Barco DP-1500 User Manual

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DP-1500

R59770091/06 06/01/2009

Installation manual

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Barco Inc. Media and Entertainment Division 11101 Trade Center Drive, Rancho Cordova, California 95670, USA Phone: +1 916 859-2500 Fax: +1 916 859-2515 E-mail: folsomsales@barco.com Visit us at the web: www.barco.com

Barco nv Media & Entertainment Division Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70 Fax: +32 56.36.883.86 E-mail: sales.events@barco.com Visit us at the web: www.barco.com

Printed in Belgium

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Changes

Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied warranties or merchantability and ﬁtness for a particular purpose. Barco m ay make improvements and/or changes to the product(s) and/or the program(s) desc ribed in this publication at any time without n otice.

This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this publication; these changes are incorporated in new editions of this publication.

Federal Communications Commission (FCC Statement)

This equipment has been tested and found to c omply with the limits for a clas s A digital device, pursuant t These limits are designed to provide r easonable protection against harmful interference when the equipm ent is operated in a commercial environment. This equipment generates, uses, and can radiate radio f requency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of t cause harmful interference, in which case the user will be responsible for correcting any interference at his own ex pense

his equipment in a residential area may

o Part 15 of the FCC rules.

EN55022/CISPR22 Class A ITE (Information Technology Equipment)

Class A ITE is a category of all other ITE which satisﬁes the class A ITE limits but not the class B ITE limits. Such equipm ent should not be restricted in its sale but the following warning shall be included in the instructions for use:

Warning : This is a class A product. In a domestic environment this product may cause radio interference in which case the us er may be required t o take adequate measures.

Guarantee and Compensation

Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. On receipt, the purchaser must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco must be informed immediately in writing of any complaints.

The period of guarantee begins on the date of transfer of risks, in the c ase of special systems and software on the date of commissioning, at latest 30 days after the transfer of risks. In the event of justiﬁed notice of com plaint, Barco can repair the fault or provide a replacement at its own discretion within an appropriate period. If this m ea reduction in the purchase price or cancellation of the c ontract. All other claims, in particular tho se relating to compensation for direct or indirect damage, and also da mage attributed to the operation o f software as well as to other services provided by Barco, being a component of the system or independent service, will be deemed inval guaranteed in writing or due to the intent or gross negligence or part of Barco.

If the purchaser or a third party carries out modiﬁcations or repairs o n goods delivered by Barco, or if the goods ar e handled incorrectly, in particular if the systems are com missioned operated incorrectly or if, after the transfer of risks, the goods are subject to inﬂuenc es not agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are system failures which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as well as normal maintenance a re not subject to the guarantee provided by Barco either.

The environmental conditions as well as the servicing and maintenance regulations speciﬁed in the this manual must be complied with by the customer.

sure proves to be impossible or unsuccessful, the purchaser can deman d a

id provided the damage is not proven to be attributed to the absence of properties

Software License Agreement

You should carefully read the following terms and conditions before using this software. Your use of this software indicates your acceptance of this license agreement and warranty.

Terms and Conditions:

1. No redistribution of the software is allowed.

2. Reverse-Engineering. You may not reverse engineer, decompile, disassemble or alter anyhow this software product.

Disclaimer of Warranty:

This software and the accompanying ﬁles ar ranties whether expressed or implied. In no event shall Barco be liable for dam age of any kind, loss of data, loss of proﬁts, business interruption or other pecuniary loss arising directly or indirectly. Any liability of the seller will be exclusively limited to replacement of the product or refund of purchase price.

e sold “as is” and without warranties as to performance or merchantability or any other war-

GNU-GPL code

If you would like a copy of the GPL source code contained in this product shipped to you on CD, please contact Barco. The cost of preparing and mailing a CD will be charged.

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Disposal Information

This equipment has required the extraction and use of natural resources for its production. It may contain hazardous sub stances for health and environment. In order to avoid the d issemination of those substances in the environment and to diminish the pr essure on natural resources, we encourage you to use the appropriate take-back systems. T hose systems will reuse or recycle most of the materials of your end of life equipment in a sound way.

The crossed-out wheeled bin symbol invites you to use those systems. If you need more information on the collection, reuse and recycling systems, please contact your local or regional waste administrator. You can also contact us for more information on the env ironmental performances of our products.

Trademarks

Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders. All brand and product n ames mentioned in this manual serve as com men ts or examples and are not to be understood as adv ertising for the products or their manufactures.

All rights reserved. No part of this document m ay be copied, reproduced or translated. It s hall not otherwise be recorded, transmitted or stored in a retrieval system without the prior written consent of Barco.

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Table of contents

TABLE OF CONTENTS

1. Operating conditions .............................................................................................. 3

1.1 Certiﬁcation ........................................................................................................................... 4

1.2 Physical Environment ................................................................................................................ 5

1.3 Heat Dissipation/Cooling ............................................................................................................. 6

1.4 Input Power . . ......................................................................................................................... 7

1.5 Initial Inspection ...................................................................................................................... 8

1.6 Mutual Agreement .................................................................................................................... 9

2. Safety instructions................................................................................................11

2.1 General considerations ..............................................................................................................12

2.2 Restricted AccessLocation .........................................................................................................13

2.3 Electrical Safety .....................................................................................................................14

2.4 Heat and Fire Hazards ..............................................................................................................15

2.5 Safety on Installation ................................................................................................................16

2.6 Protection from UltravioletRadiation................................................................................................17

2.7 Protection on Servicing.............................................................................................................. 18

2.8 Safety on Cleaning . ................................................................................................................. 19

2.9 Safety on Shipping .................................................................................................................. 20

3. Mechanical set up of the DP-1500..............................................................................21

3.1 Unpacking the projector .............................................................................................................22

3.2 Positioning the DP-1500 at port window . .. .........................................................................................24

3.3 Installation of the exhaust system. .................................................................................................. 27

4. Electrical set upofthe DP-1500 ................................................................................29

4.1 Power requirements ................................................................................................................. 30

4.2 Connecting the ma in AC power .. . .................................................................................................. 31

5. Lenses & lens holder .............................................................................................33

5.1 Available lenses .....................................................................................................................34

5.2 Lens selection .......................................................................................................................35

5.3 Lens formulas ........................................................................................................................ 36

5.4 Lens removal ........................................................................................................................ 37

5.5 Lens installation .....................................................................................................................38

5.6 Lens shift, zoom & focus . . ..........................................................................................................40

5.7 Scheimpﬂug adjustment.............................................................................................................41

6. Lamp & lamp house. . .. ... . .. ... . ... . ... . ... . ... . ... . ... . .. ... . ... . ... . ... . ... . ... . ... . .. ... . ... . ... . ... . ... . ... . .45

6.1 Introduction ..........................................................................................................................46

6.2 Removal of the lamp house .........................................................................................................47

6.3 Removal of the xenon bulb lamp . ................................................................................................... 49

6.4 Installation of the xenon bulb lamp..................................................................................................52

6.5 Installation of the lamp house ....................................................................................................... 57

6.6 Resetting the lamp parameters . . . .................................................................................................. 59

6.7 Realignment of the lamp in its reﬂector............................................................................................. 60

7. Input & communication unit.....................................................................................63

7.1 Introduction ..........................................................................................................................64

7.2 Local Keypad of the DP-1500 projector . . . ......................................................................................... 65

7.3 Communication ports of the D P-1500 projector ....................................................................................66

7.4 About General P urpose Inputs & Outputs (GPIO)..................................................................................68

7.5 Source input ports of the DP-1500 projector ....................................................................................... 70

8. Communicator touch panel......................................................................................71

8.1 Introduction ..........................................................................................................................72

8.2 Installing the touch panel interface..................................................................................................74

8.3 Reposition the touch panel interface................................................................................................76

9. Starting up..........................................................................................................77

9.1 Switching onthe DP-1500 projector ................................................................................................78

9.2 Switching off the DP-1500 projector ................................................................................................79

10. Projector registration.............................................................................................81

10.1 Introduction ..........................................................................................................................82

10.2 Download the certiﬁcate ﬁle.........................................................................................................83

10.3 Registration of new projector........................................................................................................ 84

10.4 Update registration of an existing projector. ........................................................................................ 90

11. Maintenance........................................................................................................91

11.1 Cleaning the lens . . ..................................................................................................................92

11.2 Cleaning the exterior of the projector ...............................................................................................93

11.3 Replacement of the dust ﬁlter on the front side ....................................................................................94

11.4 Replacement of the dust ﬁlter on the bottom side.................................................................................. 96

11.5 Replacement of the dust ﬁlter on the top side......................................................................................97

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Table of contents

11.6 Pressure veriﬁcation of the liquid cooling circuit.................................................................................... 98

12. Servicing............................................................................................................99

12.1 Removal of the Input & Communication unit ......................................................................................100

12.2 Installation of the Input & Comm unication unit .. ..................................................................................101

12.3 Convergence (with extenders) .....................................................................................................103

12.3.1 Convergence controls .......................................................................................................104

12.3.2 Preparing for convergence adjustment......................................................................................106

12.3.3 Converging the red pattern onto the blue pattern...........................................................................107

12.3.4 Converging the green pattern onto the blue pattern ........................................................................109

12.4 Convergence (old system) . ........................................................................................................111

12.4.1 Action of the convergence controls. .. .......................................................................................112

12.4.2 Re-converging Green on Blue...............................................................................................113

12.4.3 Readjustment of the plungers ...............................................................................................116

12.4.4 Re-converging Red on Blue.................................................................................................117

12.5 Authorization to clear security warning ............................................................................................121

13. Removal and installation of projector covers.............................................................. 123

13.1 Removal of the lamp cover.........................................................................................................124

13.2 Removal of the input cover . ........................................................................................................125

13.3 Removal of the front cover .........................................................................................................126

13.4 Removal of the side cover..........................................................................................................127

13.5 Removal of the rear cover..........................................................................................................128

13.6 Removal of the top cover...........................................................................................................129

13.7 Open the sealed compartment .....................................................................................................130

13.8 Close the sealed compartment.....................................................................................................131

13.9 Installationof the top cover.........................................................................................................132

13.10 Installation of the rear cover........................................................................................................133

13.11 Installation of the side cover .......................................................................................................134

13.12 Installation of the front cover.......................................................................................................135

13.13 Installation of the input c over.......................................................................................................136

13.14 Installation of the lamp cover.......................................................................................................137

A. Speciﬁcations ..................................................................................................... 139

A.1 Speciﬁcations of the DP-1500......................................................................................................141

B. Dimensions........................................................................................................ 143

B.1 Dimensions of the DP-1500 ........................................................................................................144

B.2 Centre of gravity of the DP-1500 . . .................................................................................................145

B.3 Dimensions of the universal pedestal............................................................................................. .146

C. Pin conﬁgurations................................................................................................ 147

C.1 Pin conﬁgurations of the communication ports . . ..................................................................................148

C.2 Pin conﬁgurations of the inputs . . . .................................................................................................149

D. Order info .......................................................................................................... 151

D.1 Spare part order info ...............................................................................................................153

Glossary ............................................................................................................... 155

Index.................................................................................................................... 157

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1. OPERATING CONDITIONS

Overview

•Certiﬁcation

• Physical Environment

• Heat Dissipation/Cooling

• Input Power

• Initial Inspection

• Mutual Agreement

1. Operating conditions

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1. Operating conditions

1.1 Certiﬁcation

Guarantee

Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guara ntee.

Observing the speciﬁcation as mentioned below, are critical for the performances of the projector. Neglecting can results in warranty loss.

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1. Operating conditions

1.2 Physical Environment

Physical Environment Requirements

Table below summarizes the physical environment in which the DP-1500 may be safely operated or stored.

Environment Operating Non-Operating

Ambient Temperature 10°C (50°F) to 35°C (95°F) -15°C (5°F) to 60°C (140°F)

Humidity 5% to 85% R H Non-condensed 5% to 95% RH Non-Condensed

Altitude -60 (-197Ft) to 3000m (9843Ft) -60 (-197Ft) to 10000m (32810Ft)

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1. Operating conditions

1.3 Heat Dissipation/Cooling

Thermal Management

The projector is fan cooled and must be installed with sufﬁcient space mainly in the front and at the bottom (minimum 5 cm) and on the sides to ensure sufﬁcient air ﬂow.

It should be used in an area where the ambient temperature, as m easured at the projector air inlet, does not exceed +35°C (+95°F).

Besides, the installation of an exhaust s ystem is MANDATORY. The installed exhaust blower m ust remove an air volume of 6.65 m per min. (235 CFM)

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1. Operating conditions

1.4 Input Power

Input power requirements

The DP-1500 projector operates from a nominal mono phase power net with a separate earth ground PE. The DP-1500 projector requires 200–240 VAC, 50–60 Hz, 20 amps at 200 VAC with a separate earth ground P E. A label on the rear o f the projector head indicates the nominal line voltage for w h ich the projector was set at the factory.

To protect operating personnel, the National Electrical Manufacturers Association (NEMA) recommends that the instrument panel and cabinet be grounded. In no event shall this projector be operated without an adequa te cabinet ground connection.

AC power supply cord speciﬁcation: Certiﬁed cord, 4.0 mm², 10AWG, min. 300V. Installation according to the local electrical code and regu lations by qualiﬁed technical personnel only.

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1. Operating conditions

1.5 Initial Inspection

General

Before shipment, the projector was inspected and found to be free of mechanical and electrical defects. As soon as the projector is unpacked, inspect for any dam age that m ay have occurred in transit. Save all packing material until the inspection is completed. If damage is found, ﬁle claim with carrier immediately. The Barco Sales and Service ofﬁce should be notiﬁed as soon as possible.

Mechanical check

This check should conﬁr m that there are no broken knobs or connectors, that the cabinet and panel su rfaces are free of dents and scratches, and that the me ter face and operating panel are not scratched of cracked. The Barco Sales and Service ofﬁce should be notiﬁed as soon as possible.

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1. Operating conditions

1.6 Mutual Agreement

Contracting parties

Unless otherwise agreed, signing the document means acceptance of above items, especially the unconditional acceptance of the operating conditions.

For the Buyer

Firm: Firm: Barco

Name: Name:

Sign: Sign:

For the Manufacturer

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1. Operating conditions

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2. SAFETY INSTRUCTIONS

Overview

• General considerations

• Restricted Access Location

• Electrical Safety

• Heat and Fire Hazards

• Safety on Installation

• Protection from Ultraviolet Radiation

• Protection on Servicing

• Safety on Cleaning

• Safety on Shipping

2. Safety instructions

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2. Safety instructions

2.1 General considerations

Users deﬁnition

Throughout this manual, the term SERVICE PERSONNEL refers to persons having appropriate technical training and experience necessary to be knowledgeable of potential hazards to which they are exposed (including, but not limited to HIGH VOLTAGE ELEC TRIC and ELECTRONIC CIRCUITRY and HIGH BRIGHTNESS PROJECTORS) in performing a task, and of measures to minimize the potential risk to themselves or other persons. The term USER and OP ERATOR refers to any person other than SERVICE PERSONNEL, AUTH ORIZE D to operate professional projection systems located in RESTRICTED ACCESS LOCATIONS.

The DLP Cinema Systems are intended "FOR PROFESSIO N AL USE ONLY" by AUTHORIZED PERSON NEL familiar with pote ntial hazards associated with high voltage, high intensity light beam s, ultraviolet exposure and high temperatures generated by the lamp and associated circuits. Only qualiﬁed SERVICE PERSONNEL, knowledgeable of such risks, are allowed to perform service functions inside the product enclosure.

General Safety Instructions

• This equ ipment is intended for installation in a restricted access location.

• Before operating your projector please read this man ual thoroughly, and retain it for future reference.

• Installation and preliminary adjustments should be performed by qualiﬁed Barco personnel or authorized Barco service dealers.

• All warnings on the projector and in the documentation manuals should be adhered to.

• All instructions for operating and use of this equipment m ust be followed precisely.

• All loc al installations codes should be adhered to.

Owner’s record

The part number and the serial number are printed on a label w hich is stuck on the respective part. Record these numbers in the spaces provided below. Refer to them whenever you call upon your Barco custom service engineer regarding this product.

NAME PART NUMBER

DP-1500 projector R9004443

Prime Lens

Touch panel R9855910

1.4 - 2.05 : 1 (motorized)

1.4 - 2.05 : 1 (manual)

1.6 - 2.5 : 1 (motorized) R9855932 & R9855933

1.6 - 2.5 : 1 (manual) R98559321 &

1.9 - 3.2 : 1 (motorized) R98559934 &

1.9 - 3.2 : 1 (manual) R985599341 &

2.4 - 3.9 : 1 (motorized)

2.4 - 3.9 : 1 (manual)

R9855931

R98559311

R98559331

R9855935

R98559351

R9855936

R96559361

SERIAL NUMBER SUPPLIER

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2. Safety instructions

2.2 Restricted Access Location

Installation in a Restricted Access Location

The DP -1500 can only be installed in a Restricted Acc ess Location.

What is a Restricted Access Location (Deﬁnition) ?

Deﬁnition of a Restricted Access Location:

A location for equipment w here both of the following paragraphs apply:

• Access can only be gained by SERVICE PERSONS or by USERS who have been instructed about the reasons for the restriction applied to the location and about the precautions that shall be taken.

• Access is through the use of the TOOL or lock and key, or other means of security, and is controlled by the authority responsible for the location.

What are the Reasons for the Applied Restriction?

The Air ex haust on the top of the Projector can reach high temperatures due to the High Light Output Range of the installed lamp.

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2. Safety instructions

2.3 Electrical Safety

Safety Warning

TO PREVENT FIRE OR ELECTRICAL SHOCK HAZARD, DO NOT EXPOSE THIS PROJECTOR TO R AIN OR MOISTURE.

Rating & Grounding

• This product should be operated from an AC power source. Check if the m ains voltage and capacity matches the projector electrical r atings.

• This product is equipped with a three-terminal barrier strip for the connection of a mono phase line with a separate earth ground PE. If you are unable to install the AC Requirements, contact y our electrician. Do not defeat the purpose of the grounding.

• Always use a general disconnect switch to s witch off the complete installation.

• Warning: High leakage c urrent. Earth connection essential before connecting supply.

General about the Projector

• Do not allow anything to rest on the power cord. Do not locate this product where persons will walk on the co rd.

• Do not operate appliance with a damaged cord or if the appliance has been dropped or damaged - until it has been examined by a qualiﬁed serviceman.

• Position the cord so that it will not be tripped over, pulled, or contact hot surfaces.

• If an ex tension cord is necessary, a cord with a current rating at least equal to that of the appliance should be used. A cord rated for less amperage than the appliance may overheat.

• Let appliance cool completely before storing. R emov e cord from appliance when storing.

• Never push objects of any kind into this product t hrough cabinet slots as they may touch dangerous voltage points or short out parts that could result in a risk of ﬁre or electrical shock.

• Never spill liquid of any kind on the product. Should any liquid or solid object fall into the cabinet, unplug the set and have it checked b y qualiﬁed service personnel before resuming operations.

• Lightning - For added protection for this video product during a lightning storm, or when it is left unattended and unused for long periods of time, unplug it from the wall outlet and disconnect media and com to the projector due to lightning and AC power-line surges.

munication cables. This will prevent dam age

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2. Safety instructions

2.4 Heat and Fire Hazards

Warning Risk of Fire

Warning Risk of Fire: Do Not Place Flammable or Combustible Materials Near P rojector !

Barco large screen projection products are designed and manufactured to meet the most stringent safety regulations. This projector radiates heat on its external surfaces and from ventilation ducts during normal operation, which is both normal and safe. Exposing ﬂammable or combustible materials into close proximity of this projector could result in the spontaneous ignition of that material, resulting in a ﬁre. For this reason, it is absolutely necessary to leave an “exclusion zone” around all external surfaces of the projector whereby no ﬂammable or combustible materials are present. The exclusion zone must be not less than 40 cm (16”) for all DLP Cinema projectors. The exclusion zone on the lens side m ust be at least 5 m . Do not cover the projector or the lens with any material while the projector is in operation. Keep ﬂammable and combu stible materials away from the projector at all times. Mount the projector in a well ventilated area away from sources of ignition and out of d irect sun light. Never expose the projector to rain or moisture. In the event of ﬁre, use sand, CO have service performed on this projector by authorized Barco service personnel. A lways insist on genuine Barco replacement parts. Never use non-Barco replacement parts as they may degrade the safety of this projector.

Slots and Openings

Slots and openings in the cabinet and the sides are provided for ventilation; to ensure reliable operation of the projector and to protect it from overheating, these openings must not be blocked or covered. The open product too close to walls, or other similar surface. This product should never be placed near or over a radiator or heat register. T his projector should not be placed in a built-in installation or enclosure unless proper ventilation is provided.

Projection Room

Projection room s m ust be well ventilated or cooled in order to avoid build up of heat. It is necessary to vent hot exhaust air from console to the outside of the building. T he minimum exhaust airﬂow requirement is 6.65 m

, or dry p owder ﬁre extinguishers; nev er use water on an electrical ﬁre. Always

ings should never be blocked by placing the

/min or 235 CFM .

Replaceable Batteries

The p rojector electronic is provided with a replaceable battery.

CAUTION: Risk of explosion if battery is replaced by an incorrect type. For disposal of used batteries, always

consult federal, state, local and provincial hazardous waste disposal rules and regulations to ensure proper disposal.

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2. Safety instructions

2.5 Safety on Installation

Personal Injury or Property Damage

WARNING: To minimize risks of personal injury or property damage, due electrical shock, ﬁre, energy hazards, mechanical and heat hazards, Ultraviolet an Infrared energy hazards, and/or chemical hazards this equipment must be installed and/or serviced ONLY by SERVICE PERSONNEL.

• To prevent risk of ﬁr e or electric shock, do not immerse or expose this appliance in water or other liquids.

• To prevent the risk of electric shock, do not disassemble this appliance, but always take it to an authorized, trained service person when service or repair work is required.

• The use of an accessory attachment not recommended by the manufacturer may cause a risk of ﬁre, electric shock, or injury to persons.

Projector Damage

If the Air Filters are not reg ularly replaced (A "clean" booth would be monthly-minimum ), the air ﬂow inside the projector could be disrupted, causing overheating. O verheating may lead to the projector shutting down during oper ation.

In order to ensu re that correct airﬂow is maintained, and that the projector complies with Electromagnetic Compatibility requirements, it should always be operated with all of it’s covers in place.

Ensure that nothing can be spilled on, or dropped inside the projector. If this does happen, switch off and unplug the mains supply immediately. Do not operate the projector again until it has be en checked by qualiﬁed service personnel.

The projector must always be mounted in a manner which ensures free ﬂow of air into its air inlets and unimpeded evacuation of the hot air e xhausted from its cooling system. Heat sensitive materials should not be placed in the path of the ex hausted air or on the lamp house.

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2. Safety instructions

2.6 Protection from Ultraviolet Radiation

Do not look directly in the high intensity light beam

WARNING: Do not look directly in the light beam. T he lamp contained in this product is an intense source of light and heat. One

component of the light emitted from this lamp is ultraviolet light. Potential eye and skin hazards are present when the lamp is energized due to ultraviolet radiation. Avoid unnecessary exposure. Protect yourself and your employees by making them aware of the hazards and how to protect themselves. P rotecting the skin can be acc omplishe d by wearing tightly woven garments and gloves. Protecting the eyes from UV can be accomplished by wearing safety glasses that are designed to provide UV protection. In addition to the UV, the visible light from the lamp is intense and should also be considered when choosing protective eye wear.

Exposure to UV Radiation

Some medications are known to make individuals extra sensitive to UV radiation. The American Conference of Governmental I ndustrial Hygienists (ACGIH) recommends occupational UV exposure for an-8hour day to be less than 0.1 microwatts per square centimeters of effective UV radiation. An evaluation of the workplace is adv ised to assure employees are not exposed to c umulative radiation levels exceeding these government guidelines.

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2. Safety instructions

2.7 Protection on Servicing

WARNING: Attempts to alter the factory-set internal controls or to change other control settings not specially

discussed in this manual can lead to permanent damage to the Projection Unit and cancellation of the warranty.

Servicing

Do not attempt to service this projector yourself, as opening or removing covers may expose you to dangerous voltage potential and risk of electric shock! Refer all projector service to a qualiﬁed Barco service center.

Call for service in the following conditions :

• When the powe r cord or plug is dam aged or frayed.

• If liquid has been spilled into the projector.

• If the product has been exposed to rain or water.

• If the product does not operate normally when the operating instructions are followed. Adjust only those controls that are covered by the operating instructions s ince improper adjustment of the other controls may result in dam age and will often require extensive work by a qualiﬁed technician to restore the product to normal operation;

• If the product has been dropped or the cabinet has been damaged.

• If the product exhibits a distinct change in performance, indicating a need for service.

Replacement Parts

When replacement parts are required, be s ure the service technician has used original B arco replacement parts or authorized replacement parts which have the s ame characteristics as the Barco original pa performance and reliability, ﬁre, electric shock or other hazards. U na uthorized substitutions may void warranty.

rt. Unauthorized substitutions m ay result in degraded

Safety Check

Upon completion of any service or repairs to this projector, ask the service technician to perform safety checks to determine that the projector is in proper operating condition.

Possible Explosion Hazard

Always keep in m ind the caution below:

CAUTION: Xenon arc lamps are under high pressure. The lamp must be handled

explode if dropped or mishandled. Whenever the protective cover is removed from the lamp, authorized protective clothing MUST be worn!

with great care. They may

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2. Safety instructions

2.8 Safety on Cleaning

Cabinet

Unplug this product from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a damp cloth for cleaning.

To keep the cabinet looking brand-new, periodically clean it with a soft cloth. Stubborn stains may be removed with a cloth lightly dampened with mild detergent solution. Never use strong solvents, such as thinner or benzine, or abrasive cleaners, since these will d amage the cabinet.

Optical Performances

To ensure the highest optical performance and resolution, the projection lens es are specially treated with an anti-reﬂective coating, therefore : AVOID TOU CHING THE LENS FACE. To remove dust on the lens, use a soft dry cloth. Do not use a dam p cloth, detergent solution, or thinner. Follow the lens cleaning procedure in the Ow ners Manual.

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2. Safety instructions

2.9 Safety on Shipping

Original Shipping package

Save the original shipping wooden box and packing material; they will come in handy if you ever have to ship your projector. For maximum protection, repack your s et as it was originally packed at the factory.

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3. Mechanical set up of the DP-1500

3. MECHANICAL SET UP OF THE DP-1500

Overview

• Unpacking the projector

• Positioning the DP -1500 at port window

• Installation of the exhaust system

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3. Mechanical set up of the DP-1500

3.1 Unpacking the projector

What has to be done ?

At delivery the projector is packed in a carton box upon a wooden pallet and secure d w ith banding and fastening clips. Furthermore, to provide protection dur ing transportation, the projector is surrounded with foam. Once the projector is arrived at the installation site, it has to be removed from the carton box and wooden pallet in a safe manner without damaging the projector.

After unpacking let the projector acclimate to the room temperature which must be higher then 10°C (50°F) and lower then 35°C (95°F). Neglecting this may result in a start up failure of the Light Processor Un

Necessary tools

• 8 mm Allen wrench.

• 13 mm open end wrench.

• 17 mm open end wrench.

How to unpack the projector ?

1. Remov e the banding around the carton box, by releasing the fastening clips as illustrated, and open the box.

Image 3-1

2. Remov e the smaller carton box (reference 1) as illustrated.

Note: The smaller carton box contains the manual.

it.

Image 3-2

3. Remov e the carton box and the foam around the projector. See image 3-2.

Note: The projector is still attached to a wooden plate, which is secured the below pallet.

4. Loosen the four nuts (reference 2 image 3-2) which secure the pallet as illustrated. Use a 13 mm open en d wrench.

5. Rotate the wo oden support plate with projector 90° and slide the front side over the edge of the pallet until the ﬁxa t ion screw

(reference 4) is visible as illustrated.

6. Remov e the hexagon socket head cap

screw(reference4). Usean8mmAllenwrench.

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3. Mechanical set up of the DP-1500

90°

Image 3-3

7. Slide the rear side over the edge of the pallet unit the two ﬁxation screws (reference 5) at the rear are visible.

8. Remov e the two hexagon socket head cap screw (reference 5). Use an 8 mm Allen wrench.

Image 3-4

9. Remov e the projector from the wooden support plate and ﬁnally remove the 3 extension tubes (reference 6). Use a 17 mm

wrench.

Image 3-5

Save the original shipping carton a

nd packing material, they will be necessary if you ever have to ship your

projector. For maximum protection, repack your projector as it was originally packed at the factory.

A rubber foam inside a plastic bag is placed into the lens opening of the projector. It’s recommended to reuse this foam and plastic back each time you transport the projector. This to prevent intrusion of dust and foreign particles.

The lens is delivered in a separate box. For lens installation, see section “Lens & lens holder”.

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3. Mechanical set up of the DP-1500

3.2 Positioning the DP-1500 at port window

WARNING: The installation of the DP-1500 projector requires at least 2 persons.

General guide lines

• Use a solid pedestal to put the DP-1500 projector on. Ensure that the pedestal can h andle the weight of all feet of the projector are captured.

• The ped estal should be placed in front of the port window wall in this manner that the projector front cover is at a distance of minimum 20 centimeter from the port window.

20 cm

Image 3-6

Barco offers a pedestal for the DP-1200 digital projector. This universal pedestal allows a solid and easy setup of the projector. The universal pedestal has a separate compartment to install the UPS unit (if available) for the DP-1200 digital projector. Futhermore, the universal pedestal contains a standard 19” rack to build in the projector peripherals like alternative content switchers (e.g. ACS-2048).

the projector and that

Necessary tools

• 14 mm wrench.

• 17 mm wrench.

Projector centering

1. If the projector is standalone in front of the port window, center the projector with the theatre screen (see ref A image 3-7).

2. If a ﬁlm projector is already present (projector will be off-center), try to optimize aim (see ref B imag e 3-7).

Note: Unlike ﬁlm projectors, it is best to keep the projector lens surface as parallel to the screen as possible, even if it is

signiﬁcantly above the screen center.

The off-center position slightly increase side keystone, but will minimize horizontal lens offset required.

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3. Mechanical set up of the DP-1500

A B

Image 3-7

3. Proceed to leveling the projector by adjusting the feet of the projector as follows:

- Loosen the nuts (A), using a w rench of 17 mm, on the threaded rod.

- Adjust the height of the 3 legs (B) to level the projector, using a 14 mm wrench.

- Secure the leg height by tightening the nuts (A).

Note: There must be at least 5 cm between the bottom side of the projecto

SCREEN CENTER SCREEN CENTER

r and the pedestal.

OFF-CENTER

Image 3-8

4. Later, when the projector is up-and-running, adjust precise image geome try and placement.

Projector tilting

In an ideal installation, the DP-1500 lens surface is centered with and parallel to the screen. This orientation he lps to ensure optimized lens performances with minimal offset. If this position is not pos sible (such as when the projector is signiﬁcantly higher than the center of the screen), it is better to rely on offset rather than extra tilt.

1. Before adjusting tilt, make sure the projector is as well-centered with the theatre screen as possible for your installation area.

2. Check with theatre personnel for th

3. Tilt the projector to closely match this screen tilt angle as follows:

- Loosen the nuts (A), using a w rench of 17 mm, on the threaded rod.

- Adjust the height of the legs until the projected im age matches the projection port window and the screen tilt.

- Secure the leg height by tightening the nuts (A).

e degree of screen tilt, or measure this incline with a protractor at the screen.

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3. Mechanical set up of the DP-1500

Image 3-9

Barco offers a pedestal for the DP-1200 digital projector. This universal pedestal allows you to easily tilt the projectorforwardupto6°.

90°

Inclined screen

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3. Mechanical set up of the DP-1500

3.3 Installation of the exhaust system

About Exhaust

The exhaust stack of the projector head is designed to ﬁt a 201 mm (7.91 inch) diameter duct. This size must be used throughout the entire system and installed to eliminate any possibility of downdraft or rain dripping into the lamp house.

The exhaust blower must be capable of removing minimum 6,65 m

CAUTION: If more than one projector is installed in a common projection booth, the above exhaust air ﬂ ow

must be measured at EACH individual projector head exhaust stack. Inadequate exhaust draft can contribute to premature xenon bulb lamp failure.

How to install the Exhaust stack

See illustration below:

/min (235 CFM).

Image 3-10

Ensure good condition of the lamp house blower. Keep the blower inlet clean for unrestricted air ﬂow.

To ensure maximum bulb life, operate the lam after extinguishing the bulb.

p house blower and the exhaust system for at least ten minutes

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3. Mechanical set up of the DP-1500

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4. Electrical set up of the DP-1500

4. ELECTRICAL SET UP OF THE DP-1500

WARNING: The total electrical installation should be protected by an appropriate rated and readily accessi-

ble disconnect switch, circuit breakers and ground fault current interrupters. The installation shall be done according to the local electrical installation codes.

Overview

• Power requirements

• Connecting the main AC power

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4. Electrical set up of the DP-1500

4.1 Power requirements

Technical data

Power supply

Frequency

Rated current 20 A

Lamp capacity 1500 to 3000 W

CAUTION: ALL POWER CONNECTIONS to the DP-1500 projector are made to the three-terminal strip located

in a sealed compartment behind the rear cover of the projector.

Mono phase power net + PE (200-240VAC)

50/60 Hz

CAUTION: The cross-sectional area of the conductors in the Power Supply Cord shall be not less than 4 mm

or AWG 10

CAUTION: BECAUSE OF HIGH VOLTAGES impressed during the ignition cycle, the projector casing MUST

be grounded. Connect an adequate earth ground to the grounding lug adjacent to the terminal board

AC Requirements

THE AC REQUIREMENTS for the DP-1500 projector is a mono phase system, with a separate earth ground PE.

Voltage requirements are printed onto the Name and Data Plate. The AC supply must be installed by a qualiﬁed electrician in conformance to local codes. Hardware, wire siz es and conduit types must comply with local codes.

A general disconnect switch appropriate rated and readily accessible must be used to switch off the projector.

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4.2 Connecting the main AC power

Necessary tools

• Flat screw driver.

• Phillips screw driver PH2.

Necessary parts

• Two cable ties.

•Certiﬁed AC power supply cord 4.0 mm ², 10AWG, min. 300V.

How to connect the main AC power with the DP-1500 projector?

1. Remov e the rear cover and lamp cover of the projector.

2. Remov e the cover of the m ain AC compartment by releasing the three captive dumb screws.

4. Electrical set up of the DP-1500

Image 4-1

3. Guide the A C power cord through the cable gland and connect the wires to the 3-terminal strip as illustrated.

Warning: Always connect ﬁrst the PE wire.

Image 4-2

4. Secure the power cord with the chassis of the projector by using two cable ties (A) and by fastening the cable gland (B) as

illustrated.

Note: The ﬁrst production series of the DP-1500 have the power cord entrance at the rear as showed in image 4-4. In this case

no cable ties can be used.

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4. Electrical set up of the DP-1500

Image 4-3 Power cord entrance at the bottom.

5. Reinstall the cover of the main AC com partment.

Image 4-4 Power cord entrance at the rear.

Image 4-5

6. Reinstall the rear cover and lamp cover of the projector.

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5. LENSES & LENS HOLDER

CAUTION: Never transport the projector with the lens mounted on it !

Always remove the lens before transporting the projector.

Overview

• Available lenses

• Lens selection

• Lens formulas

• Lens removal

• Lens installation

• Lens shift, zoom & focus

• Scheimpﬂug adjustment

5. Lenses & lens holder

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5. Lenses & lens holder

5.1 Available lenses

Overview

Lens

0.98" DC2K Zoom (1.2–1.81 : 1)

0.98" DC2K Zoom (1.4–2.05 : 1)

0.98" DC2K Zoom (1.6–2.5 : 1)

0.98" DC2K Zoom (1.95–3.2 : 1)

0.98" DC2K Zoom (2.4–3.9 :1 )

0.98" DC2K Zoom (2.4–3.9 : 1)

Type Product Number Image

Motorized R9855957

Manual R98559571

Motorized R9855931

Manual R98559311

Motorized R9855932 or R9855933

Manual R98559321 or R98559331

Motorized R9855934 or R9855935 image 5-1

Manual R98559341 or R98559351

Motorized R9855936 image 5-2

Manual R98559361

Image 5-1 R9855934: 0.98" DC2K Zoom (1.95–3.2 : 1)

Image 5-2 R9855936: 0.98" DC2K Zoom (2.4–3.9 :1 )

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5. Lenses & lens holder

5.2 Lens selection

How to select the right lens for your application ?

1. Determine the required screen width (SW).

2. Determine the position of the projector in the projection room with regard to the screen and measure the projector-screen distance

(PD).

3. Use the lens formulas (see "Lens form ulas", page 36) to ﬁnd the bes t corresponding PD with r egard to the measured pr ojector-

screen distance for the required screen width SW.

Tip: Divide PD by SW to determine the approximate throw ratio. Choose a lens, which captures the calculated throw ratio.

Use the lens formula of the chosen lens to recalculate exactly.

SCREEN

Image 5-3

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5. Lenses & lens holder

5.3 Lens formulas

Formulas

Lens

0.98” DC2K Zoom (1.2–1.81:1)

0.98” DC2K Zoom (1.4–2.05:1)

0.98” DC2K Zoom (1.6–2.5:1)

0.98” DC2K Zoom (1.95–3.2:1)

0.98” DC2K Zoom (2.4–3.9:1)

Due to production tolerances the real distances can differ by 2% from these calculated values.

For critical situations (ﬁ xed installs that use the lens at one of its extreme zoom positions) this should be taken into account.

Throw ratio for 0.98" DC2K Zoom Formulas (metric and inches)

1.2 - 1.81

1.4 - 2.05

1.6 - 2.5

1.95 - 3.2

2.4 - 3.9

min

max

min

max

min

max

min

max

min

max

=1.2 x SW

=1.81 x SW

=1.4 x SW

=2.05 x SW

=1.60 x SW

=2.50 x SW

=1.95 x SW

=3.2 x SW

=2.4 x SW

=3.9 x SW

CAUTION: Never transport the projector with a lens mounted in the lens holder. Always remove the lens

before transporting the projector. Neglecting this can damage the lens holder and prism.

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5. Lenses & lens holder

5.4 Lens removal

How to remove a lens from the projector lens holder ?

1. Support the lens with one hand while you unlock the lens holder by sliding the lock handle towards the “unlocked” position as

illustrated.

Image 5-4

2. Gently pull the lens out of the lens holder.

Image 5-5

It’s recommended to place the lens caps of the original lens packaging, back on both sides of the removed lens to protect the lens.

It’s recommended to place the foam rubber of the original projector packaging, back in the lens opening to prevent intrusion of dust. Note that this foam rubber is packed in a plastic bag to prevent the dust, emitted by the foam, from entering the projector.

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5. Lenses & lens holder

5.5 Lens installation

How to install a lens into the projector lens holder ?

1. Remov e the foam rubber in the opening of the lens holder if not removed yet.

2. Take the lens assembly out of its packing material and rem ove the lens caps on both sides.

3. Place the lens holder in the “unlocked” pos ition by moving the lens lock handle (A) towards the lens power supply socket (B) as

illustrated.

Image 5-6

4. Ensure that the lens holder stands in the On-Axis position (horizontal and vertical mid pos ition).

Note: The lens holder is placed default in the On-Axis position at factory.

5. Gently insert the lens in s uch a way that the lens connector matches the socket (B).

Image 5-7

6. Insert the lens until the connector seats into the socket.

Warning: Do not release the lens yet, as the lens may fall out of the lens holder.

7. Secure the lens in the lens holder

supply socket. Ensure the lens touches the front plate of the lens holder.

by sliding the lens lock handle into the “locked” position, which is away from the lens power

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Image 5-8

8. Check if the lens is really secured by trying to pull the lens out of the lens holder.

CAUTION: Never transport the projector with a lens mounted in the lens holder. Always remove the lens

before transporting the projector. Neglecting this can damage the lens holder and prism.

5. Lenses & lens holder

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5. Lenses & lens holder

5.6 Lens shift, zoom & focus

Manual or motorized lens adjustment

The DP-1500 projector can be equipped with a mo torized or manual lens shift functionality and/or a motorized or manual zoom & focus functionality. A DP-1500 projector with a manual shift can be recognized by the two knobs on the top of the projector (see image 5-10). A DP-1500 projector with a m otorized zoom & focus can be recognized by the electrical lens socket upon the lens holder.

Maximum shift range

The lens can be shifted with respect to the DMD wh ich result in a s hifted image on the screen (Off-Axis). A 100% shift means that the centre point of the projected image is shifted by half the screen size. In other words, the centre point of the projected image falls together with the outline of the image in an On-Axis projection. Due to mechanical an optical limitations the shift range is limited as well.

All DC2K lenses have a shift range of 50% up/down and 15% left/right. This range is valid for all throw ratios. Only the 0.98" DC2K Zoom (1.95–3.2 : 1) lenses with item numbers R9855934 and R98559341 have a larger shift range of 128% up/down.

How to shift the lens of the DP-1500?

1. Is the projector equipped with a motorized shift?

If yes, use the up and down arrow keys on the local keypad to shift the lens vertically and use the left and right arrow keys on the local keypad to shift the lens horizontally.

Image 5-9

If no, use the ﬁrst knob (V) on top of the projector to shift the lens vertically and use the second knob (H) on top of the p rojector to shift the lens horizontally.

H V

Image 5-10

How to zoom in or out?

1. Is the projector equipped with a motorized zoom & focus?

If yes, use the “+” and “-” zoom keys on the local keypad to zoom in or out.

Image 5-11

If no, use the zoom barrel on the lens to zoom in or out.

How to focus?

1. Is the projector equipped with a motorized zoom & focus?

If yes, use the “+” and “-” focus keys on the local keypad to focus the image on the screen.

Image 5-12

If no, use the focus barrel on the lens to focus the image on the s creen.

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5. Lenses & lens holder

5.7 Scheimpﬂug adjustment

What has to be done ?

The lens holder has to be adjusted so that the “sharp focus plane” of the projected image falls together with the plane of the screen (Fp1→Fp2). This is achieved by changing the dis tance between the DMD plane and the lens plane (Lp1→ Lp2). The closer the lens plane comes to the DMD plane the further the sharp f ocus plane will be. It can happen that you won’t be able to get a complete focused image on the screen due to a tilt (or sw ing) of the lens plane with respect to the DMD plane. This is also know as Sheimpﬂug’s law. To solve this the lens plane must be placed parallel with the DMD plane. This can be achieved by turning the lens holder to remove the tilt (or swing) between lens plane and DMD plane (Lp3→Lp4).

Lp1

Lp2

DMD

Image 5-13

The lens holder has three adjustment mecha nisms. The ﬁrst m echanism allows to shift the lens back and forward, the second mechanism allows to tilt the lens and the third mechanism allows to swing the lens . Note that all three adjustment mechanisms stand in relation with each other. So, a change to one of them will also effect the ad justment result of the two others. Therefore, all three adjustment p o ints have to be alternately and repeatedly adjusted until the projected image is completely focused on the screen.

Scheimpﬂug principle

The "plane of sharp focus" can be changed so that any plane can be brought into sharp focus. When the DMD plane and lens plane are parallel, the plane of sharp focus will also be parallel to these two planes. If, however, the lens plane is tilted with respect to the DMD plane, the plane of sharp focus will also be tilted ac cording to geom etrical and optical properties. The DMD plane, the principal lens plane and the sharp focus plane w ill intersect in a line below the projector for downward lens tilt.

SCREEN

Fp1

Fp2

DMD

Lp3 Lp4

(Scheimpflug)

Fp4

Fp3

SCREEN

Necessary tools

• 3 mm Allen wrench.

• 5,5 mm nut driver or ﬂ at screw driver.

• White paper sheet.

How to set up the projector for lens holder adjustment?

1. Place the projector upon a stable pedestal in its ﬁnal location.

2. Remov e the front cover, side c over and top cover of the projector.

3. Switch on the projector and project the internal green focus pattern.

4. Focus the projected image as sharp as possib

le upon the screen.

How to adjust the lens holder?

1. Loosen (not remove) the following lock screws of the lens holder adjustment mechanism usinga3mmAllenwrench:

a) The three screws of the lens holder front plate. Note that the three retaining springs of the lens holder plate are not strong

enough to keep some heavy lenses into pos ition while adjusting the lens holder. If this is the case you have to fasten these screws immediately a fter adjusting the focus shift plate.

b) The two screws of the lens holder tilt mechanism.

c) T he two screws of the lens holder swing mechanism.

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5. Lenses & lens holder

Image 5-14

2. Rotate the focus shift plate of the lens holder until the centre (F) of the projected pattern is m ost sharp on the screen.

Tip: Use a white paper to search for the “sharp focus plane”. The sharp focus plane is located behind the screen in case you

can’t focus the projected pattern on the paper somewhere between the screen and the lens. Knowi to determine in which direction you have to rotate the focus shift plate. Rotate the plate counterclockwise in case you can’t ﬁnd the sharp focus plane somewhere between screen and lens.

Tip: Immediately fasten the three screws of the lens holder front plate in case of using a projection lens which is to heavy for

the three retaining springs of the lens holder plate.

ng that will help you

Image 5-15

3. Adjust the screw (bit by bit) o f the lens holder swing mechanism until the mid left and mid right of the projected pattern is most

sharp on the screen. Use a 5,5 mm nut driver or a ﬂat screw driver.

Tip: Use a white paper to search for the “sharp focus plane” at the left or right side of the projected pattern. Turn the adjustment

screw a bit and check if the sharp focus plane has come closer to the screen. If not, turn the adjustment screw in the opposite direction and check again.

Note: A simultaneous readjustment of the focus shift plate will be necessary to get the mid left and mid right of the projected

pattern equally focused as the centre.

FF F

Image 5-16

4. Adjust the screw of the lens holder tilt mechanism until the mid top and mid bottom of the projected pattern is most sharp on the

screen. Use a 5,5 mm nut driver or a ﬂat screw driver.

Tip: Use a white paper to searc

h for the “sharp focus plane” at the top or bottom side of the projected pattern. Turn the adjustment screw a bit and check if the sharp focus plane has come closer to the screen. If not, turn the adjustment screw in the opposite direction and check again.

Note: A simultaneous readjustment of the focus shift plate will be necessary to get the mid top and mid bottom of the projected

pattern equally focused as the centre.

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5. Lenses & lens holder

Image 5-17

5. Repeat from step 2 until the projected focus pattern is as s harp as possible in the centre, left, right, top and bottom of the screen.

6. Optimize the focus of the projected im age as follows:

a) Place the zoom lens in TELE position (smallest projected image) and ad just the focus using the lens focus barrel or motorized

focus control.

b) Place the zoom lens in WIDE position (largest projected image) a nd adjust the focus using the focus shift plate of the lens

holder.

c) Re peat step “a” and “b” until the projected image is as sharp as possible.

7. Fasten all lock screws of the lens holder adjustmen t mechanism.

Image 5-18

8. Reinstall the top cover, the side cover and the front cover of the projector.

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5. Lenses & lens holder

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6. LAMP & LAMP HOUSE

Overview

• Introduction

• Removal of the lamp house

• Removal of the xenon bulb lamp

• Installation of the xenon bulb lamp

• Installation of the lamp house

• Resetting the lamp param eters

• Realignment of the lamp in its reﬂector

6. Lamp & lamp house

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6. Lamp & lamp house

6.1 Introduction

Lamp & lamp house

The lamp house of the DP-1500 projector is delivered without lamp. The xenon bulb lamp is delivered separately and has to be installed on site by a qualiﬁed service technician.

Image 6-1

A Lamp house. B Xenon bulb lamp.

The xenon bulb lamp is packed in a protective container or wrapped in a protective cloth. Never remove this protective container or protective cloth without wearing adequate protective c lothing (face shield, clean cotton glovers, welder ’s jacket).

Image 6-2 Left: Xenon bulb lamp in protective container. Right: Xenon bulb lamp wrapped in protective cloth.

CAUTION: Xenon compact arc lamps are highly pressurized. When ignited, the normal operating temperature

of the bulb increases the pressure to a level at which the bulb may explode if not handled in strict accordance to the manufacturer’s instructions. The bulb is stable at room temperature, but may still explode if dropped or otherwise mishandled. Whenever the lamp house, containing a xenon bulb lamp, has to be dismantled or whenever the protective container or cloth has to be removed from the xenon bulb lamp, authorized protective clothing MUST be worn!

Available lamps (without lamp house)

Lamp Type

Osram x enon bulb lamp of 3 kW

Osram x enon bulb lamp of 2 kW

Ushio xenon bulb lamp of 3 kW

Ushio xenon bulb lamp of 2 kW

3kW DHP R9855938

2kW DHP R9855956

DXL30BAF R9855940

DXL20BAF R9855955

Order info

46 R59770091 DP-1500 06/01/2009

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6.2 Removal of the lamp house

WARNING: This procedure may only be performed by qualiﬁed technical service personnel.

CAUTION: Lamp casing is very hot after operation. To avoid burns, let the projector cool down for at least 15

minutes before proceeding to the lamp unit replacement.

CAUTION: Due to its high internal pressure, the lamp may explode in either hot or cold states if improperly

handled.

Necessary tools

7mmﬂat screw driver.

How to remove the lamp house of the projector ?

1. Switch off the projector.

2. Remov e the lamp cover.

3. Re lease the three spring lock screws of the lamp house as illustrated.

6. Lamp & lamp house

Image 6-3

4. Hold fast the lamp house by the handles and pull the lamp house out of the projector.

Caution: Beware of the weight of the lamp assembly. Take the necessary precautions to avoid personal injury.

Image 6-4

5. Place the lamp house on a stable support.

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6. Lamp & lamp house

While starting up the projector, the electronics detect if a lamp is installed. If no lamp is installed, it is not possible to start up the projector.

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6.3 Removal of the xenon bulb lamp

WARNING: DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE OF

XENON BULB LAMP HANDLING OR SERVICE.

WARNING: This procedure may only be performed by qualiﬁed technical service personnel.

CAUTION: Xenon compact arc lamps are highly pressurized. When ignited, the normal operating temperature

WARNING: Always wear face protection (full face shield with neck protector) when handling xenon bulb

lamps.

6. Lamp & lamp house

WARNING: Always wear protective clothing (welder’s jacket) when handling xenon bulb lamps.

WARNING: Always wear clean leather gloves with wrist protectors when handling xenon bulb lamps.

Necessary tools

• 5 mm Allen wrench.

• 17 mm open ended spanner (2 pieces).

How to remove the xenon lamp bulb from the lamp house?

1. Ensure that you wear protective clothing, a full face shield and p rotective gloves.

2. Remov e ﬁrst the lamps house side cover and then the lamp house UV blocker assembly by releasing the r etaining thumbscrews as illustrated. Support the xenon bulb lamp while remov ing the UV blocker assembly.

Image 6-5

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6. Lamp & lamp house

3. Release the x enon bulb lam p from its socket by removing the hexagon socket head cap sc rew and plane washer as illustrated. Use a 5 mm Allen wrench.

Image 6-6

4. Slide the white anode socket, which is connected via a thick wire with the xenon bulb lamp, upwards away from its position and then remo ve the xenon bulb lamp with anode socket from the lamp house.

Image 6-7

5. Place the xenon bulb lam p into a protective container or wrap a protective cloth around the xenon bulb lamp.

6. Remov e the anode wire lug from the a

node socket. Use for that two open ended spanners of 17 m m. Hold fast the nut N1 with one spanner while releasing the nut N2 with the other spanner. Note that a plane washer ( W1 & W2) is provided on both sides of the anode wire lug (L).

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6. Lamp & lamp house

Image 6-8

7. Remov e the cathode lamp ad aptor (A) from the xenon bulb lamp (L) as illustrated. Usea5mmAllenwrenchtoreleasethe ﬁxation screw (S) of the adaptor.

Image 6-9

CAUTION: Expired xenon bulb lamps.

Dispose of expired bulbs that are beyond warranty in the following manner: wrap the bulb tightly in several layers of canvas or heavy cloth. Place it on hard surface and shatter the envelope with a sharp hammer blow. DO NOT place a non shattered bulb in any ordinary refuse container.

When returning a xenon bulb lamp for warranty adjustment, pack it in its original shipping container. Complete and return all required warranty information.

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6. Lamp & lamp house

6.4 Installation of the xenon bulb lamp

WARNING: DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE OF

XENON BULB LAMP HANDLING OR SERVICE.

WARNING: This procedure may only be performed by qualiﬁed technical service personnel.

CAUTION: Xenon compact arc lamps are highly pressurized. When ignited, the normal operating temperature

WARNING: Always wear face protection (full face shield with neck protector) when handling xenon bulb

lamps.

WARNING: Always wear protective clothing (welder’s jacket) when handling xenon bulb lamps.

WARNING: Always wear clean leather gloves with wrist protectors when handling xenon bulb lamps.

The DP-1500 projector is delivered without xenon bulb lamp installed. This procedure also assumes that the lamp house is closed and that there is no xenon bulb lamp installed inside the lamp house.

Necessary tools

• 17 mm open ended wrench.

• Torque wrench with 17 mm hexagon socket

• Torque wrench with 5 mm Allen socket.

Necessary parts

• Lamp cathode adapter.

• Hexagon socket head screw M6 x 40.

• Plane washer.

How to install the xenon bulb lamp into the lamp house?

1. Ensure that you wear protective clothing, a full face shield and p rotective gloves.

2. Remov e the UV blocker and side cover of the lamp house by releasing the retaining thumbscrews as illustrated.

Note: In case of a lamp replacement, the UV blocker will be already removed.

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6. Lamp & lamp house

Image 6-10

3. Install the lamp cathode adaptor (A) upon the xenon bulb lamp (L) as illustrated. Use (S)oftheadapter. Useforthatatorquewrenchwitha5mmAllensocket. Makesurethatthereisfullcontactbetweenthe cathode adapter and t he lamp base.

Note: The cathode lamp adaptor is delivered in a separate bag with t

reuse the adaptor from the xenon bulb lamp which you want to replace.

he projector. In case of a lamp replacement you have to

torque 2,5 Nm to fasten the ﬁxation screw

2,5 Nm

Image 6-11

4. Install the anode wire lug (L) upon the anode socket (S). Hold fast the nut N1 with an open-end wr ench while fastening the nut N2 with a torque of 9Nmusing a torque wrench. Ensure that at both sides of the wire lug L a plane washer (W1 & W2) is present.

Note: The anode socket is located just below the UV blocker and can easily be removed from the lamp house. In case of a lamp

replacement you have to reuse the anode socket which is connected to the xenon bulb lamp which you want to replace.

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6. Lamp & lamp house

Image 6-12

5. Remov e the protective container or unwrap the protective cloth from the xenon bulb lamp.

Warning: Ensure that you wear protective clothing, a full face shield and protective gloves.

Tip: Write down the serial number of the lamp. You will need this while updating the lamp parameters after installation of the

lamp. The serial number of the lamp is engraved in the neck of the xenon bulb lamp.

6. Gently guide the xenon bulb lamp into position inside the lamp house as illustrated. Anode socket hanging vertical down. While inserting the lam p, rotate it slightly, engaging the pins of the cathode adapter in the foreseen slots. This is to ensure the lamp cathode is completely inserted.

Warning: Make sure that the both pins of the cathode adapter are engaged in the foreseen slots.

9 Nm

Image 6-13

7. Insert the anode socket into position as illustrated.

Caution: Avoid any tension on the anode wire, so there is no mechanical stress on the bulb of the lamp.

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6. Lamp & lamp house

Image 6-14

8. Reinstall the UV blocker assembly as illustrated. Make sure that the xenon bulb lamp is properly supported by the lamp supporting mechanism in the centre of the UV blocker. Use the opening at the side of the lamp house to guide the supporting pin of the xenon bulb lam p into the anode supporting mechanism .

Image 6-15

9. Secure the UV blocker by fastening the four thumbscrews as illustrated.

Note: Please ensure that the thumb screws turning wires are ﬂash with the cover or interference will occur while inserting the

lamp house into the projector.

Image 6-16

10.Fasten the cathode side of the xenon bulb lamp using a hexagon socket head screw M6 x 40 and a plane washer as illustrated. Use a torque of 2,5 Nm to fasten the hexagon socket head screw. Use for that a torque wrench with a 5 mm Allen socket.

Caution: Make sure that the both pins (reference A of image 6-17) of the cathode adapter remain engaged in the foreseen

slots. Therefor, use one hand to keep the xenon bulb lamp into position while inserting the hexagon socket head screw.

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6. Lamp & lamp house

Image 6-17

11.Reinstall the side cover of the lamp h ouse as illustrated.

Note: Please ensure that the thumb screws turning wires are ﬂash with the cover or interference will occur while inserting the

lamp house into the projector.

2,5 Nm

Image 6-18

CAUTION: The “LAMP INFO” parameters which are stored on a chip inside the lamp house MUST be updated

after each installation of an xenon bulb lamp inside the lamp house. Neglecting this update will result in poor performance and short life time of the xenon bulb lamp. See procedure "Resetting the lamp parameters", page

59.

A realignment of the xenon bulb lamp in its reﬂector is required after the installation of the xenon bulb lamp in the lamp house. See procedure "Realignment of the lamp in its reﬂector", page 60.

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6. Lamp & lamp house

6.5 Installation of the lamp house

WARNING: This procedure may only be performed by qualiﬁed technical service personnel.

CAUTION: Due to its high internal pressure, the lamp may explode in either hot or cold states if improperly

handled.

Necessary tools

7mmﬂat screw driver.

How to install the lamp house of the projector ?

1. Ensure the projector is switched off.

2. Remov e the lamp cover.

3. Hold fast the lamp house by its handles and gently slide the lamp hous e into its socket. Note that the compartment is provided with guides (G) to position the lamp house correctly.

Image 6-19

4. Push the lamp house forward until it slides fully into the projector.

5. Secure the correct position of the lamp house by tightening all three spring lock screws as illustrated.

Image 6-20

6. Reinstall the lamp cover of the projector.

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6. Lamp & lamp house

While starting up the projector, the electronics detect if a lamp is installed. If no lamp is installed, it is not possible to start up the projector.

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6.6 Resetting the lamp parameters

CAUTION: The “LAMP INFO” parameters which are stored on a chip MUST be updated after each installation

of an xenon bulb lamp inside the lamp house. Neglecting this update will result in poor performance and short life time of the xenon bulb lamp.

How to reset the lamp parameters?

1. Start up the projector but do not ignite the lamp.

2. Go via the Communicator touch panel to the menu “Installation”>“Lamp”>“Lamp information”.

3. While the Lamp information window is displayed, tip on Reset (1).

A reset message is displayed (2).

4. Fill out the article number of the new lamp (3a) Or, click on Select (3b) to display a list of possible article numbers (4). Select a article number (5) and click OK (6).

The software will check if the entered article number is a valid number (7).

5. Fill out the serial number of the lamp (8).

6. C lick Reset (9).

6. Lamp & lamp house

Image 6-21 Reset lamp info

CAUTION: For more information about using the Communicator touch panel consult the user’s guide of the

communicator touch panel.

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6. Lamp & lamp house

6.7 Realignment of the lamp in its reﬂector

Each xenon bulb lamp installation requires a realignment of the lamp in its reﬂector for optimal performance of the xenon bulb lamp in the DP-1500 projector. Furthermore, it is recommended to realign the lamp after the ﬁrst run time of 100 and 200 hours. Especially the Z-axis of the lamp.

WARNING: This procedure may only be performed by qualiﬁed technical service personnel.

How to realign the lamp in its reﬂector?

1. Remov e the cover of the lamp compartment to gain access to the X-, Y-, and Z-axis adjustment thumbscrews of the lamp.

2. Switch on the projector and start up t he lamp.

3. Go via the Communicator touch panel to the menu “Installation” > “Lamp” > “Light output”.

4. Set the “Light output mode”innormal mode and the “Lamp Dimming” on maximum (255).

Note: This window on the Communicator touch panel shows in the upper left corner the measured value of the built-in light

sensor of the projector.

Image 6-22

5. Release the X -axis lock thum b screw (ref LX image 6-23) and Y-axis lock thumb screw (ref LY image 6-23).

6. Adjust the X-axis (ref X image 6-23), the Y-axis (ref Y image 6-23) and the Z-axis (ref Z image 6-23) for maximum current light output (Footlambert Measured). Carefully turn the thum bscrew for maxim um light output. Once over the m aximum , turn slightly in opposite direction to r each the maximum light output again. Do this for eac h direction and minimum repeat this adjustment cycle twice.

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6. Lamp & lamp house

Image 6-23

7. Fasten the X-axis lock thumb screw (ref LX image 6-23) and Y-axis lock thum b screw (ref

8. Switch off the projector.

9. Reinstall the cover of the lamp compartment.

LY image 6-23).

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6. Lamp & lamp house

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7. INPUT & COMMUNICATION UNIT

Overview

• Introduction

• Local Keypad of the DP-1500 projector

• Communication ports of the DP-1500 projector

• About G ene ral Purpose Inputs & Outputs (GP IO)

• Source input ports of the DP-1500 projector

7. Input & communication unit

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7. Input & communication unit

7.1 Introduction

General

The input & communication unit of the DP-1500 projector consist in a local keypad, input ports, communication ports, and a security key socket. The whole unit c an be removed from the projector for service purposes.

Image 7-1

A Local keypad. B Comm unication ports. C Source input ports. D Socket for security key.

CAUTION: The input & communication unit may only be removed by qualiﬁed service personnel. Removing

the input & communication unit will result in an authorization request upon startup.

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7.2 Local Keypad of the DP-1500 projector

Identiﬁcation of the keys

7. Input & communication unit

Image 7-2

A Numeric keyboard. B Marker area for macro name. C Standby/Operation switch. D Dowser Open/Close switch. E Test Pattern toggle switch. F Lens holder shift left/right & up/down keys. G Lens focus keys. H Lens zoom keys.

Numeric keys: All the numeric keys (A) of the local keypad have a blue backlight during normal operation. O nly when the authorization process is activated with the security key, then the backlight co lor of the numeric keys 1 to 10 changes to orange. Each key canbelinkedtoamacrowhichallowsyout numeric key has a marker area (B) where you can write down the name of the macro.

Standby key: Standby k ey (C ) switches O N or OFF the lamp and lamp elec tronics. The lamp cooling fans remain active for about 5 minutes. The speed of the other fans is reduced. The backlight color of the standby key remains red in standby mode and changes to green in operation mode.

Dowser key: T he dowser key (D) opens or closes the dowser. The backlight color of the dowser key is green when the dowser is open and r ed when the dowser is closed.

Pattern key: The pattern k ey (E) gives you direct access key to the internal test patterns of the projector.

Shift keys: The shift keys (F)

motorized lens shift

Focus keys: The focus keys (G) allows you to focus the projected image on the screen. This functionality is only available in case of a motorized lens and lens holder.

Zoom keys: The zoom keys (H) allows you to zoom in or out the p rojected image on the screen. This functionality is only available in ca se of a motorized lens and lens holder.

allows you to shift the lens up/down or left/right. This functionality is only available in case of a

o s etup the projector to your requirements with one push on a button. N ote that each

D E

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7. Input & communication unit

7.3 Communication ports of the DP-1500 projector

Location of the communication ports

A B C

Image 7-3

A Comm unication port for the touch panel. B RS232 input port. C General purpose input/output port (GPIO). D (Future expansion). E +12 VDC output port (maximum 2 ampere). F Master USB port type A. G Four Ethernet ports RJ45.

D E F G

TOUCH PANEL

This female DB-9 connector allows you to use a standard serial cable up to 10 meter to connect the touch panel interface with the projector. Note that the RS 232 protocol is used on this connection.

RS232 IN

This female DP-9 connector is only used for service purposes. Do not use this connector to communicate with the projector.

RS232

An Electronic Industries Association (EIA) serial digital interface standard specifying the characteristics of the com m unication path between two devices using either D-SUB 9 pins or D-SUB 25 pins connectors. This standard is used for relatively short-range communications and does not specify balanced control lines. RS-232 is a se rial control standard with a set number of conductors, data rate, word length and type of c onnector to be used. The standard speciﬁes component connection standards with regard to computer interface. It is also called RS-232-C, which is the third version of the RS-232 standard, and is functionally identical to the CCITT V.24 standard. Logical ’0’ is > + 3V, Logical ’1’ is < 3V. The range between -3V and +3V is the transition zone.

GENERAL PURPOSE IN/OUT

This 37 pins connector can be used to send or receive trigger signals from other devices. These input/output pins can be programmed by macros created on the Communicator touch panel. See user’s guide of the To uch panel, section Macro editor, for mo re information about this functionality. Note that the General Pur pose Inputs accept 24 volt maximum.

DC OUT

This fuse protected mono jack socket provides a +12 VDC voltage and m aximu m 1,5 ampere. T he DC OUT socket has gr ound (GND) in the middle and +12V on external p in. This is opposite of the Barco Touch Panel Communicator power connection. So, a cross cable is needed when connecting the DC OUT directly to the Touch Panel.

USB port

The communication interface is equipped with a master USB port, type “A” connector (F). This USB port is for future expansion.

10/100 BASE - T

The DP-1500 projector can be connected to a LAN (local area network) using one of the Ethernet ports (G) on the communication interface. Once connected to the LAN, users are capable of accessing the projector from any location, inside or outside (if allowed) their company network using the Communicator software. T his software locates the pr ojector on the network in case there is a DHCP server or the user can insert the correct IP-address of the projector to access the projector. Once accessed, it is possible to check and manipulate all the projector settings. Remote diagnostics, control and monitoring of the projector can then become a daily and very simple ope ration. The network connectivity permits to detect potential errors a nd consequently improve the time to servicing.

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7. Input & communication unit

As there is a need to daisy chain projectors when they are in Ethernet network, an Ethernet switch is build in. the incoming ne twork is hereby available for the internal PC and for the next device in the chain. In this way a ’star’ network interconnection can be avoid. The switch used is a stand alone 10/100Mbit Ethernet switch. This assures no inﬂuence on the network spee d. Whenever a slow (10Mbit) device is connected the speed between the 100Mbit devices remains 100Mbit.

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7. Input & communication unit

GPIn P

GPIn N

GPIn P

GPIn N

7.4 About General Purpose Inputs & Outputs (GPIO)

General Purpose inputs

Eight (8) opto-isolated general purpose inputs are available. These inputs are used to trigger the execution of macro ﬁles. For more explanation about the association of a macro to a GPI, consult the user guide of the Communicator touch panel.

Input voltage

The inputs can be directly driven from a TTL or CMOS output.

• Minimum voltage : V

• Maximum voltage : V

min

max

=3,3V

=24V

External power supply

When interfacing with contact closure outputs, an external power supply needs to be provided. Depending upon the conﬁguration a suitable pull-up resistor needs to be added as well.

Input to projector Internal projector

GPIn P

+5V

+24V

Image 7-4 Left diagram: with pull-up resistor. Right diagram: without pull-up resistor.

10k

1k1

GPIn N

820R

4.7V

Input to projector Internal projector

GPIn P

+5V

+24V

10k

1k1

GPIn N

820R

4.7V

Cables

When long cable connections are required the use of shielded c ables with twisted pairs is recommended. One twisted pair is to be assigned to eac h GP Input pair.

How to make the connection

When the power supply used to provide the DC voltage is isolated from ground (for example in the case of an AC adapter) it is recommended that minus pole of that power supply is connected to ground (or to the projector chassis). This will avoid high common mode voltages at the projector GP Inputs. If that same power supply is used for other parts of the system, take care not to create ground loops. In any case when shielded c ables are used that shield should be connected to the pr ojector chassis.

General Purpose outputs

Eight (8) opto-isolated outputs are available purpose outputs can be controlled via software while the ﬁxed output provides the status of the system. When this output is closed (current is ﬂowing), then the system is OK.

, where seven are gene ral purpose and one for a ﬁxed purpose. The s even g eneral

About an output

The output can generate a falling edge, rising edge, toggle or continuous toggle.

• Generate Falling Edge – generate a falling edge on the external GPO port if the present state of the output is h igh. If the

present state of the external GPO is low, no edge will be generated.

• Generate Rising Edge – generate a rising edge on the external GPO port if the present state of the output is low. If the present

state of the external G PO is high, no edge wi

ll be generated.

• Generate Toggle – generate a toggle on the external GPO port. If the present state of the output is low, a rising edge will be

generated, followed by a falling edge. If the present state of the ou tput is high, a falling edge will be generated, followed b y a rising edge. The rate of toggle will be the vertical sync rate (edge transition at each vsync).

• Generate Continuous Toggle - This command will generate a continuous toggle of the external GPO port. This toggle will

continue until a Generate Falling Edge, Generate Rising Edge,orGenerate Toggle command is received. The rate of toggle will be the vertical sync rate (edge transition a t each vsync).

Output transistor

• Maximum output driving voltage : V

• Maximum current : I

max

=30mA

• Maximum power dissipation : 120 mW

max

=70V

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GPOut P

GPOut N

Output from projector Internal projector

GPOut P

Max 120 mW

GPOut N

Image 7-5

7. Input & communication unit

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7. Input & communication unit

7.5 Source input ports of the DP-1500 projector

Location of the source input ports

Image 7-6

H SMPTE 292 input port A. I SMPTE 292 input port B. J DV I-D input port A. K DVI-D input port B.

SMPTE

Society of Motion Picture and Television Engineers - A globa dards for baseband v isual communications. This includes ﬁlm as well video standards.

I J K

l organization, based in the United States, that sets stan-

DVI

Digital Visual Interface is a display interface developed in response to the proliferation of digital ﬂat panel displays.

The digital video connectivity standard that was developed by DDWG (Digital Display Work Group). This connection standard offers two different connectors: one with 24 pins that handles digital video signals only, and one with 29 pins that handles both digital and analog video. This standard u ses TMDS (Transition Minimize d Differential Signal) from Silicon Image and DDC (Display Data Channel) from VESA (Video Electronics Standards Ass ociation).

DVI can be single or dual link.

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8. COMMUNICATOR TOUCH PANEL

Overview

• Introduction

• Installing the t ouch pan el interface

• Reposition the touch panel interface

8. Communicator touch panel

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8. Communicator touch panel

8.1 Introduction

Communicator Touch Panel for digital cinema projectors

The Communicator Touch Panel is designed for multi-user command and control, the C ommunicator enables users to learn quickly and operate e fﬁciently - using an elegant and ﬂexible touch panel interface. The interface’s commonality m eans that operators can intuitively use any model in the product line, without restriction, and its user-friendly nature translates directly into a short and enjoyable learning curve.

Image 8-1

Flexible touch panel interface

The touch pane l interface can be mounted upon a swivel arm which easily ﬁts on top of the DP-1500 projector. One central locking mechanism of the swivel arm allows an instant ﬁxation of the touch panel interface in any position.

The touch panel interface can also be installed further away from the DP-1500 projector. For that you can use a serial (RS232) cable up to 10 meter or an Ethernet cable up to 50 meter to realize a direct data communication between the DP-1500 projector and the Communicator Touch P anel.

The touch panel interface can also be connected with a Local Area Network (LAN) just like the DP-1500 projector. In this case both devices can com munic ate with each other as well.

The touch panel interface requires a voltage supply +12 VDC and 1,5 ampere. Note that the DP-1500 p rojector has a 12 VDC output which can be used to power up the touch panel interface. Nevertheless, the use of a separate +12 VDC adaptor (1,5 ampere minimum) is required in case the touch panel interface is installed mor e then a few meters away from the DP-1500 projector.

A crossed DC cable has to be used when connecting the +12 VDC output from the Input & Communication unit of the DP-1500 projector directly with the Touch Panel interface.

Parts location of the touch panel interface

C D

Image 8-2

A Touch screen. B Comm unication ports. C Knob to operate central swivel clamp. DBaseofswivelarm. E Power input (12 VDC – 1,5 A). F RS323 port (9 pins SUB-D ). G Ethernet port (RJ45).

F G H

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H Two USB ports to connect USB stick, mouse or keyboard.

CAUTION: Refer to the user guide of the Communicator Touch Panel for more information about usage guide-

lines.

8. Communicator touch panel

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8. Communicator touch panel

8.2 Installing the touch panel interface

Necessary tools

• 17 mm wrench.

• 10 mm wrench.

How to install the touch panel interface upon the DP-1500 projector?

1. Assemble the mounting plate and the swivel arm together as illustrated. First the nut (N) upon the rod of the mounting plate, then the lock washer (L), and then fasten mounting plate and swivel arm together. When arm is mounted, turn nut (N to secure the position.

Image 8-3

2. Slide a washer (M) over the base of the swivel arm and Insert the base of the sw ivel arm into the mounting hole at the top of the DP-1500 projector as illustrated.

) against the arm

Image 8-4

3. Place the touch panel interface u pon the mounting plate of the swivel arm and fasten the two wing nuts (W) as illustrated.

Image 8-5

4. Connect the circular plug of the multi cable with the circular socket at the rear side of the DP-1500 projector.

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8. Communicator touch panel

Image 8-6

5. Attach the multi cable to the swivel arm. Use for that the two Velcro strips.

6. Connect the DC plug, the RJ45 Ethernet plug and the SUB-D plug with their respective sockets on the touch panel interface.

Image 8-7

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8. Communicator touch panel

8.3 Reposition the touch panel interface

How to reposition the touch panel interface?

1. Hold fast the touch panel interface.

2. Release the central swivel clamp by turning the big black knob (K) counterclockwise.

Image 8-8

3. Move the touch panel interface into the desired position.

4. Fasten the central swivel clamp by turning the big black knob clockwise.

CAUTION: Never release the central swivel lock without supporting the touch panel interface.

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9. STARTING UP

Overview

• Switching on the D P-1500 projector

• Switching off the DP-1500 projector

9. Starting up

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9. Starting up

9.1 Switching on the DP-1500 projector

Process:

1. Make sure that the DP-1500 projector is installed upon a stable pedestal. See chapter "Positioning the DP-1500 a t port w indow ", page 24.

2. Make sure that the exhaust system is properly installed. See chapter "Installation of the exhaust system ", page 27.

3. Make sure that the right lens is installed for your application. See chapter "Lenses & lens holder", page 33.

4. Make sure that the lamp and lamp house are correctly installed. See chapter "Lamp & lamp house", page 45.

5. Make sure the projector is correctly connected t o the power net. See chapter "Electrical set up of the DP-1500", page 29.

6. Check if a video source is connected w ith the projector. See chapter "Source input ports of the DP-1500 projector", page 70.

7. Check if the communicator touch panel is installed. See chapter "Communicator touch panel", page 7 1.

8. Press the power switch to switch on the p rojector. As a result the projector starts up in standby. So, the lamp is off and the dowser open. No internal pattern is selected. The communicator touch panel starts its initialization procedure..

- When ’0’ is visible, the pro jector is switched off.

- When ’1’ is visible, the pro jector is switched on.

9. Press the standby button on the local keypad or use the communicator touch panel to activate the lam p. As a result the applied source will be displayed.

CAUTION: See user’s guide of the Communicator Touch Panel to operate and control the DP-1500 projector.

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9. Starting up

9.2 Switching off the DP-1500 projector

How to switch off the DP-1500 projector?

1. Press the standby button o n the local keypad or use the com municator touch panel to s witch the projector from operation to standby. As a result the lamp turns off but the fans remain turning to cool down the projector.

2. Let cool down the projector until the speed of the fans decrease, at least 5 minutes.

3. Switch off the projector with the power switch.

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9. Starting up

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10. PROJECTOR REGISTRATION

Overview

• Introduction

• Download the certiﬁcate ﬁle

• Registration of new projector

• Update registration of an existing projector

10. Projector registration

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10. Projector registration

10.1 Introduction

Overview

The current projector is DCI compliant and should be re gistered by Barco. Therefore, the digital certiﬁcate inside the projector will be used to secure encryption key communication between the projector and the rest of the theatre system (server and theatre management system). The ﬁlm distributor will send keys to the theatre that are unique for the installed trusted digital cinema equipment of that theatre. The ﬁlm distributor will ﬁnd its information about a theatre in the same database as where the projector is registered. Barco plays as an intermediate station between the theatre and the ﬁlm distributor.

Once a projector is registered, the uploaded data can be changed via the update procedure.

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10.2 Download the certiﬁcate ﬁle

How to download

1. Insert a USB stick in the Comm unicator touch panel.

2. On the touch panel, go via Installation > Advanced settings > Retrieve certiﬁcate.

10. Projector registration

Image 10-1 Download certiﬁcate

3. If the proposed ﬁle name is OK, tip on Save. Otherwise, change ﬁ rst the ﬁle name and tip then on Save.

4. Bring this ﬁle to a com puter with an Ethernet access and continue with the registration procedure.

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10. Projector registration

10.3 Registration of new projector

Possible login types

A projector can be r egistered by the following persons, each with its own login:

• installer

• owner

• Installer/owner

Depending on your login type, s ome steps are not nec essa ry in the registration procedure. F ollow the wizard as displayed on the screen. The procedure below gives an overview of all possible steps which can be displayed.

How to register

1. Go to Barco’s Partnerzone on https://secure.barco.com/digitalcinema/.

2. Login into the partnerzone.

If you are not yet re gistered, click on Sign in here and follow the instructions. With the created login and password, it is pos sible to enter the partnerzone where you can upload the certiﬁcate.

When your login is cor rect, the digital cinema partnerzone start page is displayed.

Click Registration DC projector and select Register a new DC projector.Theﬁrst registration page will be di

splayed.

Image 10-2 Start registration

3. C lick Browse to locate the certiﬁcate ﬁle. Select the ﬁle and click Open.

The ﬁ le is ﬁlled out next to XML ﬁ le. Click >> Next to continue.

Some checks are done on the certiﬁca te ﬁle. When the ﬁle is correct a nd not yet uploaded, the next registration page is displayed.

4. Fill out the Technical Data page.

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10. Projector registration

Image 10-3

- Lenses: click on the drop dow n box and select the lens of the projector when a M25 lens or select O ther lens wh en no M25

lens is used. When other lens is selected, an extra input ﬁeld appears to ﬁll out the lens type.

- Anamorphic lens: check when an anamorphic lens is available.

- Server brand: click on the drop down box and select the server brand name when in the list. Otherwise select Others and a

extra input ﬁeld appears to enter the brand name.

- Screen width: enter the screen width value in meter or in inch. W hen one of them is entered, the other value is calculated

automatically.

- Screen height: enter the screen height value in meter or in inch. When one of them is entered, the other value is calculated

automatically.

- Projector distance: enter the distance between the project

entered screen width.

- Screen gain: enter the gain of the screen used in the the atre.

- Number of seats: enter the number of s eats in the theatre.

5. C lick Next >> to continue.

The location w indow opens with all available locations.

or and screen. The value is checked with the used lens and the

Image 10-4 Location window

6. If the location is in the list, select that location and click Next >> and continue to step 8.

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10. Projector registration

If the location is not in the list, click Add new and continue to next step.

7. Fill out a ll ﬁelds with an asterisk for Location, Contact person and Support contact.ClickNext >>.

Image 10-5 Add new location

The new location is added to the list of locations and is selected. Click Next >> to continue .

8. If the installer is in the list, selec t the installer and click Next >> to continue to step 10. If th e installer is not in the list, click Add new an d continue to next step.

Image 10-6 Select installer

9. Fill out the Company information, Contact person and Support contact. Click Next >>.

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10. Projector registration

Image 10-7 Add new inst a ller

The new installer is added to the list of installers and is selected. Click Next >> to continue to next step.

The owner input form appears.

10.If the owner is in the list, select the owner and click Next >> to ﬁnalize the registration. If the owner is not in the list, click Add new and continue with next step.

Image 10-8 Select owner

11.Fill out the Company information, Contact person and Support contact. Click Next >>.

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10. Projector registration

Image 10-9 Add new owner

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10. Projector registration

The new owner is added to the list of owners and is selected. Click Next >> to ﬁnalize the registration.

The r egistration is completed. An E-mail will be sent to the person who is logged in.

Image 10-10 Registration successful

When an update of the data is necessary, due to e.g. location change or contact person change an update of the registration is necessary. Start the update procedure.

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10. Projector registration

10.4 Update registration of an existing projector

When should it be used ?

An update of the registration of an ex isting projector should be done in e.g. one of the following cases:

• relocation of the projector

• new owner

• new contact person

• and when any of the registered data is changed.

How to update

1. First get a new certiﬁcate ﬁle. See "Download the certiﬁcate ﬁle", page 83.

2. Go to Barco’s Partnerzone on h

3. Login into the partnerzone. Click Register DC projector and select Update DC projector.

The update page is displayed with your registered projectors.

ttps://secure.barco.com/digitalcinema/.

Image 10-11 Select projector to update

4. Select the projector for which the registration m ust be updated.

The installation address is displayed in Selection

Click >> Next to continue.

5. Browse to locate the certiﬁcate ﬁle. Select the ﬁle and click Open.

The ﬁle is ﬁ lled out next to XML ﬁle. Click >> Next to continue. From now on the procedure is equal to those of the registration of a new projector. Follow the steps as given in the wizard.

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11. MAINTENANCE

Overview

• Cleaning the lens

• Cleaning the exterior of the projector

• Replacement of the dust ﬁlter on the front side

• Replacement of the dust ﬁlter on the bottom s ide

• Replacement of the dust ﬁlter on the top side

• Pressure veriﬁcation of the liquid cooling circuit

11. Maintenance

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11. Maintenance

11.1 Cleaning the lens

To minimize the possibility of damage to optical coatings, or scratches to lens surfaces, we have developed recommendations for cleaning. FIRST, we recommend you try to remove any material from the lens by blowing it off with clean, dry deionized air. DO NOT use any liquid to clean the lenses.

Necessary tools

Tor a y se eTMcloth (delivered together with the lens kit). Order number : R379058.

Howtocleanthelens?

Proceed as follow :

1. Always wipe lenses with a CLEAN Toraysee

2. Always wipe lenses in a single direction.

Warning: Do not wipe back and forwards across the lens surface as this tends to grind dirt into the coating.

3. Do not leave cleaning cloth in either an open room or lab coat pocket, as doing so can contaminate the cloth.

4. If smears occur when cleaning lenses, replace the cloth. Smea rs are the ﬁrst indication of a dirty cloth.

CAUTION: Do not use fabric softener when washing the cleaning cloth or softener sheets when drying the

cloth.

Do not use liquid cleaners on the cloth as doing so will contaminate the cloth.

cloth.

Other lenses can also be cleaned safely with this TorayseeTMcloth.

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11. Maintenance

11.2 Cleaning the exterior of the projector

How to clean the exterior of the projector ?

1. Switch off the projector and unplug the projector from the mains power net.

2. Clean the housing of the projector with a damp cloth. Stubborn stains may be remov ed with a cloth lightly dampened with a mild detergent solution.

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11. Maintenance

11.3 Replacement of the dust ﬁlter on the front side

The front ﬁlter of the projector can be removed from the lamp side of the projector in case there is insufﬁ- cient place at the front of the projector or in case you want to avoid the removal of the lens. This procedure describes how to access the front ﬁlter from the side of the projector.

Necessary parts

New dust ﬁlter for the front side.

How to replace the HEPA dust ﬁlter on the front side of the projector?

1. Remov e the input cover of the projector.

2. Release the captive screw of the front cover and pull the left side of the front cover 5 centimeters away from the projector. No need to remove the front cove r.

3. Turn the three latches of the front ﬁlter compartment 90° counterclockwise.

Image 11-1

4. Pull out the front dust ﬁlter as illustrated.

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Image 11-2

5. Insert a new ﬁlt er.

6. Rotate the three latches bac k into the original position.

7. Fasten the front cover and reinstall the input cover of the projector.

11. Maintenance

CAUTION: Never install a used HEPA ﬁlter. Always install a ne

wHEPAﬁlter.

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11. Maintenance

11.4 Replacement of the dust ﬁlter on the bottom side

Necessary parts

• New HEPA dust ﬁlter for the bottom side.

• 2.5 mm Allen key.

How to replace the HEPA dust ﬁlter on the bottom side of the projector ?

1. Remov e the side cover of the projector.

2. Release (not remove) the two wedge lock screws (A) using a 2.5 mm Allen key as illustrated.

Image 11-3

3. Remov e the ﬁlter (F) on the bottom side by pulling out the ﬁ lter holder (H) as illustrated.

Image 11-4

4. Place a new HEPA dust ﬁlter in the ﬁlter holder.

5. Reinstall the ﬁlter holder c ontaining the new

6. Fas ten the two wedge lock screws (A) using a 2.5 mm Allen key as illustrated.

HEPA ﬁlter.

Image 11-5

7. Reinstall the side cover of the projector.

CAUTION: Never install a used HEPA ﬁlter. Always install a new HEPA ﬁlter.

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Barco DP-1500 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual