 ton cabinet
VOLTS & PHASE
A - 230/208/60/1 B - 230/208/60/3
VENTILATION OPTIONS
B - Blank-off Plate
KW
COLOR OPTIONS
X - Beige (Standard) 1 - White 2 - Mesa Tan 4 - Buckeye Gray
OUTLET OPTIONS
X - Front (Standard)
FILTER OPTIONS
N - No Filter WA4843, WA6023 models ONLY X - 1-Inch Throwaway Filter WA4842, WA6022 models ONLY W- 1-Inch Washable Filter WA4842, WA6022 models ONLY P - 2-Inch Pleated Filter WA4842, WA6022 models ONLY
COIL OPTIONS
X - Standard 1 - Phenolic Coated Evaporator 2 - Phenolic Coated Condenser 3 - Phenolic Coated Evaporator
NOTE: All vent options are without exhaust capability. May require separate field supplied barometric relief in building.
CONTROL MODULES
and Condenser
TABLE 1
ELECTRIC HEAT TABLE
sledoM
1-V0421-V8021-V0421-V802
WK
SPMAHUTBSPMAHUTBSPMAHUTBSPMAHUTB
0.58.02050,711.81008,21------------
0.9------------7.12006,037.81030,32
0.016.14031,432.63006,52------------
YLNOA3206AWYLNOB3206AW
WA4842A, WA4842B, WA4843A, WA4843B, WA6022A, WA6022B are not approved for use with electric heat.
Manual 2100-401A Page 4 of 21
FIGURE 1
UNIT DIMENSIONS
WA6023, WA4843 ONLY
Manual 2100-401A Page 5 of 21
FIGURE 2
UNIT DIMENSIONS
WA6022, WA4842 ONLY
Manual 2100-401A Page 6 of 21
2
A/N
A/N
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dnuorG
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
rewoPdleiF
eziSeriW
2
esuFlanretxE
rekaerB.tkC
mumixaM
1
ro
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3
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2
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TABLE 2
2
TIUCRICELGNIS TIUCRICLAUD
1
ELECTRICAL SPECIFICATIONS
muminiM
3
eriW
eriW
.tkC
tiucriC
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
01
8
54
43
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
010101
886
060606
44
44
A/N
A/N
A/N
A/N
A/N
ATKCBTKCATKCBTKCATKCBTKCATKCBTKC
eziS
eziS
rekaerB
yticapmA
8305801A/NA/NA/NA/NA/NA/NA/NA/N
A/N
010101
886
060606
44
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
01
8
54
23
55
44
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
A/N
01
01
8
8
54
54
43
23
55
.oN
esahP
&stloV
detaR
Z0A,00A3484AW1-802/0321
Z0B,00B2484AW3-802/03216253801A/NA/NA/NA/NA/NA/NA/NA/N
Z0A,00A2484AW1-802/03218305801A/NA/NA/NA/NA/NA/NA/NA/N
ledoM
Z0B,00B3484AW3-802/03216253801A/NA/NA/NA/NA/NA/NA/NA/N
111
1-802/032
50A
Z0A,00A2206AW
01A
1
Z0B,00B2206AW
111
1
3-802/032
90B
Z0A,00A3206AW
1
1
1-802/032
50A
3-802/032
90B
01A
Z0B,00B3206AW
Table 310 regarding Ampacity Adjustment Factors when more than 3 conductors are in a raceway.
310 for power conductor sizing.
1 Maximum size of the time delay fuse or HACR type circuit breaker for protection of field wiring conductors.
2 Based on 75° C copper wire. All Wiring must conform to NEC and all local codes.
3 These “Minimum Circuit Ampacity” values are to be used for sizing the field power conductors. Refer to the National Electric Code (latest revision), Article
CAUTION: When more than one field power conductor circuit is run through one conduit, the conductors must be derated. Pay special attention to note 8 of
Manual 2100-401A Page 7 of 21
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