Bard W70L2, W42L2, W48L2, W60L2 User Manual

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WALL MOUNTED

REPLACEMENT

PACKAGE AIR CONDITIONER

PARTS MANUAL Models: W42L2

W48L2

W60L2

W70L2

General Notes

Revised and/or additional pages may be issued from time to time.

A complete and current manual consists of pages shown in the following contents section.

Important

Contact the installing and/or local Bard distributor for all parts requirements. Make sure you have the complete model and serial number available from the unit rating plates.

Contents

 

 

Description

 

Page

Cabinet Components

 

 

Exploded View

............................ 2

Usage List...................................

3

Usage List...................................

4

Functional Components

 

 

Exploded View............................

5

Usage List...................................

6

Usage List...................................

7

Control Panel

 

 

Exploded View............................

8

Usage List...................................

9

Usage List..................................

10

Blower Assembly

 

 

Exploded View...........................

11

Usage List..................................

11

Bard Manufacturing Company, Inc.

Manual:

2110-1406B

Bryan, Ohio 43506

Supersedes:

2110-1406A

Since 1914...Moving ahead, just as planned.

File:

Tab 16

Date:

11-05-13

 

 

 

 

 

 

Manual

2110-1406B

 

 

Page

1 of 11

CABINET COMPONENTS

Manual

2110-1406B

Page

2 of 11

CABINET COMPONENTS

Dwg No.

Part Number

Description

W42L2-A, B

W42L2-C, F

W48L2-A, B

W48L2-C, F

W60L2-A, B

W60L2-C, F

1

S127-428

Lower Base

X

X

X

X

X

X

1

S127-436

Lower Base

X

X

X

X

X

X

2

S501-687-*

Right Side

X

X

X

X

X

X

2

S501-713

Right Side

X

X

X

X

X

X

2

S501-715

Right Side

X

X

X

X

X

X

3

S501-680-*

Left Side

X

X

X

X

X

X

3

S501-714

Left Side

X

X

X

X

X

X

3

S501-716

Left Side

X

X

X

X

X

X

4

S508-098

Back

X

X

X

X

X

X

4

S508-275

Back

X

X

X

X

X

X

4

S508-221

Back

X

X

X

X

X

X

5

S507-307-*

Top

X

X

X

X

X

X

5

S507-309

Top

X

X

X

X

X

X

5

S507-310

Top

X

X

X

X

X

X

6

S515-230-*

Upper Front

X

X

X

X

X

X

6

S514-231

Upper Front

X

X

X

X

X

X

6

S514-232

Upper Front

X

X

X

X

X

X

7

S553-522-*

Vent Option Door

X

X

X

X

X

X

7

S553-525

Vent Option Door

X

X

X

X

X

X

7

S553-527

Vent Option Door

X

X

X

X

X

X

8

118-049-*

Condenser Grille

X

X

X

X

X

X

8

118-065

Condenser Grille

X

X

X

X

X

X

8

118-074

Condenser Grille

X

X

X

X

X

X

9

118-057-*

Side Grille

2

2

2

2

2

2

9

118-063

Side Grille

2

2

2

2

2

2

9

118-073

Side Grille

2

2

2

2

2

2

10

S521Y462

Condenser Partition

X

X

X

X

X

X

11

S123-121

Drain Pan

X

X

X

X

X

X

11

S123-137 

Drain Pan

X

X

X

X

X

X

12

121Y463

 

Blower Partition

X

X

X

X

X

X

13

Control Panel Assy.

See Control Panel Assy. Drawing & Parts List

X

X

X

X

X

X

14

S133-114

Control Panel Cover (Inner)

X

 

X

 

X

 

14

S133-171

Control Panel Cover (Inner)

 

X

 

X

 

X

15

S533-227-*

Control Panel Cover (Outer)

X

X

X

X

X

X

15

S533-231

Control Panel Cover (Outer)

X

X

X

X

X

X

15

S533-233

Control Panel Cover (Outer)

X

X

X

X

X

X

16

S153-218-*

Disconnect Access Door

X

X

X

X

X

X

16

S153-387

Disconnect Access Door

X

X

X

X

X

X

16

S153-405

Disconnect Access Door

X

X

X

X

X

X

17

125-024

 

Fan Shroud

X

X

X

X

X

X

17

125-058

Fan Shroud

X

X

X

X

X

X

18

113-140

 

Bottom Mounting Bracket

X

X

X

X

X

X

19

137-209

 

Fill

X

X

X

X

X

X

20

BFAD-5

 

Fresh Air Damper Assembly

X

X

X

X

X

X

22

131Y099

 

Filter Tray

X

X

X

X

X

X

23

105Y878

 

Left Side Support

X

X

X

X

X

X

24

147-046

 

Left Evaporator Support

X

X

X

X

X

X

25

135-128

 

Raceway

2

2

2

2

2

2

26

S111Y034

Outlet Air Frame Assembly

X

X

X

X

X

X

27

105Y877

 

Right Side Support

X

X

X

X

X

X

28

S543-172-*

Right Side Cover Plate (Outer)

X

X

X

X

X

X

28

S543-176

Right Side Cover Plate (Outer)

X

X

X

X

X

X

28

S543-177

Right Side Cover Plate (Outer)

X

X

X

X

X

X

29

135-129

 

Heat Shield

X

X

X

X

X

X

30

113-150-*

Top Rain Flashing

X

X

X

X

X

X

30

113-359

Top Rain Flashing

X

X

X

X

X

X

31

S553-521-*

Filter Door Assembly

X

X

X

X

X

X

31

S553-526

Filter Door Assembly

X

X

X

X

X

X

31

S553-528

Filter Door Assembly

X

X

X

X

X

X

32

105-1302

Grommet Retainer

X

X

X

X

X

X

NS

S536-498

Cond. Partition Block Off Plate

X

X

X

X

X

X

Exterior cabinet parts are manufactured with various paint color options. To insure that you receive the proper paint color, you must include the complete model and serial number of the unit for which cabinet parts are being ordered.

Note: Exterior cabinet parts are manufactured from aluminum Code "A"

 

Note: Exterior cabinet parts are manufactured from stainless steel Code "S"

NS = Not Shown

Manual

2110-1406B

Page

3 of 11

CABINET COMPONENTS

Dwg No.

Part Number

Description

W70L2-A, B

W70L2-C, F

1

S127-428

 

Lower Base

X

X

1

S127-436

Lower Base

X

X

2

S501-687-*

Right Side

X

X

2

S501-713

Right Side

X

X

2

S501-715

Right Side

X

X

3

S501-680-*

Left Side

X

X

3

S501-714

Left Side

X

X

3

S501-716

Left Side

X

X

4

S508-098

 

Back

X

X

4

S508-275

Back

X

X

4

S508-221

Back

X

X

5

S507-307-*

Top

X

X

5

S507-309

Top

X

X

5

S507-310

Top

X

X

6

S515-230-*

Upper Front

X

X

6

S514-231

Upper Front

X

X

6

S514-232

Upper Front

X

X

7

S553-522-*

Vent Option Door

X

X

7

S553-525

Vent Option Door

X

X

7

S553-527

Vent Option Door

X

X

8

118-049-*

Condenser Grille

X

X

8

118-065

Condenser Grille

X

X

8

118-074

Condenser Grille

X

X

9

118-057-*

Side Grille

2

2

9

118-063

Side Grille

2

2

9

118-073

Side Grille

2

2

10

S521Y462

 

Condenser Partition

X

X

11

S123-121

 

Drain Pan

X

X

11

S123-137 

Drain Pan

X

X

12

121Y463

 

 

Blower Partition

X

X

13

Control Panel Assy.

See Control Panel Assy. Drawing & Parts List

X

X

14

S133-114

 

Control Panel Cover (Inner)

X

 

14

S133-171

 

Control Panel Cover (Inner)

 

X

15

S533-227-*

Control Panel Cover (Outer)

X

X

15

S533-231

Control Panel Cover (Outer)

X

X

15

S533-233

Control Panel Cover (Outer)

X

X

16

S153-218-*

Disconnect Access Door

X

X

16

S153-387

Disconnect Access Door

X

X

16

S153-405

Disconnect Access Door

X

X

17

125-024

 

 

Fan Shroud

X

X

17

125-058

Fan Shroud

X

X

18

113-140

 

 

Bottom Mounting Bracket

X

X

19

137-209

 

 

Fill

X

X

20

BFAD-5

 

 

Fresh Air Damper Assembly

X

X

22

131Y099

 

 

Filter Tray

X

X

23

105Y878

 

 

Left Side Support

X

X

24

147-046

 

 

Left Evaporator Support

X

X

25

135-128

 

 

Raceway

2

2

26

S111Y034

 

Outlet Air Frame Assembly

X

X

27

105Y877

 

 

Right Side Support

X

X

28

S543-172-*

Right Side Cover Plate (Outer)

X

X

28

S543-176

Right Side Cover Plate (Outer)

X

X

28

S543-177

Right Side Cover Plate (Outer)

X

X

29

135-129

 

 

Heat Shield

X

X

30

113-150-*

Top Rain Flashing

X

X

30

113-359

Top Rain Flashing

X

X

31

S553-521-*

Filter Door Assembly

X

X

31

S553-526

Filter Door Assembly

X

X

31

S553-528

Filter Door Assembly

X

X

32

105-1302

 

Grommet Retainer

X

X

NS

S536-498

 

Cond. Partition Block Off Plate

X

X

Exterior cabinet parts are manufactured with various paint color options. To insure that you receive the proper paint color, you must include the complete model and serial number of the unit for which cabinet parts are being ordered.

Note: Exterior cabinet parts are manufactured from aluminum Code "A"

Note: Exterior cabinet parts are manufactured from stainless steel Code "S"

Manual

2110-1406B

Page

4 of 11

FUNCTIONAL COMPONENTS

Manual

2110-1406B

Page

5 of 11

FUNCTIONAL COMPONENTS

Dwg No. Part Number Description

W42L2-A W42L2-B W42L2-C W42L2-F W48L2-A W48L2-B W48L2-C W48L2-F W60L2-A W60L2-B W60L2-C W60L2-F

1

8000-318

Compressor

X

 

 

 

 

 

 

 

 

 

 

 

1

8000-319

Compressor

 

X

 

 

 

 

 

 

 

 

 

 

1

8000-320

Compressor

 

 

X

X

 

 

 

 

 

 

 

 

1

8000-400

Compressor

 

 

 

 

X

 

 

 

 

 

 

 

1

8000-401

Compressor

 

 

 

 

 

X

 

 

 

 

 

 

1

8000-402

Compressor

 

 

 

 

 

 

X

X

 

 

 

 

1

8000-324

Compressor

 

 

 

 

 

 

 

 

X

 

 

 

1

8000-325

Compressor

 

 

 

 

 

 

 

 

 

X

 

 

1

8000-326

Compressor

 

 

 

 

 

 

 

 

 

 

X

X

2

S900-320

Blower Assembly

X

X

 

X

X

X

 

X

 

 

 

 

2

S900-321

Blower Assembly

 

 

X

 

 

 

X

 

 

 

 

 

2

S900-185

Blower Assembly

 

 

 

 

 

 

 

 

X

X

 

X

2

S900-186

Blower Assembly

 

 

 

 

 

 

 

 

 

 

X

 

3

8200-004

Fan Motor Mount

X

X

X

X

X

X

X

X

X

X

X

X

4

5151-027

Fan Blade

X

X

X

X

X

X

X

X

X

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

8105-030

Condenser Motor

 

 

X

 

 

 

X

 

 

 

X

 

5

8105-039

Condenser Motor

X

X

 

X

X

X

 

X

X

X

 

X

6

5051-179BX

Condenser Coil

X

X

X

X

X

X

X

X

 

 

 

 

6

5051-180BX

Condenser Coil

 

 

 

 

 

 

 

 

X

X

X

X

7

800-0420

Distributor Assembly

X

X

X

X

 

 

 

 

 

 

 

 

7

800-0422

Distributor Assembly

 

 

 

 

X

X

X

X

 

 

 

 

7

800-0423

Distributor Assembly

 

 

 

 

 

 

 

 

X

X

X

X

8

917-0207BX

Evaporator Coil

 

 

 

 

X

X

X

X

 

 

 

 

8

917-0208BX

Evaporator Coil

 

 

 

 

 

 

 

 

X

X

X

X

8

917-0206BX

Evaporator Coil

X

X

X

X

 

 

 

 

 

 

 

 

9

7004-016

Air Filter 1" Throw-Away

X

X

X

X

X

X

X

X

X

X

X

X

9

7003-030

Air Filter 1" Washable

X

X

X

X

X

X

X

X

X

X

X

X

9

7004-027

Air Filter 2" Pleated

X

X

X

X

X

X

X

X

X

X

X

X

10

1171-022

1/4 Turn Fastener

X

X

X

X

X

X

X

X

X

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

1171-024

1/4 Turn Retainer

X

X

X

X

X

X

X

X

X

X

X

X

12

1171-023

1/4 Receptacle

X

X

X

X

X

X

X

X

X

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NS

5201-022

Filter Drier

X

X

X

X

X

X

X

X

X

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NS

CMA-28

Low Ambient Control

X

X

X

X

X

X

X

X

X

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NS

1804-0385

High Pressure Switch (Flare)

X

X

X

X

X

X

X

X

X

X

X

X

NS

1804-0386

Low Pressure Switch (Flare)

X

X

X

X

X

X

X

X

X

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NS

5451-024

Tubing Isolation Grommet

2

2

2

2

2

2

2

2

2

2

2

2

Optional on these models. NS = Not shown

Manual

2110-1406B

Page

6 of 11

FUNCTIONAL COMPONENTS

Dwg No.

Part Number

Description

W70L2-A W70L2-B W70L2-C W70L2-F

1

8000-403

Compressor

X

 

 

 

1

8000-404

Compressor

 

X

 

 

1

8000-405

Compressor

 

 

X

X

2

S900-185

Blower Assembly

X

X

 

X

2

S900-186

Blower Assembly

 

 

X

 

3

8200-004

Fan Motor Mount

X

X

X

X

 

 

 

 

 

 

 

4

5151-027

Fan Blade

X

X

X

X

 

 

 

 

 

 

 

5

8107-010

Condenser Motor

 

 

X

 

5

8106-016

Condenser Motor

X

X

 

X

6

5051-180BX

Condenser Coil

X

X

X

X

 

 

 

 

 

 

 

7

800-0425

Distributor Assembly

X

X

X

X

8

917-0209BX

Evaporator Coil

X

X

X

X

 

 

 

 

 

 

 

9

7004-016

Air Filter 1" Throw-Away

X

X

X

X

9

7003-030

Air Filter 1" Washable

X

X

X

X

9

7004-027

Air Filter 2" Pleated

X

X

X

X

10

1171-022

1/4 Turn Fastener

X

X

X

X

 

 

 

 

 

 

 

11

1171-024

1/4 Turn Retainer

X

X

X

X

12

1171-023

1/4 Receptacle

X

X

X

X

 

 

 

 

 

 

 

NS

5201-022

Filter Drier

X

X

X

X

NS

CMA-28

Low Ambient Control (Flare)

X

X

X

X

NS

1804-0385

High Pressure Switch (Flare)

X

X

X

X

 

 

 

 

 

 

 

NS

1804-0386

Low Pressure Switch (Flare)

X

X

X

X

 

 

 

 

 

 

 

NS

5451-024

Tubing Isolation Grommet

2

2

2

2

NS

CMC-29

Freeze Thermostat Kit

X

X

X

X

 

 

 

 

 

 

 

Optional on these models. NS = Not shown

Manual

2110-1406B

Page

7 of 11

CONTROL PANEL

 

 

 

 

9

3

 

15

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

13

 

8

 

 

 

 

 

 

 

 

 

11

 

2

 

 

 

5

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

1

 

12

6

4

16

14

 

 

 

 

 

SEXP-662

Manual

2110-1406B

 

 

 

 

Page

8 of 11

 

 

 

 

CONTROL PANEL

Dwg No.

Part Number

Description

W42L2-A W42L2-B W42L2-C W42L2-F W48L2-A W48L2-B W48L2-C W48L2-F W60L2-A W60L2-B W60L2-C W60L2-F

1

8607-034

Low Voltage Terminal Strip

X

X

X

X

X

X

X

X

X

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

8607-013

Terminal Block 2 Pole

X

 

 

2

X

 

 

2

X

 

 

2

2

8607-014

Terminal Block 3 Pole

 

X

X

 

 

X

X

 

 

X

X

 

2

8607-015

Phenolic Insulator

 

 

X

 

 

 

X

 

 

 

X

 

2

134-051

Terminal Block Barrier

 

 

 

2

 

 

 

2

 

 

 

2

3

8201-009

Blower Control Relay

X

X

 

X

X

X

 

X

X

X

 

X

3

8201-032

Blower Control Relay

 

 

X

 

 

 

X

 

 

 

X

 

4

8407-034

Transformer

X

X

 

X

X

X

 

X

X

X

 

X

4

8407-042

Transformer

 

 

X

 

 

 

X

 

 

 

X

 

5

8401-002

Compressor Contactor

 

X

X

X

 

X

X

X

 

X

X

X

5

8401-025

Compressor Contactor

X

 

 

 

X

 

 

 

X

 

 

 

6

8552-079

Compressor Capacitor

X

 

 

 

 

 

 

 

 

 

 

 

6

8552-005

Outdoor Motor Capacitor

 

X

 

X

 

X

 

X

 

 

 

 

6

8552-026

Outdoor Motor Capacitor

 

 

X

 

 

 

X

 

 

 

X

 

6

8552-059

Compressor Capacitor

 

 

 

 

X

 

 

 

 

 

 

 

6

8552-089

Compressor Capacitor

 

 

 

 

 

 

 

 

X

 

 

 

6

8552-004

Compressor Capacitor

 

 

 

 

 

 

 

 

 

X

 

X

7

135-130

Wire Shield

X

X

X

X

X

X

X

X

X

X

X

X

8

8611-006

Ground Terminal

X

X

X

X

X

X

X

X

X

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

3000-978

6 Pin Connector

X

X

X

X

X

X

X

X

X

X

X

X

10

8201-126

Phase Monitor

 

X

X

X

 

X

X

X

 

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

8201-062

Alarm Relay

X

X

X

X

X

X

X

X

X

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

8551-004

Start Device (PTCR)

X

 

 

 

X

 

 

 

X

 

 

 

13

8201-088

Compressor Control Module

X

X

X

X

X

X

X

X

X

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

117Y333

Low Voltage Box

X

X

X

X

X

X

X

X

X

X

X

X

15

117Y340

Control Panel

X

X

X

X

X

X

X

X

X

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

8607-017

Terminal Block

X

X

X

X

X

X

X

X

X

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NS

8615-040

Circuit Breaker 50A 2 Pole

X

 

 

 

X

 

 

 

 

 

 

 

NS

8615-042

Circuit Breaker 35A 3 Pole

 

X

 

 

 

X

 

 

 

 

 

 

NS

8615-067

Toggle Disconnect

 

 

X

X

 

 

X

X

 

 

X

X

NS

8615-044

Circuit Breaker 45A 3 Pole

 

 

 

 

 

 

 

 

 

X

 

 

NS

8615-041

Circuit Breaker 60A 2 Pole

 

 

 

 

 

 

 

 

X

 

 

 

NS

4095-163

Wiring Diagram

X

 

 

 

X

 

 

 

X

 

 

 

NS

4095-255

Wiring Diagram

 

X

 

 

 

X

 

 

 

X

 

 

NS

4095-357

Wiring Diagram

 

 

X

 

 

 

X

 

 

 

X

 

NS

4095-635

Wiring Diagram

 

 

 

X

 

 

 

X

 

 

 

X

Optional on these models.

Circuit breakers listed are for units without electric heat "0Z" models. See Heater Replacement Parts Manual for units with electric heat.

NS = Not shown

Manual

2110-1406B

Page

9 of 11

CONTROL PANEL

Dwg No.

Part Number

Description

W70L2-A W70L2-B W70L2-C W70L2-F

1

8607-034

Low Voltage Terminal Strip

X

X

X

X

 

 

 

 

 

 

 

2

8607-013

Terminal Block 2 Pole

X

 

 

2

2

8607-014

Terminal Block 3 Pole

 

X

X

 

2

8607-015

Phenolic Insulator

 

 

X

 

3

8201-009

Blower Control Relay

X

X

 

X

3

8201-032

Blower Control Relay

 

 

X

 

4

8407-034

Transformer

X

X

 

X

4

8407-042

Transformer

 

 

X

 

5

8401-002

Compressor Contactor

 

X

X

X

5

8401-025

Compressor Contactor

X

 

 

 

6

8552-005

Outdoor Motor Capacitor

 

 

X

X

6

8552-082

Compressor Capacitor

X

 

 

 

6

8552-004

Compressor Capacitor

 

X

 

 

7

135-130

Wire Shield

X

X

X

X

 

 

 

 

 

 

 

8

8611-006

Ground Terminal

X

X

X

X

9

3000-1017

6 Pin Connector

X

X

X

X

 

 

 

 

 

 

 

10

8201-126

Phase Monitor

 

X

X

X

11

8201-062

Alarm Relay

X

X

X

X

 

 

 

 

 

 

 

12

8551-004

Start Device (PTCR)

X

 

 

 

 

 

 

 

 

 

 

13

8201-088

Compressor Control Module

X

X

X

X

14

117Y333

Low Voltage Box

X

X

X

X

 

 

 

 

 

 

 

15

117Y340

Control Panel

X

X

X

X

16

8607-017

Terminal Block

X

X

X

X

NS

8615-067

Toggle Disconnect

 

 

X

X

NS

8615-045

Circuit Breaker 50A 3 Pole

 

X

 

 

NS

8615-041

Circuit Breaker 60A 2 Pole

X

 

 

 

NS

4095-165

Wiring Diagram

X

 

 

 

NS

4095-257

Wiring Diagram

 

X

 

 

NS

4095-358

Wiring Diagram

 

 

X

 

NS

4095-259

Wiring Diagram

 

 

 

X

Optional on these models.

Circuit breakers listed are for units without electric heat "0Z" models. See Heater Replacement Parts Manual for units with electric heat.

NS = Not shown

Manual

2110-1406B

Page

10 of 11

BLOWER ASSEMBLY

Dwg No.

Part Number

Description

900-320 900-321 900-185 900-186

1

5152-011

10 Inch Wheel (CW)

 

 

X

X

1

5152-057

9 Inch Wheel (CW)

X

X

 

 

2

5152-012

10 Inch Wheel (CW)

 

 

X

X

2

5152-058

9 Inch Wheel (CW)

X

X

 

 

3

8105-061

Blower Motor (230/208)

X

 

 

 

3

8105-062

Blower Motor (460)

 

X

 

 

3

8106-046

Blower Motor (230/208)

 

 

X

 

3

8106-025

Blower Motor (460)

 

 

 

X

4

8552-091

Capacitor

X

X

 

 

4

8552-005

Capacitor

 

 

X

X

5

8200-040

Motor Mount

X

X

X

X

6

5451-011

Grommets

6

6

6

6

 

 

 

 

 

 

 

7

105-881

Back Brace

X

X

X

X

 

 

 

 

 

 

 

8

105-880

Side Angle

4

4

4

4

9

103-389

Front Brace

X

X

X

X

 

 

 

 

 

 

 

10

151-101

Housing

2

2

2

2

11

144-166

Diffuser

2

2

2

2

 

 

 

 

 

 

 

Manual

2110-1406B

Page

11 of 11