Barco DP-2000 User Manual

DP-2000

Installation manual

Barco Inc. Media and Entertainment Division 11101 Trade Center Drive, Rancho Cordova, California 95670, USA Phone: +1 916 859-2500 Fax: +1 916 859-2515 E-mail: folsomsales@barco.com Visit us at the web: www.barco.com

Barco nv Media & Entertainment Division Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70 Fax: +32 56.36.883.86 E-mail: sales.events@barco.com Visit us at the web: www.barco.com

Printed in Belgium

Changes

Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied warranties or merchantability and ﬁtness for a particular purpose. Barco may make improvements and/or changes to the pr oduct(s) and/or the program(s) desc ribed in this publication at any time without n otice.

This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this publication; these changes are incorporated in new editions of this publication.

Federal Communications Commission (FCC Statement)

This equipment has been tested and found to c omply with the limits for a clas s A digital device, pursuant t These limits are designed to provide r easonable protection against harmful interference when the equipm ent is operated in a commercial environment. This equipment generates, uses, and can radiate radio f requency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of t cause harmful interference, in which case the user will be responsible for correcting any interference at his own ex pense

his equipment in a residential area may

o Part 15 of the FCC rules.

EN55022/CISPR22 Class A ITE (Information Technology Equipment)

Class A ITE is a category of all other ITE which satisﬁes the class A ITE limits but not the class B ITE limits. Such equipm ent should not be restricted in its sale but the following warning shall be included in the instructions for use:

Warning : This is a class A product. In a domestic env ironment this product m ay cause radio interference in which case the user may be required t o take adequate measures.

Guarantee and Compensation

Barco provides a guarantee relating to perfect manufacturingas part ofthelegallystipulatedtermsofguarantee. On receipt, the purchaser must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco must be informed immediately in writing of any complaints.

The period of guarantee begins on the date of transfer of risks, in the c ase of special systems and software on the date of commissioning, at latest 30 days after the transfer of risks. In the event of justiﬁed notice of com plaint, Barco can repair the fault or provide a replacement at its own discretion within an appropriate period. If this m ea reduction in the purchase price or cancellation of the c ontract. All other claims, in particular th ose relating to compensation for direct or indirectdamage, andalsoda mage attributed to theoperationo f software as wellastoother services provided by Barco,beingacomponent of thesystemorindependent service, will be deemedinval guaranteed in writing or due to the intent or gross negligence or part of Barco.

If the purchaser or a third party carries out modiﬁcations or repairs o n goods delivered by Barco, or if the goods ar e handled incorrectly, in particular if the systems are com missioned operated incorrectly or if, after the transfer of risks, the goods are subject to inﬂuences not agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are system failures which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as well as normal maintenance a re not subject to the guarantee provided by Barco either.

The environmental conditions as well as the servicing and maintenance regulations speciﬁed in the this manual must be complied with by the customer.

sure proves to be impossible or unsuccessful, the purchaser can deman d a

id providedthedamage is not proven tobeattributed totheabsenc e of properties

Software License Agreement

You shouldcarefullyreadthe following terms and conditionsbeforeusingthis software. Youruseofthis software indicates your acceptance of this license agreement and warranty.

Terms and C onditions:

1. No redistribution of the software is allowed.

2. Reverse-Engineering. You may not reverse engineer, decompile, disassemble or alter anyhow this software product.

Disclaimer of Warranty:

This software and the accompanying ﬁles ar ranties whether expressed or implied. In no event shall Barco be liable for dam age of any kind, loss of data, loss of proﬁts, business interruption or other pecuniary loss arising directly or indirectly. Any liability of the seller will be exclusively limited to replacement of the product or refund of purchase price.

e sold “as is” and without warranties as to performance or merchantability or any other war-

GNU-GPL code

Ifyouwouldlike a copy of theGPLsourcecode contained in this productshippedto you on CD, pleasecontactBarco. The cost of preparing and mailing a CD will be charged.

Disposal Information

This equipment has required the extraction and use of natural resources for its production. It may contain hazardous substances for health and environment. In order to avoid the dissem ination of those substances in the environment and to diminish the pr essure on natural resources, we encourage you to use the appropriate take-back systems. Those systems will reuse or recycle mos t of the materials of your end of life equipment in a sound way.

The crossed-out wheeled bin symbol invites you to use those systems. If you need more information on the collection, reuse and recycling systems, please contact your local or regional waste administrator. You can also contact us for more information on the environmental performances of our products.

Trademarks

Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders. All brand and product n ames mentioned in this manual serve as com men ts or examples and are not to be understood as adv ertising for the products or their manufactures.

All rights reserved. No part of this document m ay be copied, reproduced or translated. It s hall not otherwise be recorded, transmitted or stored in a retrieval system without the prior written consent of Barco.

Table of contents

TABLE OF CONTENTS

1. Operating conditions .... ................ ................ ................ ................ ................ .......... 3

1.1 Certiﬁcation ........................................................................................................................... 4

1.2 Physical Environment ................................................................................................................ 5

1.3 Heat Dissipation/Cooling............................................................................................................. 6

1.4 Input Power ........................................................................................................................... 7

1.5 Initial Inspection ...................................................................................................................... 8

1.6 Mutual Agreement .................................................................................................................... 9

2. Safety instructions................................................................................................11

2.1 General considerations.............................................................................................................. 12

2.2 Restricted Access Location .........................................................................................................13

2.3 Electrical Safety ..................................................................................................................... 14

2.4 Heat andFireHazards ..............................................................................................................15

2.5 Safety on Installation ................................................................................................................16

2.6 Protection from Ultraviolet Radiation................................................................................................17

2.7 Protection on Servicing..............................................................................................................18

2.8 Safety on Cleaning .................................................................................................................. 19

2.9 Safety on Shipping ..................................................................................................................20

3. Mechanicalset up of theDP-2000... ................ ................ ................ ................ ...........21

3.1 Unpacking the projector............................................................................................................. 22

3.2 Positioning the DP-2000 at port window............................................................................................24

3.3 Installation of the exhaust system................................................................................................... 27

4. Electricalset up of the DP-2000 ................................................................................29

4.1 Power requirements ................................................................................................................. 30

4.2 Connecting the ma in AC power ..................................................................................................... 31

5. Lenses &lensholder.............................................................................................33

5.1 Available lenses .....................................................................................................................34

5.2 Lens selection .......................................................................................................................35

5.3 Lens formulas........................................................................................................................36

5.4 Lens removal ........................................................................................................................ 37

5.5 Lens installation .....................................................................................................................38

5.6 Lens shift, zoom & focus ............................................................................................................40

5.7 Scheimpﬂug adjustment.............................................................................................................41

6. Lamp & lamp house.............. ...................... .................. ...................... .................. .45

6.1 Introduction ..........................................................................................................................46

6.2 Removal of the lamp house .........................................................................................................47

6.3 Removal of the xenon bulb lamp .................................................................................................... 49

6.4 Installation of the xenon bulb lamp..................................................................................................52

6.5 Installation of the lamp house .......................................................................................................57

6.6 Resetting the lamp parameters .....................................................................................................59

6.7 Realignment of the lamp in its reﬂector .............................................................................................60

7. Input & communication unit................ ................ ................ ................ ................ .....63

7.1 Introduction ..........................................................................................................................64

7.2 Local Keypad of the DP-2000 projector ............................................................................................ 65

7.3 Communication ports of the D P-2000 projector ....................................................................................66

7.4 About General P urpose Inputs & Outputs (GPIO)..................................................................................68

7.5 Source input ports of the DP-2000 projector ....................................................................................... 70

8. Communicator touch panel......................................................................................71

8.1 Introduction ..........................................................................................................................72

8.2 Installing the touch panel interface.................................................................................................. 74

8.3 Reposition the touch panel interface................................................................................................76

9. Starting up..........................................................................................................77

9.1 Switching onthe DP-2000 projector ................................................................................................78

9.2 Switching off the DP-2000 projector ................................................................................................ 79

10. Projector registration........ ................ ................ ................ ................ ................ .....81

10.1 Introduction .......................................................................................................................... 82

10.2 Download the certiﬁcate ﬁle.........................................................................................................83

10.3 Registration of new projector........................................................................................................84

10.4 Update registration of an existing projector.........................................................................................90

11. Maintenance........................................................................................................91

11.1 Cleaning the lens ....................................................................................................................92

11.2 Cleaning the exterior of the projector ...............................................................................................93

11.3 Replacement of the dust ﬁlter on the front side ....................................................................................94

11.4 Replacement of the dust ﬁlter on the bottom side..................................................................................96

11.5 Replacement of the dust ﬁlter on the top side ......................................................................................97

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Table of contents

11.6 Pressure v e riﬁcation of the liquid cooling circuit....................................................................................98

12. Servicing............................................................................................................99

12.1 Removal of the Input & Communication unit ......................................................................................100

12.2 Installation of the Input & Communication unit ....................................................................................101

12.3 Convergence (with extenders) .....................................................................................................103

12.3.1 Convergence controls .......................................................................................................104

12.3.2 Preparing for convergence adjustment......................................................................................106

12.3.3 Converging the redpattern onto the blue pattern...........................................................................107

12.3.4 Converging the green pattern onto the blue pattern........................................................................109

12.4 Convergence (old system) .........................................................................................................111

12.4.1 Action of the convergence controls..........................................................................................112

12.4.2 Re-converging Green on Blue...............................................................................................113

12.4.3 Readjustment of the plungers ...............................................................................................116

12.4.4 Re-converging Red on Blue .................................................................................................117

12.5 Authorization to clear security warning ............................................................................................121

13. Removal and installationof projectorcovers. ................ ................ ................ ............. 123

13.1 Removal of the lamp cover.........................................................................................................124

13.2 Removal of the input cover.........................................................................................................125

13.3 Removal of the front cover.........................................................................................................126

13.4 Removal of the side cover..........................................................................................................127

13.5 Removal of the rear cover..........................................................................................................128

13.6 Removal of the top cover...........................................................................................................129

13.7 Open the sealed compartment.....................................................................................................130

13.8 Close the sealed compartment.....................................................................................................131

13.9 Installationof the top cover.........................................................................................................132

13.10 Installation of the rear cover........................................................................................................133

13.11 Installationof the side cover .......................................................................................................134

13.12 Installation of the front cover.......................................................................................................135

13.13 Installation of the input c over.......................................................................................................136

13.14 Installation of the lamp cover.......................................................................................................137

A. Speciﬁcations.......... ................ ................ ................ ................ ................ ........... 139

A.1 Speciﬁcations of the DP-2000......................................................................................................141

B. Dimensions ........................................................................................................ 143

B.1 Dimensions of the DP-2000........................................................................................................144

B.2 Centre of gravity of the DP -2000...................................................................................................145

B.3 Dimensions of the universal pedestal..............................................................................................146

C. Pin conﬁgurations................................................................................................147

C.1 Pin conﬁgurations of the communication ports ....................................................................................148

C.2 Pin conﬁgurations of the inputs ....................................................................................................149

D. Order info............. ................ ................ ................ ................ ................ ............. 151

D.1 Spare part order info ...............................................................................................................153

Glossary .... ................ ................ ................ ................ ................ ................ ........... 155

Index................... ................ ................ ................ ................ ................ ................ . 157

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1. OPERATING CONDITIONS

Overview

•Certiﬁcation

• Physical Environment

• Heat Dissipation/Cooling

• Input Power

• Initial Inspection

• Mutual Agreement

1. Operating conditions

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1. Operating conditions

1.1 Certiﬁcation

Guarantee

Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guara ntee. Observing the speciﬁcation as mentioned below, are critical for theperformances of the projector. Neglecting can results in warranty

loss.

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1. Operating conditions

1.2 Physical Environment

Physical Environment Requirements

Table below summarizes the physical environment in which the DP-2000 may be safely operated or stored.

Environment Operating Non-Operating

Ambient Temperature 10°C (50°F) to 35°C (95°F) -15°C (5°F) to 60°C (140°F) Humidity 5% to 85% R H Non-condensed 5% to 95% RH Non-Condensed Altitude -60 (-197Ft) to 3000m (9843Ft) -60 (-197Ft) to 10000m (32810Ft)

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1. Operating conditions

1.3 Heat Dissipation/Cooling

Thermal Management

The projector is fan cooled and must be installed with sufﬁcient space mainly in the front and at the bottom (minimum 5 cm) and on the sides to ensure sufﬁcient air ﬂow.

It should be used in an area where the ambient temperature, as m easured at the projector air inlet, does not exceed +35°C (+95°F). Besides, the installation of an exhaust s ystem is MANDATORY. The installed exhaust blower must remove an a ir volume of 6.65 m

per min. (235 CFM)

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1. Operating conditions

1.4 Input Power

Input power requirements

The DP-2000 projector operates from a nominal mono phase power net with a separate earth ground PE. The DP-2000 projector requires 200–240 VAC, 50–60 Hz, 26 amps at 200 VAC with a separate earth ground P E. A label on the rear o f the projector head indicates the nominal line voltage for w h ich the projector was set at the factory.

To protect operating personnel, the National Electrical Manufacturers Association (NEMA) recommends that the instrument panel and cabinet be grounded. In no event shall this projector be operated without an adequa te cabinet ground connection.

AC power supply cord speciﬁcation: Certiﬁed cord, 4.0 mm², 10AWG, min. 300V. Installation according to the local electrical code and regu lations by qualiﬁed technical personnel only.

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1. Operating conditions

1.5 Initial Inspection

General

Before shipment, the projector was inspected and found to be free of mechanical and electrical defects. As soon as the projector is unpacked, inspect for any dam age that m ay have o ccurred in transit. S ave all packing material until the inspection is completed. If damage is found, ﬁle claim with carrier immediately. The Barco Sales and Service ofﬁce should be notiﬁed as soon as possible.

Mechanical check

This check should conﬁr m that there are no broken k nobs or connectors, that the cabinet and panel surfaces are free of dents and scratches, and that the me ter face and operating panel are not scratched of cracked. The Barco Sales and Service ofﬁce should be notiﬁed as soon as possible.

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1. Operating conditions

1.6 Mutual Agreement

Contracting parties

Unless otherwise agreed, signing the document means acceptance of above items, especially the unconditional acceptance of the operating conditions.

For the Buyer

Firm: Firm: Barco Name: Name: Sign: Sign:

For the Manufacturer

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1. Operating conditions

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2. SAFETY INSTRUCTIONS

Overview

• General considerations

• Restricted Access Location

• Electrical Safety

• Heat and Fire Hazards

• Safety on Installation

• Protection from Ultraviolet Radiation

• Protection on Servicing

• Safety on Cleaning

• Safety on Shipping

2. Safety instructions

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2. Safety instructions

2.1 General considerations

Users deﬁnition

Throughout this manual, the term SERVICE PERSONNEL refers to persons having appropriate technical training and experience necessary to be knowledgeable of potential hazards to which they are exposed (including, but not limited to HIGH VOLTAG E E LECTRIC and ELECTRONIC CIRCUITRY and HIGH BRIGHTNESS PROJECTORS) in performing a task, and of measures to minimize the potential risk to themselves or other persons. The term USER and OP ERATOR refers to any person other than SERVICE PERSONNEL, AUTH OR IZED to operate professional projection systems located in RESTRICTED ACCESS LOCATIONS.

The DLP Cinema Systems are intended "FOR PROFESSIO N AL USE ONLY" by AUTHORIZED PERSON N EL familiar with potential hazards associated with high voltage, high intensity light beam s, ultraviolet exposure and high temperatures generated by the lamp and associated circuits. Only qualiﬁed SERVICE PERSONNEL, knowledgeable of such risks, are allowed to perform service functions inside the product enclosure.

General Safety Instructions

• This equ ipment is intended for installation in a restricted access location.

• Before operating your projector please read this man ual thoroughly, and retain it for future reference.

• Installation and preliminaryadjustmentsshouldbeperformedbyqualiﬁedBarcopersonnelorauthorizedBarcoservicedealers.

• All warnings on the projector and in the documentation manuals should be adhered to.

• All instructions for operating and use of this equipment m u st be followed precisely.

• All loc al installations codes should be adhered to.

Owner’s record

The part number and the serial number are printed on a label w hich is stuck on the respective part. Record these numbers in the spaces provided below. Refer to them whenever you call upon your Barco custom service engineer regarding this product.

NAME PART NUMBER

DP-2000 projector R9004442 Prime Lens

Touch panel R9855910

1.4 - 2.05 : 1 (motorized)

1.4 - 2.05 : 1 (manual)

1.6 - 2.5 : 1 (motorized) R9855932 & R9855933

1.6 - 2.5 : 1 (manual) R98559321 &

1.9 - 3.2 : 1 (motorized) R98559934 &

1.9 - 3.2 : 1 (manual) R985599341 &

2.4 - 3.9 : 1 (motorized)

2.4 - 3.9 : 1 (manual)

R9855931 R98559311

R98559331

R9855935

R98559351 R9855936 R96559361

SERIAL NUMBER SUPPLIER

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2. Safety instructions

2.2 Restricted Access Location

Installation in a Restricted Access Location

The DP -2000 can only be installed in a Restricted Acc ess Location.

What is a Restricted Access Location (Deﬁnition) ?

Deﬁnition of a Restricted Access Location: A location for equipment w here both of the following paragraphs apply:

• Accesscanonlybe gained by SERVICEPERSONSorby USERS who have beeninstructedabout the reasonsforthe restriction applied to the location and about the precautions that shall be taken.

• Access is through the use ofthe TOOLorlockandkey, or othermeans of security,and iscontrolledbytheauthorityres ponsible for the location.

What are the Reasons for the Applied Restriction?

The Air ex haust on the top of the Projector can reach high temperatures due to the High Light Output Range of the installed lamp.

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2. Safety instructions

2.3 Electrical Safety

Safety Warning

TO PREVENT FIRE OR ELECTRICAL SHOCK HAZARD, DO NOT EXPOSE THIS PROJECTOR TO R AIN OR MOISTURE.

Rating & Grounding

• This product should be operated from an AC power source. Check if the m ains voltage and capacity matches the projector electrical r atings.

• This product is equipped with a three-terminal barrierstripfortheconnectionofamonophaselinewithaseparateearthground PE. If you are unable to install the AC Requirements, contact y our electrician. Do not defeat the purpose of the grounding.

• Always use a general disconnect switch to s witch off the complete installation.

• Warning: High leakage c urrent. Earth connection essential before connecting supply.

General about the Projector

• Do not allow anything to rest on the power cord. Do not locate this product where persons will walk on the co rd.

• Do not operate appliance with a damaged cord or if the appliance has been dropped or damaged - until it has been examined by a qualiﬁed serviceman.

• Position the cord so that it will not be tripped over, pulled, or contact hot surfaces.

• If an ex tension cord is necessary, a cord with a current rating at least equal to that of the appliance should be used. A cord rated for less amperage than the appliance may overheat.

• Let appliance cool completely before storing. R emov e cord from appliance when storing.

• Never push objects of any kind into this product through cabinet slots as they may touch dangerous voltage points or short out parts that could result in a risk of ﬁre or electrical shock.

• Never spill liquid of any kind on the product. Should any liquid or solid object fall into the cabinet, unplug the set and have it checked b y qualiﬁed service personnel before resuming operations.

• Lightning - For added protection for this video product during a lightning storm, or when it is left unattended and unused for long periods of time, unplug it from the wall outlet and disconnect media and com to the projector due to lightning and AC power-line surges.

munication cables. This will prevent damage

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2. Safety instructions

2.4 Heat and Fire Hazards

Warning Risk of Fire

Warning Risk of Fire: Do Not Place Flammable or Combustible Materials Near P rojector ! Barco large screen projection products are designed and manufactured to meet the most stringent safety regulations. This projector

radiates heat on its external surfaces and from ventilation ducts during normal operation, which is both normal and safe. Exposing ﬂammable or combustible materials into close proximity of this projector could result in the spontaneous ignition of that material, resulting in a ﬁre. For this reason, it is absolutely necessary to leave an “exclusion zone” around all external surfaces of the projector whereby no ﬂammable or combustible materials are present. The exclusion zone must be not less than 40 cm (16”) for all DLP Cinema projectors. The exclusion zone on the lens side m ust be at least 5 m . Do not cover the projector or the lens with any material while the projector is in operation. Keep ﬂammable and combu stible materials away from the projector at all times. Mount the projector in a well ventilated area away from sources of ignition and out of direct sun light. Nev er expose the projector to rain or moisture. In the event of ﬁre, use sand, CO have service performed on this projector by authorized Barco service personnel. Always insist on genuine Barco replacement parts. Never use non-Barco replacement parts as they may degrade the safety of this projector.

Slots and Openings

Slots and openings in the cabinet and the sides are provided for ventilation; to ensure reliable operation of the projector and to protect it from overheating, these openings must not be blocked or covered. The open product too close to walls, or other similar surface. This product should never be placed near or over a radiator or heat register. T his projector should not be placed in a built-in installation or enclosure unless proper ventilation is provided.

Projection Room

Projection room s m ust be well ventilated or cooled in order to avoid build up of heat. It is necessary to vent hot exhaust air from console to the outside of the building. T he minimum exhaust airﬂow requirement is 6.65 m

, or dry p owder ﬁre extinguishers; nev er use water on an electrical ﬁre. Always

ings should never be blocked by placing the

/min or 235 CFM .

Replaceable Batteries

The p rojector electronic is provided with a replaceable battery.

CAUTION: Risk of explosion if battery is replaced by an incorrect type. For disposal of used batteries, always

consult federal, state, local and provincial hazardous waste disposal rules and regulations to ensure proper disposal.

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2. Safety instructions

2.5 Safety on Installation

Personal Injury or P roperty Damage

WARNING: To minimize risks of personalinjuryorpropertydamage, due electricalshock,ﬁre,energy hazards, mechanicalandheat hazards, Ultraviolet an Infrared energy hazards, and/or chemical hazards this equipment must be installed and/or serviced ONLY by SERVICE PERSONNEL.

• To prevent risk of ﬁr e or electric shock, do not immerse or expose this appliance in water or other liquids.

• To prevent the risk of electric shock, do not disassemble this appliance, but always take it to an authorized, trained service person when service or repair work is required.

• The use of an accessory attachment not recommended by the manufacturer may cause a risk of ﬁre, electric shock, or injury to persons.

Projector Damage

If the Air Filters are not reg ularly replaced (A "clean" booth would be monthly-minimum ), the air ﬂow inside the projector could be disrupted, causing overheating. O verheating may lead to the projector shutting down during operation.

In ordertoensu re that correct airﬂow is maintained, andthatthe projector complies with Electromagnetic Compatibilityrequirements, it should always be operated with all of it’s covers in place.

Ensure that nothing can be spilled on, or dropped inside the projector. If this does happen, switch off and unplug the mains supply immediately. Do not operate the projector again until it has be en checked by qualiﬁed service personnel.

The projector must always be mounted in a manner which ensures free ﬂow of air into its air inlets and unimpeded evacuation of the hot air e xhausted from its cooling system. Heat sensitive materials should not be placed in the path of the ex hausted air or on the lamp house.

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2. Safety instructions

2.6 Protection from Ultraviolet Radiation

Do not look directly in the high intensity light beam

WARNING: Do not look directly in the light beam. T he lamp contained in this product is an intense source of light and heat. One

component of the light emitted from this lamp is ultraviolet light. Potential eye and skin hazards are present when the lamp is energized due to ultraviolet radiation. Avoid unnecessary exposure. Protect yourself and your employees by making them aware of the hazards and how to protect themselves. P rotecting the skin can be accomplished by wearing tightly woven garments and gloves. Protecting the eyes from UV can be accomplished by wearing safety glasses that are designed to provide UV protection. In addition to the UV, the visible light from the lamp is intense and should also be considered when choosing protective eye wear.

Exposure to UV Radiation

Some medications are known to make individuals extra sensitive to UV radiation. The American Conference of Governmental Industrial Hygienists (ACGIH) recommends occupational UV exposure for an-8hour day to be less than 0.1 microwatts per square centimeters of effective UV radiation. An evaluation of the workplace is adv ised to assure employees are not exposed to c umulative radiation levels exceeding these government guidelines.

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2. Safety instructions

2.7 Protection on Servicing

WARNING: Attempts to alter the factory-set internal controls or to change other control settings not specially

discussed in this manual can lead t o perman ent damag e to the Projection Unit and cancellation of the warranty.

Servicing

Do not attempt to service this projector yourself, as opening or removing covers may expose you to dangerous voltage potential and risk of electric shock! Refer all projector service to a qualiﬁed Barco service center.

Call for service in the following conditions :

• When the powe r cord or plug is dam aged or frayed.

• If liquid has been spilled into the projector.

• If the product has been exposed to rain or water.

• If the product does not operate normally when the operating instructions are followed. Adjust only those controls that are covered by the operating instructions s ince improper adjustment of the other controls may result in dam age and will often require extensive work by a qualiﬁed technic ian to restore the product to normal operation;

• If the product has been dropped or the cabinet has been damaged.

• If the product exhibits a distinct change in performance, indicating a need for service.

Replacement Parts

When replacement parts are required, be s ure the service technician has used original B arco replacement parts or authorized replacement parts which have the s ame characteristics as the Barco original pa performance and reliability, ﬁre, electric shock or other hazards. Una uthorized substitutions may void warranty.

rt. Unauthorized substitutions m ay result in degraded

Safety Check

Upon completion of any service or repairs to this projector, ask the service technician to perform safety chec ks to determine that the projector is in proper operating condition.

Possible Explosion Hazard

Always keep in m ind the caution below:

CAUTION: Xenon arc lamps are under high p ressu re. Th e lamp must be handled

explode if dropped or mishandled. Whenever the protective cover is removed from the lamp, authorized protective clothing MUST be worn!

with g reat care. They may

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2. Safety instructions

2.8 Safety on Cleaning

Cabinet

Unplug this product from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a damp c loth for cleaning.

To keep the cabinet looking brand-new, periodically clean it with a soft cloth. Stubborn stains may be removed with a cloth lightly dampened with mild detergent solution. Never use strong solvents, such as thinner or benzine, or abrasive cleaners, since these will d amage the cabinet.

Optical Performances

To ensure the highest optical performance and re solution, the projection lenses are specially treated with a n anti-reﬂective coating, therefore : AVOID TOU CHING THE LENS FACE. To remove dust on the lens, use a soft dry cloth. Do not use a dam p cloth, detergent solution, or thinner. Follow the lens cleaning procedure in the Ow ners Manual.

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2. Safety instructions

2.9 Safety on Shipping

Original Shipping package

Save the original shipping wooden box and packing material; they will come in handy if you ever have to ship your projector. For maximum protection, repack your s et as it was originally packed at the factory.

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3. Mechanical set up of the DP-2000

3. MECHANICAL SET UP OF THE DP-2000

Overview

• Unpacking the projector

• Positioning the DP-2000 at port window

• Installation of the exhaust system

R59770071 DP-2000 06/01/2009

3. Mechanical set up of the DP-2000

3.1 Unpacking the projector

What has to be done ?

At delivery the projector is packed in a carton box upon a wooden pallet and secure d w ith banding and fastening clips. Furthermore, to provide protection dur ing transportation, the projector is surrounded with foam. Once the projector is arrived at the installation site, it has to be removed from the carton box and wooden pallet in a safe manner without damaging the projector.

After unpacking let the projector acclimate to the room temperature which must be higher then 10°C (50°F) and lower then 35°C (95°F). Neglecting this may result in a start up failure of the Light Processor Un

Necessary tools

• 8 mm Allen wrench.

• 13 mm open end wrench.

• 17 mm open end wrench.

How to unpack the projector ?

1. Remov e the banding around the carton box, by releasing the fastening clips as illustrated, and open the box.

Image 3-1

2. Remov e the smaller carton box (reference 1) as illustrated.

Note: The smaller carton box contains the manual.

it.

Image 3-2

3. Remov e the carton box and the foam around the projector. See image 3-2.

Note: The projector is still attached to a wooden plate, which is secured the below pallet.

4. Loosen the four nuts (reference 2 image 3-2) which secure the pallet as illustrated. Use a 13 mm open en d wrench.

5. Rotate the wo oden support plate with projector 90° and slide the front side over the edge of the pallet until the ﬁxa t io n screw

(reference 4) is visible as illustrated.

6. Remov e the hexagon socket head cap

screw(reference4).Usean8mmAllenwrench.

2 3

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3. Mechanical set up of the DP-2000

90°

Image 3-3

7. Slide the rear side over the edge of the pallet unit the two ﬁxation screws (reference 5) at the rear are visible.

8. Remov e the two hexagon socket head cap screw (reference 5). Use an 8 mm Allen w rench.

Image 3-4

9. Remov e the projector from the wooden support plate and ﬁnally remove the 3 extension tubes (reference 6). Use a 17 mm

wrench.

Image 3-5

Save the original shipping carton a

nd p acking material, they will be necessary if you ever have to ship your

projector. F or maximum protection, repack your projector as it was originally packed at the factory.

A rubber foam inside a plastic bag is placed into the lens opening of the projector. It’s recommended to reuse this foam and plastic back each time yo u transport the projector. This to prevent intrusion of dust and foreign particles.

The lens is delivered in a separate box. For len s installation, see section “Lens & lens holder”.

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3. Mechanical set up of the DP-2000

3.2 Positioning the DP-2000 at po rt window

WARNING: The installation of the DP -2000 projector req uires at least 2 persons.

General guide lines

• Use a solid pedestal to put the DP-2000 projector on. Ensure that the pedestal can h andle the weight of all feet of the projector are captured.

• The ped estal should be placed in front of the port window wall in this manner that the projector front cover is at a distance of minimum 20 centimeter from the port window.

20 cm

Image 3-6

Barco offers a pedestalfortheD P -1200 digital projector. This universal pedestal allowsasolidand easy setup of the projector. The universal pedestal has a separate comp artment to install the UP S unit (if available) for the DP-1200 digital projector. Futhermore, the universal pedestal contains a standard 19” rack to b uild in the projector peripherals like alternative content switchers (e.g. ACS -2048).

the projector and that

Necessary tools

• 14 mm wrench.

• 17 mm wrench.

Projector centering

1. If the projector is standalone in front of the port window, center the projector with the theatre screen (see ref A image 3-7).

2. If a ﬁlm projector is already present (projector will be off-center), try to optimize aim (see ref B imag e 3-7).

Note: Unlike ﬁlm projectors, it is best to keep the projector lens surface as par allel to the screen as possible, even if it is

signiﬁcantly above the screen center.

The off-center position slightly increase side keystone, but will minimize horizontal lens offset required.

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3. Mechanical set up of the DP-2000

A B

Image 3-7

3. Proceed to leveling the projector by adjusting the feet of the projector as follows:

- Loosen the nuts (A), using a wrench of 17 mm, on the threaded rod.

- Adjust the height of the 3 legs (B) to level the projector, using a 14 mm wrench.

- Secure the leg height by tightening the nuts (A).

Note: There must be at least 5 cm between the bottom side of the projecto

SCREEN CENTER SCREEN CENTER

r and the pedes tal.

OFF-CENTER

A B

Image 3-8

4. Later, when the projector is up-and-running, adjust precise image geome try and placement.

Projector tilting

In an ideal installation, the DP-2000 lens surface is centered with and parallel to the screen. This orientation he lps to ensure optimized lens performances with minimal offset. If this position is not pos sible (such as when the projector is signiﬁcantly higher than the center of the screen), it is better to rely on o ffset rather than extra tilt.

1. Before adjusting tilt, make sure the projector is as well-centered with the theatre screen as possible for your installation area.

2. Check with theatre personnel for th

3. Tilt the projector to closely match this screen tilt angle as follows:

- Loosen the nuts (A), using a wrench of 17 mm, on the threaded rod.

- Adjust the height of the legs until the projected im age matches the projection port window and the screen tilt.

- Secure the leg height by tightening the nuts (A).

e degree of screen tilt, or measure this incline with a protractor at the screen.

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3. Mechanical set up of the DP-2000

Image 3-9

Barco offers a pedestal for the DP-1200 digital projector. This universal pedestal allows you to easily tilt the projectorforwardupto6°.

90°

Inclined screen

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