Barco ULC-30A Installation And User Manual

ULC-30A

Installation and user manual

R5905866/01
31/01/2018

Barco NV
President Kennedypark 35, 8500 Kortrijk, Belgium
Phone: [phone]
Fax: [phone]
Support: www.barco.com/en/support
Visit us at the web: www.barco.com

Printed in Italy

Changes

Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war­ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.

This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.

The latest edition of Barco manuals can be dow nloaded from the Barco web site w

h

ttps://www.barco.com/en/signin.

ww.barco.com or from the secured B arco web site

Copyright ©

All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.

Federal Communications Commission (FCC Statement)

This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.
These limits a re designed to provide reasonable protection against harmful interference when the equipm ent is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may c ause harmful interference to radio communications. Oper ation of this equipment in a residential area may
cause harmful interference, in which case the user will be responsible for correcting any interference at his own expense

Changes or modifications not expressly approved by the party responsible for c ompliance could void the user’s authority to operate the
equipment

EMC statements

EN55032/CISPR32 Class A MME (MultiMedia Equipment)

Warning : This equipment is compliant with Class A of CISPR 32. In a residential environment this equipment may cause radio interfer-

ence.

Class A ITE (Information Technology Equipment)

Warning : This is a class A produc t. In a domestic env ironment this product may cause radio interference in which case the user may be

required to take adequate measures.

Guarantee and Compensation

Barco provides a guarantee relating to p erfect manufacturing as part of the legally stipulated terms of guarantee. On receipt, the pu rchaser
must immediately inspect all delivered goods for damage inc urred during transport, as well as for material and manufacturing faults Barco
must be informed immediately in writing of any complaints.

The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning,
at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault o r provide a replacement
at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a
reduction in the purchase pr ice or cancellation of the contract. All other claims, in particular th ose relating to compensation for direct or
indirect damage, and also damage attributed to the operation of software as well as to other services provided by Barco, being a component
of the system or independent service, will b e deemed invalid provided the damage is not proven to be attributed to the absence of properties
guaranteed in writing or due to the intent or gross negligence or part of Barco.

If the purchaser or a third party carries out modifications or repairs o n goods delivered by Barco, or if the goods are handled incorrectly,
in particular if the systems are operated incorrectly or if, after the transfer of risks, the goods a re subject to influences not agreed upon in
the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are sy stem failures
which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as well as normal
maintenance are not subject to the guarantee provided by Barco either.

The environmental conditions as well as the servicing and maintenance regulations specified in this manual m ust be complied with by the
customer.

Trademarks

Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders.
All brand and product names mentioned in this manual serve as commen ts or examples and are not to be understood as advertising for
the products or their manufac

turers.

Table of contents

TABLE OF CONTENTS

1. Introduction ... ................ ................ ................ ................ ................ .................. .... 3

1.1 General information .................................................................................................................. 3

1.2 Identification details .................................................................................................................. 3

1.3 Notices................................................................................................................................ 4

2. Safety................................................................................................................. 5

2.1 General considerations............................................................................................................... 5

2.2 Important safety instructions ......................................................................................................... 6

2.3 Product safety labels ................................................................................................................. 8

3. General........... ................ ................ ................ ................ .................. ................ .11

3.1 General description. ................................................................................................................. 11

3.2 Covers ...............................................................................................................................12

4. Getting started.... ................ .................. ................ ................ ................ ............... 13

4.1 Installation requirements . . .......................................................................................................... 13

4.2 Installation area......................................................................................................................13

4.3 Unpacking . . .........................................................................................................................14

4.4 Initial inspection......................................................................................................................16

5. Physical installation ..............................................................................................17

5.1 Positioning the ULC-30A............................................................................................................ 17

5.2 Installation of the Secondary cooling unit ( the DMD Cooling Expansion Module) . .. ............................................. 18

5.2.1 Installation process of the secondary cooling unit expansion module ...................................................... 18

5.2.2 Installation process ...........................................................................................................18

5.2.3 Preparing the installation of the expansion module.......................................................................... 19

5.2.4 Removal of the fan unit....................................................................................................... 19

5.2.5 Assembly of the secondary coolingunit...................................................................................... 20

5.2.6 Installation ofthe fan unit .....................................................................................................24

5.3 Electrical connection ................................................................................................................ 25

5.4 Address setting ...................................................................................................................... 27

5.5 Mounting the fixed covers...........................................................................................................28

5.6 Connection of signal transmission cables . . ........................................................................................ 28

5.7 Stick the hosing connection stickers ................................................................................................ 29

5.8 Connecting the hoses with projector and chillers................................................................................... 30

6. Starting up..........................................................................................................31

6.1 Controls and s ignal lights. . .......................................................................................................... 31

6.2 Starting up ...........................................................................................................................31

6.3 End of work stop..................................................................................................................... 31

7. Preventive maintenance .........................................................................................33

7.1 Monthly maintenance................................................................................................................ 33

7.2 Yearly maintenance..................................................................................................................33

7.3 3 yearly ma intenance................................................................................................................ 33

7.4 30000 hours m aintenance . .......................................................................................................... 33

8. Maintenance....................... ................ ................ ................ ................ ................ .35

8.1 Cleaning the air filter ................................................................................................................ 35

8.2 Cleaning the ULC-30A .............................................................................................................. 36

9. Basic replacements...............................................................................................37

9.1 Replacing the filter...................................................................................................................37

9.2 Replacing the fuse................................................................................................................... 38

10. Specifications......................................................................................................41

10.1 Specifications........................................................................................................................41

10.2 Dimensions .......................................................................................................................... 42

10.3 Technical Regulations ...............................................................................................................42

11. Environmental information ......................................................................................43

11.1 Disposal information................................................................................................................. 43

11.2 China RoHS compliance ............................................................................................................43

11.3 Turkey RoHS compliance ...........................................................................................................44

11.4 Hazards.............................................................................................................................. 44

11.5 Production address ..................................................................................................................44

11.6 Contactinformation..................................................................................................................45

Index..................... ................ .................. ................ ................ ................ ............... 47

R5905866 ULC-30A 31/01/2018 1

Table of contents

2 R5905866 ULC-30A 31/01/2018

1. Introduction

1. INTRODUCTION

Overview

• General information

• Identification details

• Notices

1.1 General information

User recommendations

The instructions contained in this manual are intended for both trained personnel and expe rt operators who are authorized to handle,
install and dismantle the machine. Information intended for expert operators is provided in the attached documents.

Users are not allowed to perform the operations specified in the attached documents, whereas expert operators are authorized to
perform all operations described in the manual.

Aim of the manual

This manual, written by the manufacturer, provides operating instructions and criteria for proper installation, operation and mainte­nance of the machine (trade nam e specified on the cover).

This manual is an integral part of the equipment and mus t be kept for future reference and made available to expert operators, for
the entire working life of the machine.

The information contained herein is originally supplied by the manufacturer in English but may be translated into other languages to
meet legal and or trade requirements. If the manual is lost or damaged or if it becomes unreadable, a copy may be obtained from
the manufacturer, by specifying the m odel and serial number of the eq
on this manual to the new o wner.

uipment. If the machine is sold, the seller is required to pass

1.2 Identification details

Overview

A

COOLTECH s.r.l.
Via Prampolini 30

Formigine ITALY

MODEL
COOLTECH ART.
BARCO PART NUMBER
SERIAL NUMBER
MANUFACT. DATE
REFRIGERANT TYPE R410A,
COOLING LIQUID

UNIT WEIGHT [kg]
DESIGN PRESS. [Bar]
MAX INLET WATER PRESS. [Bar]
MAX PRIMARY OUTLET W ATER PRESS.[Bar]
MAX SEC. OUTLET W ATER PRESS.[Bar]
INLET PRIMARY WATER TEMP.[°C]
INLET SEC. WATER TEMP.[° C]

Image 1-1

BC

MADE IN ITALY

VER

D

E

F

QUANTITY [kg] 2.25

G

IH

J

K

L

M

A Manufacturer’s details M Pressures [bar] and temperatures [°C] of each circuit

B Machine model N RCM mark Australia

Machine version

C

D

Article code Manufacturer

N

OP Q

VOLTAGE (±10%) [V]
PHASE
NO. OF W IRES

CURRENT [A]
FREQUENCY [Hz]

MAX CURR. RATING
OF OVERCURR. PROTECT. [A]
MIN. CIRCUIT AMPACITY [A]
COMPRESSOR

CONDENSER FAN MOTOR

MAIN PUMP MOTOR
DMD PUMP MOTOR (opt.)

O WEEE m arking concerning disposal of electronic equipment

P

S

T

U

R

V

W

CE marking of conformity

E Article number Barco Q UL marking

F Serial number R Mains voltage and electric

G manufacturing date S Electrical protection da

R5905866 ULC-30A 31/01/2018

al data

ta

3

1. Introduction

H

Type of refrigerant

I

Quantity of refrigerant

J

Coolant Product number + type

K Unit weight [kg] W DMD pump motor data

L

Working pressure of refrigerant circuit [bar]

T

Compressor data

U

Motor fan data

V Main pump motor data

1.3 Notices

Technical assistance

Requests for technical assistance (for faults or failures) must be addressed directly to a Barco

upport.

When requesting technical assistance the data shown on the identification plate and the type of failure must be reported.

Disclaimer notice

The manufacturer cannot be held responsible fo r the following:

• machine misuse;

• unauthorized modifications and/or repairs;

• missing or inadequate m aintenance;

• use of non-original spare parts or p arts not designed specifically for the model concerned.

Annexed documentation

The listed documentation is given to the owner together with this manual.

• EC declaration of c onformity.

service center via w

ww.barco.com/es-

Warranty

The warranty clauses are specified in the sales contract valid at the time of purchase of the machine.

Terminology

Owner: legal person who purchases the machine or the machines and intends to use it for the foreseen purposes.

User: person w ith the ability to operate the machine.

Expert operator: authorized person who possesses the qualifications, the skills and the knowledge required for operating, installing

and maintaining the machine.

4

R5905866 ULC-30A 31/01/2018

2. SAFETY

About this chapter

Read this chapter attentively. It contains important information to prevent personal injury while installing and using your chiller. Fur­thermore, it includes several cautions to prevent damage to your chiller. Ensure that you understand and follow all safety guidelines,
safety instructions and warnings mentioned in this chapter before installing and using the chiller. After this chapter, additional “warn­ings” and “ cautions” are given depending on the procedure. Read and follow these “warnings” and “cau tions” as well.

Clarification of the term “chiller” used in this document

When referring in this document to the term “chiller” means that the content is applicable for following Barco products:

• U LC-30A

Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated t erms of guaran­tee. Observing the specification mentioned in this chapter is critical for chiller performan ce. Neglecting this
can result in loss of warranty.

Overview

• General considerations

• Important safety instructions

• Product safety labels

2. Safety

2.1 General considerations

General safety instructions

• Before operating this equipm ent please read this manual thoroughly and retain it for future reference.

• Installation and preliminary adjustments should be performed by qualified Barco personnel or by authorized Barco service deal­ers.

• All warnings on the projector and in the documentation manuals shou

• All instructions for operating and use of this equipment must be followed precisely.

• All local installation codes should be adhered to.

• Never push objec ts of any kind into the mac hine through cabinet slots as they may touch dangerous voltage points or short
circuit parts that could result in a risk of fire or electrical shock.

• Do not allow anything to rest on the power cord. Do not locate this machine where persons will walk on the cord.

• Do not operate the ULC-30A with a damaged cord or if it has been dropped or damaged - until it has been examined and
approved for operation by a qualified service technician.

• If an extension cord is necessary, a cord with a current rating at least equal to that of the ULC-30A should be used. A cord
rated for less amperage than the ULC-30A may overheat.

• Maintenance schedule operations must be carried out at the set intervals and in the manner foreseen by the manufacturer.
All maintenance interventions and replacem ents that require specific technical skills and abilities must b e carried out only by
qualified and authorized personnel.

• Dispose of all packing materials according to their composition in compliance with the local laws in force.

Permitted use

The ULC-30A is designed and m anufactured for the purpose of cooling video p rojectors with a laser light source.

The ULC -30A must be used in conformity with its technical specifications and must n ot be tampered with or used for purposes other
than its intended use.

Any other use than that specified, or not included or inferable from this manual, should be considered mish andling and therefore not
permitted.

ld be adhered to.

Improper and unauthorized uses

It is forbidden to use coolants with characteristics different from those specified by the manufacturer.

It is forbidden to operate the ULC-30A without the fixed covers properly in place.

It is forbidden to use the ULC-30A in a potentially flammable or explosive atmosphere.

R5905866 ULC-30A 31/01/2018 5

2. Safety

Residual risks

Risk of crushing: when moving the ULC-30A, incorrect manoeuvres or improper handling of the load may pose a risk of injury to

the operators involved.

Risk of electric shock: maintenance operations or replacement of components may inv olve a risk of electric shoc k due to accidental
contact with live electrical components.

Users definition

Throughout this ma nual, the terms SERVICE PERSONNEL and TRAINED PROJECTIONIST refers to persons having
technical training and experience necessary to be knowledgeable of potential hazards to which they are exposed (including, but not
limited to HIGH VOLTAGE ELECTRIC and ELECTRONIC CIRCUITRY and HIGH BRIGHTNESS PROJECTORS) in performing a
task, and of measures to minimize the potential risk to themselves or other persons. The term USER an
any person other than SERVICE PERSONNEL or TRAINED PROJECTIONISTS, AUTHORIZED to operate professional projection
systems.

The TRAINED PRO JE CT IONISTS may only perform the maintenance task d escribed in the User & Installation manual. All other
maintenance tasks and service tasks must be performed by qualified SERVICE PERSONNEL.

The DLP Cinema Systems are intended "FOR PROFESSIONAL USE ONLY" by A U THO RIZE D PERSONNEL familiar with potential
hazards associated with high voltage, high intensity light beams generated by lasers. Only qualified SERVICE PERS ONNE L and
TRAINED PROJECTIONISTS, knowledgeable of such risks, are allowed to perform service functions ins ide the product enclosure.

d OPERATOR refers to

Owner’s record

The part number and serial number are printed on a label which is stuck on the respective part. Record these numbers in the spaces
provided below. Refer to them whenever you call upon your Barco dealer regarding this product.

Product article number

appropriate

Product serial number

Dealer

2.2 Important safety instructions

To prevent fire hazard

• Do not place flammable or combustible mater

• Slots and openings in this equipment are provided for ventilation. To ensure reliable operation of both the chiller and the pro­jector it is connected to; as well as to protect both from overheating, these openings must not be blocked or covered. The
openings should never b e blocked by placing the chiller too close to walls, or other similar surface. This chiller should never
be placed near or over a radiator or heat register. This chiller should not be placed in a built-in installation or enclosure unless
proper ventilation is provided.

• Projection rooms must be well ventilated or cooled in order to avoid build up of heat. It is necessary to vent hot exhaust air from
this chiller and the projector it is connected to the outside of the building.

• Let the chiller cool completely before storing. Remove the power cord from the chiller when storing.

To prevent personal injury

• To prevent injury and physical damage, always read this manual and all labels on the system before powering the chiller.

• Do not underestimate the weight of the chiller. The chiller weights ± 240 kg (±529 pounds). To prevent personal injury a hoisting
tool should be u s ed to lift the chiller.

• To prevent injury, ensure that the cooling system, hoses and all cover plates are correctly installed. See installation procedures.

• Before attempting to remove any of the covers, disconnect the chiller po wer cable from the mains electricity for removal of all
power from the projector.

• When required to remove all power from the chiller (e.g. during service), always disconnect the power from the chiller mains
terminals and UPS INLET connector. Use the disconnect device in the building installation to disconnect the power to the chiller
mains terminals, and unplug the power cord at the UPS INLET connector if the UPS INLET is separately powered.

• Do not place this equipment on an unstable cart, stand, or table. The product may fall, causing serious damage to it and
possible injury to the user.

• If the unit is s hut down, lock the power switch with a padlock to avoid unauthorized startup.

• All operators shall have received adequate training a nd be aware of the potential hazards.

• Strictly minimize the number of people who have access to the unit.

• Position the hoses of the cooling system so that they will not be tripped over, pulled, or contact hot surfaces.

ials near the chiller!

6

R5905866 ULC-30A 31/01/2018

2. Safety

On servicing

• Do not attempt to service this product yourself, as opening or removing covers may expose you to dangerous voltage potentials
and risk of electric shock.

• Refer all servicing to qualified s ervice personnel.

• Attempts to alter the factory-set internal controls or to change other control settings not specially discussed in this manual can
lead to permanent damage to the projector and cancellation of the warranty.

• Remove all power from the chiller and refer servicing to qualified service technicians under the following conditions:

- When the power cord or plug is damaged or frayed.

- If liquid has been spilled into the equipment.

- If the product has been exposed to rain, water or other liquids.

- If the product does not operate normally when the operating instructions are followed. Adjust only those controls that are

covered by the operating instructions since improper adjustment of the other controls may result in damage and will often
require extensive work by a qualified technician to restore the product to normal operation.

- If the product has been dropped or the cabinet has been damaged.

- If the product exhibits a distinct change in performance, indicating a need for service.

• Replacement pa rts: When replacement parts are r equired, be sure the service technician has used original B arco replacement
parts or authorized replacement parts which have the same characteristics as the Barco original part. Unauthorized substitu­tions may result in degraded performance and reliability, fire, electric shock or other hazards. Unauthorized substitutions may
void warranty.

• Safety check: Upon completion of any service or repairs to this projector, ask the service technician to perform safety checks
to determine that the product is in proper operating condition.

To prevent projector damage

•Theairfilters of the chiller must be cleaned or replaced on a regular basis. Cleanin
monthly-minimum. Neglecting this could result in disrupting the air flow inside the projector, c ausing overheating. Overheating
may lead to the projector shutting down d uring operation.

• The chiller must always be installed in a manne r which ensures free flow of air into its air inlets.

• In order to ensure that correct airflow is maintained, and that the chiller complies with Electromagnetic C om patibility (EMC) and
safety requirements, it should always be operated with all of it’s covers in plac e.

• Slots and openings in the cabinet are provided for ventilation. To ensure reliable op eration of the product and to protect it from
overheating, these openings must not be blocked or covered. The openings should never be blocked by placing the product
on a bed, sofa, rug, or other similar surface. This product should never be placed near or over a radiator or heat register. T he
device should not be placed in a built-in installation or enclosure unless proper ventilation is provided.

• Ensure that nothing can be spilled on, or dropped inside the chiller. If this does happen, switch off and remo ve all power from
the chiller. Do not operate the chiller again until it has been check ed by qualified service personnel.

• Do not block the chiller cooling fan or free a ir movement around the projector. Loose papers or other objects may not be near er
to the projector than 10 cm (4") on any side.

• Save the original s hipping carton and packing material. They will come in handy if you ever have to ship your equipment. For
maximum protection, repack your set as it was originally packed at the factory.

• Disconnect the power to the chiller m ains terminals before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a
damp cloth for cleaning. Never use strong solvents, such as thinner or benzine or abrasive cleaners, since these will damage
the cabinet. S tubborn stains may be removed with a cloth lightly dam pened with mild detergent solution.

• Take into ac count the rated max imum ambient temperature an d humidity of both the chiller and the projector it is connected to.
Always respect the most strict value of all co nnected devices.

g the booth o r installation area would be

Handling and transportation

• The staff assigned to handling the load must have the required ability and experience and must be skilled in the use of the lifting
means adopted.

• Use lifting equipment of a capacity suitable to lift and move the load.

• The person authorized to handle the appliance will have to take the app ropriate measures to guarantee his/her own safety and
the safety of those directly involved. Place the package on a s teady surface.

• When stacking packages, the specified limits should be obse rved to avoid sudden movements.

• Upon reception, each package must be inspected to v erify the integrity and the exact quantity of its contents; in case of dam aged
or missing items, contact the importer or the manufacturer directly to discuss the procedure to be adopted.

Safety Data Sheets for Hazardous Chemicals

For safe handling information on c hemical products, consult the Safety Da ta Sheet (SDS). SDSs are available upon request via
[e-mail].

R5905866 ULC-30A 31/01/2018

7

2. Safety

2.3 Product safety labels

Safety labels and icons

Label image Label description

ISO W012: International Electric Haz ard sym b ol

ISO W017: International Hot Surface hazard symbol

ISO W001: International General Warning hazard symbol

ISO M002: Read Installation Manual.

!!

HOT PARTS

SURFACE CHAUDE

MOVING PARTS
PIÈCES MOBILES

WARNING - AVERTISSEMENT

UNINSULATED LIVE PARTS

PIÈCES NUES SOUS TENSION

DO NOT OPERATE WITH COVER REMOVED. RISK OF ELECTRIC

SHOCK. DISCONNECT POWER BEFORE SERVICING THE UNIT

NES PAS FAIRE FONCTIONNER L’APPAREIL SANS COUVERCLES.

RISQUE DE CHOC ÉLECTRIQUE. DÉCONNECTER AVANT D’INTERVENIR

SEE INSTALLATION INSTRUCTIONS BEFORE CONNECTING THE SUPPLY

VOIR LA NOTICE D’INSTALLATION AVANT DE RACCORDER AU RÉSEAU

U

1

V

1

W

1

N
L3
L2
L1

PE

W

2

U

2

V

2

230 / 400V
3W+N+PE
16A
50-60 Hz

1

1
1

U

V
W

N
L3
L2
L1
PE

W

2

U

2

V

2

208V
3W+PE
16A
50-60 Hz

1

1
1

U

V
W

N
L3
L2
L1
PE

W

2

U

2

V

2

230V
1W+N+PE
22A
50-60 Hz

USE COPPER CONDUCTORS ONLY

UTILISER SEULEMENT DES

CONDUCTEURS EN CUIVRE

WARNING — AVERTISSEMENT

MOVING PARTS — UNINSULATED PARTS — HOT PARTS

PIÈCES MOBILES — PIÈCES NUES SOUS TENSION —
SURFACE CHAUDE

DO NOT OPERATE WITH COVER REMOVED. RISK OF
ELECTRICK SH OC K. DISCONNECT POWER BEFO RE
SERVICING THE UNIT

NES PAS FAIRE FON C TIO NNER L’APPAREIL SANS
COUVERCLES. RISQUE DE CHOC ÉLECTRIQUE.
DÉCONNECTER AVANT D’INTERVENIR.

SEE INSTALLATION INSTRUCTIONS BEFORE
CONNECTING THE SUPPLY.

VOIR LA NOTICE D’INSTALLATION AVANT DE
RACCORDER AU RÉSEAU.

USE COPPER CONDUCTORS ONLY.

UTILISER SEULEMENT DES CONDUCTEUR S EN CUIVRE.

Location of the safety labels

The following safety related symbols can be found on the ou ter covers:

• General warning label (4 pieces)

• Read manual label

• Electric Hazard label

8

R5905866 ULC-30A 31/01/2018

!!

Image 2-1

The following labels can be found once the covers are removed:

• Electric Hazard label (4 pieces)

• Hot Surface label

• General warning label

• Power supply label

2. Safety

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Image 2-2

R5905866 ULC-30A 31/01/2018 9

2. Safety

10 R5905866 ULC-30A 31/01/2018

3. GENERAL

Overview

• General description

•Covers

3.1 General description

Usage

The ULC-30A is designed and manufactured for the purpose of cooling the lasers and DMD of the laser projector. Cooling is e stab­lished by means of a liquid solution made of glycol and demineralized water.

A circulation pump forces the coolant to circulate ins ide a closed circuit where it acquires the h
cooled. The radiator dissipates the heat acq uired by the coolant by means of ambient temperature air generated by a fan.

The ULC-30A can be used either separately or coupled with another chiller of the same type. Two ULC-30A un its are connected by
means of a serial connection.

The ULC-30A is controlled by the projector by means of a serial connection.

Main parts

eat generated by the equipment being

3. General

D F

Image 3-1

A Main pump unit
B Pressurization unit
C Refrigeration unit
D

Cooling fan unit

E

Secondary cooling unit
F Electronic equipment unit
G Coolant tank

E

CGAB

R5905866 ULC-30A 31/01/2018

11

3. General

3.2 Covers

WARNING: Always install all covers before using the chiller.

About the covers

Safety covers can be removed by a 3 mm hex s crewdriver. It is advised to use an electric screwdriver due to the high am ount of
screws each cover is attached with.

A

Image 3-2

A

Fixed covers to prevent unwanted ac cess to ULC-30A parts and electric components.

AAAA

12

R5905866 ULC-30A 31/01/2018

4. Getting started

4. GETTING STARTED

About this chapter

Read this chapter before installing your ULC-30A chiller. It contains important information concerning installation requirements for
the chiller, such as minimum and maximum allowed ambient temperature, humidity conditions, required safety area aroun d the
installed projector, required power net, etc.

Furthermore, careful consideration of things such as image size, ambient light level, projector placement and type of screen to use
are critical to the optimum use of the projection system.

Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guar­antee. Observing the specification mentioned in this chapter is critical for projector performance. Neglecting
this can result in loss of warranty.

Overview

• Installation requirements

• Installation area

• Unpacking

• Initial inspection

4.1 Installation requirements

CAUTION: The f ollowing are the environme ntal conditions of the ULC-30A chiller as one singular device.

While the chiller is connected to a projector with more strict environmental conditions, those conditions will
apply to the entire installation setup (projector, h oses an d ch iller).

Neglecting to do so will cause damage to the projector connected to the chiller.

Environment conditions

Table below summarizes the physical environment in which the ULC-30A chiller (by itself) may be safely operated or stored.

Environment

Ambient Temperature

Air cleanliness Clean office environment (equivalent with cleanroom

Humidity

Altitude

While the operating temperature may go up to 40°C for a chiller by itself; while it is connected to a projector
with harsher envir onmental conditions

Operating Non-Operating

Chiller alone: 5°C to 40°C, or the operating
temperature of the projector connected with the
Chiller.

standard ISO 14644-1 ISO Class 9)

5% to 85% RH Non-condensed 5% to 95% RH Non-Condensed

-60 (-197Ft) to 3000m (9843Ft) Automatic decrease
of brightness pos sible for altitudes above 1000m.

-15°C (5°F) to 60°C (140°F)

n.a.

-60 (-197Ft) to 10000m (32810Ft)

Let the chiller acclimatize after unpacking.

4.2 Installation area

Perimeter space

The installation area must be level with an adequate load coefficient and prearranged for the installation of electrical wiring.

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13

4. Getting started

The area must be adequately ventilated and illuminated, in accordance with the relevant workplace health and safety regulations.

Make sure to leave enough space around the installation area so that interventions can be carried out under s afe conditions.

The figure shows the minimum perimeter space for each foreseen configuration.

1000

Image 4-1

A Minimum perimeter space with units placed side by side.

B Minimum perimeter space for units placed one on top of the other or for single units.

50

A B

1000

1000 1000

4.3 Unpacking

1000 1000

1000

1000

Packing description

Upon delivery, the chiller is pac ked into a wooden box inside a cardboard box. The wooden box is placed upon a wooden pallet
and secured with banding and fastening clips. Furthermore, to pro vide protection during transportation, the chiller is surrounded by
foam.

Once the chiller has arrived at the installation site, it needs to be removed from its carton box and pallet in a safe manner without
damaging the projector.

Components such as the DMD module, flexible hoses, etc., are packed inside apposite cardboard boxes.

The following figure illustrates the most com
to the packages.

1000

800

1200

mon package type, the maximum dimensions, warning symbols and information affixed

A

B

C

D

E

Image 4-2

14 R5905866 ULC-30A 31/01/2018

1

4. Getting started

A This symbol means the packed machine must be stored in a dry place: its contents may be damaged by dampness.

B This symbol means the packed machine m ust be kept upr ight.

C This symbol means the packed machine must be handled with care: its contents are fragile.

D

This symbol indicates that the package m ust be kept away from direct sunlight and heat sources to avoid exposing its

content to excessively high temperatures.
E

This symbol indicates the maximum number of packages that can be stacked.

Packing lifting mode

Image 4-3

How to unpack

It is advisable to unpack the m achine n ear the installation area to facilitate assembly. Proceed as follows:

1. Remove the cardboard packaging.

2. U nscrew the screws of the wooden box.

3. R emov e the cover.

4. L ift the side walls of the package

5. R emov e the ULC-30A from the package.

The packaging m aterial (wood, propylene, etc.) can be kept for future use or properly disposed of according
to local regulations.

Storage

If the machine is not going to be used for an extended period, it should be stored (possibly without unpacking it, or at least adequately
protected) in a sheltered place protected from atmospheric agents at a temperature between - 20 and + 60 °C.

Avoid storing the machine in plac

es where weather conditions c ould prejudice its good working order.

R5905866 ULC-30A 31/01/2018

15

4. Getting started

4.4 Initial inspection

General

Before shipment, the chiller was inspected and found to be free of mechanical and electrical defects. As soon as the chiller is
unpacked, inspect for any damage that may have occurred in transit. Save all packing material until the inspection is completed. If
damage is found, file claim with carrier immediately. The Barco Sales and Se rvice office should be notified as soon as possible.

The packag ing of the chiller is provided with a shock-watch label. If this shock-watch label was triggered (red
colored at arrival) during transport may indicate rough handling by the transport company. In this
instructions mentioned on the label, should be followed, which are: adding a note on the “bill of lading” and
informing the transport com pan y and the Barco sales and service office as soon as possible.

Image 4 - 4

case, the

Box content

• Chiller.

• User and installation manual (this document).

• Safety manual.

Mechanical check

This check should confirm that there are no broken knobs or connectors, that the cabinet and panel surfaces are free of dents and
scratches. The Barco Sales and Service office should be notified as soon as possible if this is not the case.

16

R5905866 ULC-30A 31/01/2018

5. PHYSICAL INSTALLATION

This chapter is intended for trained personnel, expert operators only. Do not install the ULC-30A when you
are not one tra i ned for it.

Overview

• Positioning the ULC-30A

• Installation of the Secondary cooling unit (the DMD Cooling Expansion Module)

• Electrical connection

• Address setting

• Mounting the fi xed covers

• Connection of signal transmission cables

• Stick the hosing conne ction stickers

• Connecting the hoses with projector and chillers

5.1 Positioning the ULC-30A

5. Physical installation

CAUTION: The su pports (B) and screw s (C) are delivered in the Chiller accessory pack. Install these before

mounting the top unit onto the bottom unit.

How to position

1. A djust the feet to level the ULC-30A (A).

± 2°

± 2°

± 2°

B

C

AAA

Image 5-1

2. If placed on each other, adjus t the feet o f the upper ULC-30A to level (A).

3. P ut the su pports (B) into place and tighten the screws (C) to join the units.

R5905866 ULC-30A 31/01/2018

17

5. Physical installation

5.2 Installation of the Secondary co oling unit (the DMD Cooling Expansion Module)

Overview

• Installation process of the secondary cooling unit expansion module

• Installation process

• Preparing the installation of the expansion module

• Removal of the fan unit

• Assembly of the s econdary cooling unit

• Installation of the fan unit

5.2.1 Installation process of the secondary cooling unit expansion module

When to install the expansion module?

The default cooling circuit of the Chiller only functions to provide cooling for the laser circuits (R/G/B). However, the DMDs in the
projector require cooling as well. For this reason, one of the chillers used needs the secondary cooling unit expansion module
installed to make this possible. But since all chillers are shipped as identical units, this modu le MUST be installed on-site.

In a pr ojector setup with two chillers, install the expansion module in the Chiller designated to cool the Red & Blue laser cooling
circuit.

In a projector setup with one chiller, that one chiller must have the expansion module installed.

About the expansion module

The valve coupling of this expansion unit is of the same type and size as the standard installed cou pling on the chiller. However,
the hoses of the D M D cooling which hav e to be connect with the coupling of this expansion module has a smaller diameter than the
hoses for the Red, G reen and Blue laser cooling.

Image 5-2

5.2.2 Installation process

How to install the expansion module

1. P repare the installation. Se e "Preparing the installation of the expansion module", page 19.

2. Remove the fan unit. See "Removal of the fan unit", page 19.

3. M ount the secondary cooling unit expansion module. See "Assembly of the secondary co oling unit", page 20.

4. Install the fan unit. See "Installation of the fan unit", page 24.

5. Install the covers again.

18

R5905866 ULC-30A 31/01/2018

5.2.3 Preparing the installation of the expansion module

Necessary tools

• Allenwrench4mm

• Electric screwdriver (to remove front and back cover)

How to prepare the Chiller for installation of the expansion module

1. L oosen the screws (A and C) to remove the front and back cover (B and D).

5. Physical installation

B

A

Image 5-3

2. Remove the three hex screws on the chiller fram e.

D

C

Image 5-4

5.2.4 Removal of the fan unit

This procedure assumes the rear cover has been removed. For more info, see "Covers", page 12.

Necessary tools

Nut spanner 8 mm

How to remove the fan unit?

1. Unplug the cable connector.

R5905866 ULC-30A 31/01/2018

19

5. Physical installation

Image 5-5
Unplugging the cable connector

2. Remove the 6 screws (reference 1 image 5-6) using the nut spanner 8 m m .

1

1

1

1

Image 5-6
Removing the 6 screws

3. R emov e the fan unit.

1

1

Image 5-7
Removing the fan unit

5.2.5 Assembly of the seconda

Necessary tools

• Allenwrench4mm

• Cutting pliers

20

ry cooling unit

R5905866 ULC-30A 31/01/2018

Necessary parts

• Secondary cooling unit e xpansion unit

• Cable ties

How to mount the expansion module

1. Completely remove the packing material around the tubes of the expansion module.

2. S lide in the expansion module into the Chiller frame as illustrated.

Image 5-8
Installing expansion module

Note: Make sure the rear support of the expansion module is sliding in the de

3. Install the three screws on the front side of the expansion module (reference 1 image 5-9).

dicated groove of the chiller frame .

5. Physical installation

1

1

1

Image 5-9
Installing three screws

4. Install the two screws (reference 1 image 5-10) and washers (reference 2) on the backside of the expansion m odule.

R5905866 ULC-30A 31/01/2018

21

5. Physical installation

2

1

Image 5-10
Installing two screws

5. Connect the two hoses onto the expansion module.

2

1

Image 5-11
Connecting two hoses

6. Install the two insulation shells onto the expansion module hose couplers.

Image 5-12
Installing insulation shells

7. Install new cable ties.

22 R5905866 ULC-30A 31/01/2018

Image 5-13
Installing cable ties

8. P lug in the cable connector of the expansion module.

5. Physical installation

Image 5-14
Plugging in the cable connector

9. Connect the hose of the DMD send line onto the upper coupler of the pump.

G

Image 5-15
Connecting DMD send line

10.Connect hose “F” (chiller tank return line) onto the DMD return line.

R5905866 ULC-30A 31/01/2018

23

5. Physical installation

Image 5-16
Connecting hose “F”

11.Install the insulation cover as illustrated.

F

Image 5-17
Installing the insulation cover

5.2.6 Installation of the fan unit

Necessary tools

Nut spanner 8 mm

How to install the fan unit?

1. Install the fan un it.

Image 5-18
Installing the fan unit

2. Install the 6 screws (reference 1 image 5-19) using the nut spanner 8 mm.

24

R5905866 ULC-30A 31/01/2018

5. Physical installation

1

1

1

1

Image 5-19
Installing the 6 screws

3. P lug in the cable connector.

1

1

Image 5-20
Plugging in the cable connector

5.3 Electrical connection

Use the feed cables recommend ed by the m
absorption of the machine.

How to connect

1. Unscrew the screws (E).

anufacturer, making sure they are suitable for the maxim um power

R5905866 ULC-30A 31/01/2018

25

5. Physical installation

A1 A2 A3

B

G

F

D

E

Image 5-21

2. Remove the sma ll plate (D).

3. U nscrew the screws (F).

4. S lide out the suppor t (G).

5. S et up the terminal box according to voltage and power frequency (see w iring diagrams A1, A2, A3).

6. Connect the power feed cable to the terminal box (B) as indicated in the table “Terminal box and cable connection layout diagra m”.

7. Insert the support (G).

8. Tighten the screws (F).

9. P ut the small plate (D) in place.

10.Tighten the screws ( E).

N

L1

L2

L3

Terminal box and cable connection layout diagram

A1 350 - 400 V 3~ L1 - L2 - L3 - N - PE

A2 200 - 240 V 3~ L1 - L2 - L3 - PE Delta connection - 3 pole cable + ground

A3 200 - 240 V 1~ L1 - N - PE

A1 A2 A3

U1

V1

W1

N
L3
L2
L1

PE

Image 5-22

W2

230 / 400V
3W+N+PE
16A
50-60 Hz

U1

U2

V1

V2

W1

N
L3
L2
L1

PE

208V
3W+PE
16A
50-60 Hz

W2

U1

U2

V1

V2

W1

N
L3
L2
L1
PE

W2

U2

V2

230V
1W+N+PE
22A
50-60 Hz

Star connection - 4 pole cable + ground

CAUTION! Do not connect the neutral pole

Single-phase connection - 2 pole cable + ground

CAUTION: L1, L2, L3 and the N wire are all black wires. Be careful when connecting the wiring that you do

not switch the N wire with any of th e L wires.

26 R5905866 ULC-30A 31/01/2018

5. Physical installation

5.4 Address setting

WARNING: Sw itch off the power to the ULC-30A b efore opening the covers.

What should be done?

Depending the use of the UL C-30A, different straps should be mounted in order to have the projector communicate with the correct
chiller.

In a setup with two chillers:

• Chiller for Green lasers: Mount the green strap

• Chiller for Red & Blue lasers + DMD cooling channels: Mount the purple strap.

In a setup with one chiller: Mount the purple strap.

The yellow strap is not used for the moment and is reserved for future usage.

How to set the address

1. W ith the cover plate removed, turn out the 4 screws of the drawer.

Image 5-23
Loosen drawer screws

2. S lide out the dr awer.

Image 5-24
Slide drawer

3. M ount the correct strap.

R5905866 ULC-30A 31/01/2018

27

5. Physical installation

Image 5-25
Green strap

- Green strap: only for ULC-30A cooling the green lasers (chiller address: 1).

- Purple strap: only for ULC-30A cooling the red, blue lasers and the DMD cooling channels (chiller address: 2).

- Yellow strap: Reserved for future use (chiller address: 3).

- No strap used: reserved for future use (chiller address: 0).

Image 5-26
Purple strap

5.5 Mounting the fixed covers

How to mount

1. P ut the fixed cover (D) back in place.

B

A

Image 5-27
Yellow strap

D

C

Image 5-28
No strap

Image 5-29

2. Driveinthescrews(C).

3. P ut the fixed cover (B) back in place.

4. Drive in the scre ws (A).

5.6 Connection of signal transmission cables

CAUTION: Only use the RS485 cables provided by Barco. Do not use any other types of cables.

What has to be done?

Next to connecting the hoses, the communication port of the chillers must be connected with each other and with the connected
projector.

28

R5905866 ULC-30A 31/01/2018

5. Physical installation

Data transmiss ion between multiple units and towards the unit to be cooled is accomplished through a RS485 serial line. The
following RS485 cables are provided by Barco:

• One communication cable of 10 meter with SUBD Ma le/Female 1 5 pins plugs.

• One communication cable of 5 meter with SUBD Male/Female 15 pins plugs (only if two chillers are required).

Guide the long communication cable together with the hoses.

About the connection

Make the connections as indicated in the figure.

A

B

Image 5-30

5.7 Stick the h osing connection stickers

About the stickers

DMD

out

DMD

in

G

out

G
in

R/B
out

R/B

in

AB

Image 5-31

A: sticker to be stuck on the U LC-30A without DMD module.

B:stickertobestuckontheUL

C-30A with DMD module.

Where to stick

1. O n the ULC-30A without DMD m odule (2), stick sticker A.
On the ULC-30A with DMD module (1), stick sticker B.

R5905866 ULC-30A 31/01/2018 29

5. Physical installation

A

2

1

B

Image 5-32

5.8 Connecting the hoses with projector and chillers

What has to be done?

The cooling circuit of the chiller(s) has to be connected with the cooling circuit of the projector. For that hoses are needed. The
length of the hoses depend on the position of the c hillers in relation to the projector. The maximum length is 10 meter!

The method of connecting the projector with the chillers depends on the type of projector the chiller will be connected to. For proper
connection instructions with your projector, refer to the projector installation manual.

It is also advised to use the correct accessory kit to install the support frames before yo u connect the hoses
and use the hose shells after connecting the hoses. See the Accessory kit installation manual for more d etails.

General hoses IN/OUT connection scheme

The labels on t he projector and on the chillers indicate the three possible cooling circuits: (R/B, G and DMD) and the direction of the
liquid flow: OUT and IN. ’OUT’ means liquid flows out of the chiller or projector, ’IN’ means liquid flows into the chiller or projector.
Both sides of all hoses are also labeled.

Chiller without DMD cooling unit Chiller with DMD cooling unit Connected projector

DMD OUT

DMD IN

R/B OUT R/B IN

GOUT GIN

GIN GOUT

R/B IN R/B OUT

DMD IN

DMD OUT

CAUTION: Do not interchange the different cooling circuits with each other! Otherwise the system will fail.

30 R5905866 ULC-30A 31/01/2018

6. STARTING UP

This chapter is intended for operators of the ULC-30A.

Overview

• Controls and signal lights

•Startingup

• End of work stop

6.1 Controls and signal lights

Description

ULC-30A functions mu st be operated from the control unit, except for electrical starting, and are the responsibility of the owner.

6. Starting up

A

B

Image 6-1

A) Main disconnect switch: it is used for connecting and disconnecting the power supply to the ULC-30A.

B) Indicator lamp (white light): indicates that

the power supply to the ULC-30A is enabled.

6.2 S tarting up

How to start up

1. Turn the main disconnect switch to the “I” position to activate the main power supply.

2. T he indicator lamp (B) lights up.

3. To start up the machine, act on the control unit and follow the recommended procedure.

6.3 End of work stop

How to proceed

1. To stop the ULC-30A, act on the control

2. O nc e the stopping procedure is completed, turn the main disconnect switch to the “OFF ” position.

3. T he indicator lamp (B) will switch off.

unit and follow the recommended procedure.

WARNING: Stopping in emergency conditions

To stop the appliance in the event of imminent danger (emergency stop), turn the main disconnect switch (A)
to the “OFF” position.

R5905866 ULC-30A 31/01/2018 31

6. Starting up

32 R5905866 ULC-30A 31/01/2018

7. PREVENTIVE MAINTENANCE

This chapter is intended for trained personnel or expert operators.

Overview

• Monthly maintenance

• Yearly maintenance

• 3 yearly maintenance

• 30000 hours maintenance

7.1 Monthly maintenance

Overview

Description

Check/clean/replace air filter Check the air filter for dust and grease. C lean if necessary. If

Comments

not possible due to damage, replace with a new one.

7. Preventive maintenance

Required parts

Spare Chiller filter

7.2 Yearly maintenance

Overview

Description Comments Required parts

Check air extraction system Check booth air extraction system for adequate extraction

Check for InfoT’s Check if any Info-T have been released that ne ed an

Check runtime Check runtime to verify if any runtime-driven interventions are

Check for leaks Check for liquid leaks in the ULC-30A
Check insulation Check status of insulation

intervention on the ULC-30A.

required.

7.3 3 yearly maintenance

Overview

Description Comments Required parts

Flush cooling liquid Replace the cooling liquid of the system (± 30l)

ULC-30A draining and refill tool neede
Service SW, cable to connect laptop to chiller.

d. Includes refill tool,

Cooling liquid 5l

Too l i ng

7.4 30000 hours maintenance

Overview

Description

Replace Secondary cooling unit

R5905866 ULC-30A 31/01/2018 33

Comments

Replace together with Main Pump

Required parts

DCM-60A secondary
cooling unit

7. Preventive maintenance

Description

Replace Main Pump

Replace filter cap

Refrigeration unit Chiller refrigeration unit

Comments

ULC-30A draining and refill tool needed. Includes refill tool,
Service SW, cable to c onnect laptop to chiller.

Replace together with Secondary cooling unit
Replace together with main pump

Required parts

Draining and refill tool kit

Chiller filter cap

34 R5905866 ULC-30A 31/01/2018

8. Maintenance

8. MAINTENANCE

This chapter is intended for trained personnel or expert operators.

Safety advice for maintenance

For personal safety reasons, before conducting m ainte nance interventions, check that all safety devices are activated and warn the
people present in the workplace that such intervention is underway.

In particular, disconnect the power supply to the mach ine.

Allow the machine to cool down before carrying out any intervention to pr event scalds or burns.

Overview

• Cleaning the air filter

• Cleaning the ULC -30A

8.1 Cleaning the air filter

CAUTION: Do not wash the filter.

CAUTION: Only use non lubricated and dehumidified compressed air, free from pollutants.

CAUTION: Replace the filter, if damaged.

How to replace

1. Unscrew the screws (A).

A

B

Image 8-1

2. R emov e the fixed cover (B).

3. L ift the fasteners (C).

R5905866 ULC-30A 31/01/2018

35

8. Maintenance

D

D

C

C

E

Image 8-2

4. R emov e the filter (D).

5. B low the air in at the s pecified pressure (max 1 bar).

6. P lace the fi lter back on the inside of the cover. Lift the fasteners to insert the filter.

Caution: Pay attention to the airflow direction of the filter (E)

7. M ount the fixed cover and drive in the screws.

Max. 1 bar

8.2 Cleaning the ULC-30A

Overview

Clean external ULC-30A parts with neutral detergents and non - abrasive materials.

Do not use aggressive, flamm able or toxic detergents.

36

R5905866 ULC-30A 31/01/2018

9. Basic replacements

9. BASIC REPLACEMENTS

This chapter is intended for trained personnel or expert operators.

Safety advice in case of replacements

For personal safety reasons, before conducting m ainte nance interventions, check that all safety devices are activated and warn the
people present in the workplace that such intervention is underway.

In particular, disconnect the power supply to the mach ine.

Allow the machine to cool down before carrying out any intervention to pr event scalds or burns.

Replace worn or damaged par ts with original spare parts.

Overview

• Replacing the filter

• Replacing the fu se

9.1 Replacing the filter

How to replace

1. Unscrew the screws (A).

Image 9-1

2. R emov e the front cover (B).

3. L ift the fasteners (C).

A

B

R5905866 ULC-30A 31/01/2018

37

9. Basic replacements

C

C

D

D

E

Image 9-2

4. R emov e the filter (D).

5. Take a new filter and insert it at the back of the cover. Lift up the fasteners to mount the filter correctly.

Caution: Pay attention to the airflow direction of the filter (E)

6. M ount the cover and fixthescrews.

9.2 Replacing the fuse

CAUTION: Before replacing the fuse, remo ve the c ause of the prob lem.

WARNING: Rep lace the fuse only with a fuse with the same characteristics.

How to replace

1. D isconnect the ULC-30A from the power supply source.

2. Remove the front cover (B) by removing all the screws (A).

F1

F2 F4

F3

A

B

Image 9-3

3. Replace the interrupted fuse.

4. P ut the fixed cover back in place (

5. Driveinallthescrews(A).

38

B).

R5905866 ULC-30A 31/01/2018

Fuse technical data

9. Basic replacements

F1 F2 F3 F4

Image 9-4

Number Description Fuse type

F1

F2

F3

F4

F5

F6

F7

Bussmann LP-CC-15 Class CC fuse (low peak)

Bussmann LP-CC-15 Class CC fuse (low peak)

Bussmann LP-CC-8 Class CC fuse (low peak)

Bussmann LP-CC-8 Class CC fuse (low peak)

Bussmann S506-6.3-R Glass fuse 5x20

Bussmann S506-6.3-R Glass fuse 5x20

Bussmann S506-6.3-R Glass fuse 5x20

F5 F6 F7

Current rating

15 A

15 A

8A

8A

6.3 A

6.3 A

6.3 A

R5905866 ULC-30A 31/01/2018 39

9. Basic replacements

40 R5905866 ULC-30A 31/01/2018

10. SPECIFICATIONS

10.1 Specifications

Overview

Power voltage and electric current

Network frequency

Refrigerant type

Coolant (solution made from ethylene glycol and demineralized
water)

Coolant and refrigerant quantity

Maximum output pressure bar

Maximum output flow rate l/min

Maximum cooling power W 5000

Maximum thermal power dissipated into the ambient W 1000

Maximum water temperature (primary circuit) °C

Maximum water temperature (secondary circuit) °C

Minimum water temperature (primary circuit) °C

Minimum water temperature (secondary circuit) °C

Power cable

Weight kg 118

Vac

Vac 3~Υ 346 - 415V 3W+N+PE (±10%)

Vac

Hz 50 - 60

l30

mm² 4 mm² or AWG11

10. Specifications

1~ 200 - 240V (±10%)

22A max

15A max
3~Δ 200 - 240V 3W+PE (±10%)

16A max

R–410A

Antifreeze blue/demi (S1191)

30% glycol, 70% demineralized water

5

20

35

40

5

10

R5905866 ULC-30A 31/01/2018 41

10. Specifications

10.2 Dimensions

Overview

A

755 700

786

Image 10-1

10.3 Technical Regulations

Certificates

Image 10-2
CE mark

Image 10-3
RCM mark

Image 10-4

42 R5905866 ULC-30A 31/01/2018

11. ENVIRONMENTAL INFORMATION

Overview

• Disposal information

• China RoHS c ompliance

• Turkey RoHS compliance

• Hazards

• Pr oduction address

• Contact information

11.1 Disposal information

Disposal Information

Waste Electrical and Electronic Equipment

11. Environmental information

This symbol on the product indicates that, under the European Directive 2012
electronic equipme nt, this product must not be disposed of with other municipal waste. Please dispose of your waste equipment by
handing it over to a designated collection point for the recycling of waste electrical and electronic equipment. To prevent possible
harm to the environment or human health from uncontrolled waste disposa
and recycle them responsibly to promote the sustainable reuse of material resources.

For more information about recycling of this product, please contact y our local city office or your municipal waste disposal s ervice.

For details, please visit the Barco website at: h

ttp://www.barco.com/en/AboutBarco/weee

l, please separate these items from other types of waste

/19/EU governing waste from electrical and

11.2 China RoHS compliance

中国大陆 RoHS (Chinese Mainland RoHS)

根据中国大陆《电器电子产品有害物质限制使用管理办 法》（也称为 中国大陆RoHS）， 以下部分列出了Barco产品中可能包含的有毒
和/或有害物质的名称和含量。中国大陆RoHS指令包含在中国信息产业部MCV标准：“电子信息产 品中有毒物质的限量要求”中。

According to the “Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Prod­ucts” (Also called R oHS of Chinese Mainland), the table below lists the names and contents of toxic and/or hazardous substances
that Barco’s product may c ontain. T he RoHS of Chinese Mainland is included in the MCV standard of the Ministry of Information
Industry of China, in the section “Limit Requirements of toxic substances in E lectronic Information Products”.

零件项目 (名称)

Component Name

印制电路配件

Printed Circuit Assemblies

外接电( 线 )缆

External Cables

內部 线 路

Internal wiring

螺帽,螺钉(栓), 螺旋( 钉),垫 圈, 紧固件

Nuts, bolts, screws, washers, Fasteners

电源供应器

Power Supply Unit

风扇

Fan

有毒有害物质或元素

Hazardous Substances or Elements

铅

Pb

X

X

X

X

X

X

汞

Hg

O

OOOOO

OOOOO

OOOOO

OOOOO

OOOOO

镉

Cd

X

六价 铬

Cr6+

OOO

多溴联苯

PBB

多溴二苯醚

PBDE

R5905866 ULC-30A 31/01/2018 43

11. Environmental information

零件项目 (名称)

Component Name

塑胶外壳

Plastic Enclosure

本表格依据SJ/T 11364的规定编制

This table is prepared in accordance with the provisions of SJ/T 11364.

O: 表示该有毒有害物质在 该部件所有均质材料中的含量均在 GB/T 26572 标准规定的限量要求以下.

O: Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement in GB/T 265 72.

X: 表示该有毒有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 标准 规定的限量要求.

X: Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part
is above the limit requirement in GB/T 26572.

在中国大陆销售的相应电子信息产品（EIP）都 必须遵照中国大陆《电 子电气产品有害物质限制使用标识要
求》标准贴上 环保使用期限（EFUP）标签。Bar co产品所采用的EFUP标签（请参 阅实例，徽标 内部的编 号使用
于指定产品）基于中国大陆的《电子信息产品环保使用期限通则》标 准。

10

All Electronic Information Products (EIP) that are sold within Chinese Mainland must comply with the
“Marking for the restriction of the use of hazardous substances in electrical and electronic product” of
Chinese Mainland, marked with the Environmental Friendly Use Period (EFUP) logo. The number
inside the EFUP logo that Barco uses (please refer to the photo) is based on the “General guidelines of
environment-friendly use period of electronic information products” of Chinese Mainland.

有毒有害物质或元素

Hazardous Substances or Elements

铅

Pb

OOO O OO

汞

Hg

镉

Cd

六价 铬

Cr6+

多溴联苯

PBB

多溴二苯醚

PBDE

11.3 Turkey RoHS compliance

Turkey RoHS compliance

Türkiye Cumhuriyeti: AE EE Yönetmeliğine Uygundur.

[Republic of Turkey: In conformity with the WEEE Regulation]

11.4 Hazards

Safety notice S odium Carbonate (Na2CO3)

According to the Material Safety Data S heet (MSDS), Sodium Carbonate could cause the following hazards:

• Potential Acute Health Effects: Hazardous in case of skin contact (irritant), of eye contact (irritant), of ingestion, of inhalation

(lung irritant).

• Potential Chronic Health Effects: Slightly h

respiratory tract, skin, eyes. Repeated or prolonged exposure to the substance can produce target organ damage.

azardous in case of skin contact (sensitizer). The substance may be toxic to upp er

11.5 Production address

Factory

COOLTECH Srl

Via Prampolini 30, 41043 Formigine (MO) Italy

44

R5905866 ULC-30A 31/01/2018

11. Environmental information

11.6 Contact information

Barco contact information

Registered office address: President Kennedypark 35, 8500 Kortrijk, Belgium

Contact address: Beneluxpark 21, 8500 Kortrijk, Belgium

Importers contact information

To fi nd your local importer, contact B arco directly or one of Barco’s regional offices via the contact information given on Barco’s web
site, w

ww.barco.com.

R5905866 ULC-30A 31/01/2018

45

11. Environmental information

46 R5905866 ULC-30A 31/01/2018

INDEX

Index

A

Address setting 27
Air filter 35, 37

Cleaning 35
Replacement 37

B

Basic replacements 37

C

Cleaning 35–36

Air filter 35
ULC-30A 3 6

Connection 28

Signal transmission cable 28

Covers 12

D

Dimensions 42
Disclaimer notice 4
DMD Cooling Expansion Module 18

E

Electrical connection 25
Environmental information 43–44

Disposal 43
RoHS compliance 43–44

Turkey 44

F

Fan unit 19, 24

Installation 24
Removal 19

Fuse 38

Replacement 38

G

General 11
Getting started 13, 31

Controls 31
End of work stop 31
Signal lights 31
Starting up 31

Hose connections 29

Stickers 29
Installation area 13
Positioning 17
Secondary cooling unit 20

Assembly 20
Signal transmission cable 28

Connection 28

Installation area 13
Installation Preparation 19

Secondary cooling unit expansion module 19

Installation process 18

Secondary cooling unit expansion module 18

Installation requirements 13
Installing 24

Fan unit 24

Introduction 3–4

General 3
Identification 3
Notices 4

M

Main parts 11
Maintenance 33, 35–36

Air filter 35

Cleaning 35
Preventive 33

3 yearly 33

30000 hours 33

Monthly 33

Yearly 33
ULC-30A 36

Cleaning 36

Mechanical check 16

O

Owner’s record 6

P

Physical installation 17
Preventive maintenance 33

3 yearly 33
30000 hours 33
Monthly 33
Yearly 33

Product safety labels 8
Production 44

Address 44

H

Hazardous Chemicals 7
Hazards 44
Hoses 30

Install 30

I

Important safety instructions 6
Importer 45
Initial inspection 16
Install 30

Hoses 30

Installation 13, 17–18, 20, 25, 27–29

Address setting 27
Covers 2 8

Mount 28
DMD Cooling Expansion Module 18
Electrical connection 25

R5905866 ULC-30A 31/01/2018

R

Removing 19

Fan unit 19

Replacements 37–38

Air filter 37
Fuse 38

S

Safety 5–7

Fire hazard 6
General considerations 5
Handling and transportation 7
Hazardous Chemicals 7
Personal injury 6
Projector damage 7
Safety Data S heet (SDS) 7
Servicing 7

47

Index

Safety Data Sheet (SDS) 7
Secondary cooling unit 20

Assembly 20

Secondary Cooling Unit 18

Installation 18

Secondary Cooling Unit Expansion Module 18

Installation process 18

Signal transmission cable 28

Connection 28

Specifications 41
Starting up 31

T

Technical assistance 4
Technical info 12

Covers 12

Technical information 11

Main parts 11

Technical Regulations 42

U

ULC-30A 36

Cleaning 36
Unpacking 14
User definition 6

W

Warranty 4

48

R5905866 ULC-30A 31/01/2018