Barco DP-1200 User Manual

DP-1200

R59770242/02 06/01/2009

Installation manual

Barco Inc. Media and Entertainment Division 11101 Trade Center Drive, Rancho Cordova, California 95670, USA Phone: +1 916 859-2500 Fax: +1 916 859-2515 E-mail: folsomsales@barco.com Visit us at the web: www.barco.com

Barco nv Media & Entertainment Division Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70 Fax: +32 56.36.883.86 E-mail: sales.events@barco.com Visit us at the web: www.barco.com

Printed in Belgium

Changes

Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied warranties or merchantability and ﬁtness for a particular purpose. Barco m ay make improvements and/or changes to the product(s) and/or the program(s) desc ribed in this publication at any time without n otice.

This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this publication; these changes are incorporated in new editions of this publication.

Federal Communications Commission (FCC Statement)

This equipment has been tested and found to c omply with the limits for a clas s A digital device, pursuant t These limits are designed to provide r easonable protection against harmful interference when the equipm ent is operated in a commercial environment. This equipment generates, uses, and can radiate radio f requency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of t cause harmful interference, in which case the user will be responsible for correcting any interference at his own ex pense

his equipment in a residential area may

o Part 15 of the FCC rules.

EN55022/CISPR22 Class A ITE (Information Technology Equipment)

Class A ITE is a category of all other ITE which satisﬁes the class A ITE limits but not the class B ITE limits. Such equipm ent should not be restricted in its sale but the following warning shall be included in the instructions for use:

Warning : This is a class A product. In a domestic env ironment this product m ay cause radio interference in which case the user may be required t o take adequate measures.

Guarantee and Compensation

Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. On receipt, the purchaser must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco must be informed immediately in writing of any complaints.

The period of guarantee begins on the date of transfer of risks, in the c ase of special systems and software on the date of commissioning, at latest 30 days after the transfer of risks. In the event of justiﬁed notice of com plaint, Barco can repair the fault or provide a replacement at its own discretion within an appropriate period. If this m ea reduction in the purchase price or cancellation of the c ontract. All other claims, in particular tho se relating to compensation for direct or indirect damage, and also da mage attributed to the operation o f software as well as to other services provided by Barco, being a component of the system or independent service, will be deemed inval guaranteed in writing or due to the intent or gross negligence or part of Barco.

If the purchaser or a third party carries out modiﬁcations or repairs o n goods delivered by Barco, or if the goods ar e handled incorrectly, in particular if the systems are com missioned operated incorrectly or if, after the transfer of risks, the goods are subject to inﬂuenc es not agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are system failures which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as well as normal maintenance a re not subject to the guarantee provided by Barco either.

The environmental conditions as well as the servicing and maintenance regulations speciﬁed in the this manual must be complied with by the customer.

sure proves to be impossible or unsuccessful, the purchaser can deman d a

id provided the damage is not proven to be attributed to the absence of properties

Software License Agreement

You should carefully read the following terms and conditions before using this software. Your use of this software indicates your acceptance of this license agreement and warranty.

Terms and C onditions:

1. No redistribution of the software is allowed.

2. Reverse-Engineering. You may not reverse engineer, decompile, disassemble or alter anyhow this software product.

Disclaimer of Warranty:

This software and the accompanying ﬁles ar ranties whether expressed or implied. In no event shall Barco be liable for dam age of any kind, loss of data, loss of proﬁts, business interruption or other pecuniary loss arising directly or indirectly. Any liability of the seller will be exclusively limited to replacement of the product or refund of purchase price.

e sold “as is” and without warranties as to performance or merchantability or any other war-

GNU-GPL code

If you would like a copy of the GPL source code contained in this product shipped to you on CD, please contact Barco. The cost of preparing and mailing a CD will be charged.

Disposal Information

This equipment has required the extraction and use of natural resources for its production. It may contain hazardous sub stances for health and environment. In order to avoid the d issemination of those substances in the environment and to diminish the pr essure on natural resources, we encourage you to use the appropriate take-back systems. T hose systems will reuse or recycle most of the materials of your end of life equipment in a sound way.

The crossed-out wheeled bin symbol invites you to use those systems. If you need more information on the collection, reuse and recycling systems, please contact your local or regional waste administrator. You can also contact us for more information on the env ironmental performances of our products.

Trademarks

Brand and product names mentioned in this manual may be trademarks, registered trademarks or copyrights of their respective holders. All brand and product n ames mentioned in this manual serve as com men ts or examples and are not to be understood as adv ertising for the products or their manufactures.

All rights reserved. No part of this document m ay be copied, reproduced or translated. It s hall not otherwise be recorded, transmitted or stored in a retrieval system without the prior written consent of Barco.

Table of contents

TABLE OF CONTENTS

1. Safety................................................................................................................. 3

1.1 General considerations ............................................................................................................... 4

1.2 Important safety instructions ......................................................................................................... 5

2. General....... ................ ................ ................ ................ ................ ................ ........ 9

2.1 Installation requirements . .. ......................................................................................................... 10

2.2 Unpacking the projector .............................................................................................................12

2.3 Initial inspection......................................................................................................................14

2.4 Installation process overview........................................................................................................ 15

3. Physical Installation ..............................................................................................17

3.1 Positioning the DP-1200 at port window . .. ......................................................................................... 18

3.2 Installation of the exhaust system. .................................................................................................. 21

3.3 Connecting the projector with the power net ....................................................................................... 22

3.4 Power loop through to the projector electronics . ...................................................................................24

3.5 Connecting an UPS with the projector electronics ................................................................................. 26

4. Lamp & Lamp House .............................................................................................27

4.1 Introduction .......................................................................................................................... 28

4.2 Removal of the lamp house .........................................................................................................30

4.3 Removal of the xenon bulb lamp . ................................................................................................... 32

4.4 Installation of the xenon bulb lamp..................................................................................................35

4.5 Installation of the lamp house ....................................................................................................... 40

4.6 Resetting the lamp parameters . . . ..................................................................................................42

4.7 Realignment of the lamp in its reﬂector............................................................................................. 43

5. Lenses & lens holder .............................................................................................45

5.1 Available lenses ..................................................................................................................... 46

5.2 Lens selection .......................................................................................................................47

5.3 Lens formulas ........................................................................................................................48

5.4 Lens removal ........................................................................................................................ 49

5.5 Lens installation .....................................................................................................................50

5.6 Lens shift, zoom & focus . . ..........................................................................................................52

5.7 Scheimpﬂug adjustment............................................................................................................. 53

6. Input & communication unit................ ................ .................. ................ ................ ...57

6.1 Introduction .......................................................................................................................... 58

6.2 Local Keypad of the DP-1200 projector . . . ......................................................................................... 59

6.3 Communication ports of the DP-1 200 projector ....................................................................................60

6.4 About General P urpose Inputs & Outputs (GPIO)..................................................................................62

6.5 Source input ports of the DP-1200 projector ....................................................................................... 64

7. Communicator touch panel......................................................................................65

7.1 Introduction .......................................................................................................................... 66

7.2 Installing the touch panel interface..................................................................................................68

7.3 Reposition the touch panel interface ................................................................................................ 70

8. Starting up..........................................................................................................71

8.1 Switching ONthe DP-1200 digital projector........................................................................................72

8.2 Switching OFF the DP-1200 digital projector .......................................................................................73

9. Projector registration............ ................ ................ ................ ................ ................ .75

9.1 Introduction .......................................................................................................................... 76

9.2 Download the certiﬁcate ﬁle .........................................................................................................77

9.3 Registration of new projector........................................................................................................78

9.4 Update registration of an existing projector. ........................................................................................ 84

10. Removal and installation of projector covers......... ................ ................ ................ .......85

10.1 Removal of the lamp cover..........................................................................................................86

10.2 Removal of the input cover. .........................................................................................................87

10.3 Removal of the front cover ..........................................................................................................88

10.4 Removal of the side cover...........................................................................................................89

10.5 Removal of the rear cover...........................................................................................................90

10.6 Removal of the top cover............................................................................................................91

10.7 Open the sealed compartment ......................................................................................................92

10.8 Close the sealed compartment......................................................................................................93

10.9 Installation of thetop cover.......................................................................................................... 94

10.10 Installation of the rear cover.........................................................................................................95

10.11 Installation of the side cover ........................................................................................................ 96

10.12 Installation of the front cover ........................................................................................................ 97

10.13 Installation of the input c over........................................................................................................98

10.14 Installation of the lamp cover........................................................................................................ 99

R59770242 DP-1200 06/01/2009

Table of contents

11. Maintenance...................................................................................................... 101

11.1 Replacement of the dust ﬁlter on the front side ...................................................................................102

11.2 Replacement of the dust ﬁlter on the top side .....................................................................................104

11.3 Cleaning the exterior of the projector ..............................................................................................105

11.4 Cleaning the lens . . .................................................................................................................106

11.5 Cleaning the UV blocker of the lamp house .......................................................................................107

11.6 Authorization to clear security warning ............................................................................................108

12. Convergence (with extenders)... .................. ................ ................ ................ ........... 109

12.1 Convergence controls ..............................................................................................................110

12.2 Preparing for convergence adjustme nt . . . .. .......................................................................................112

12.3 Converging the red pattern onto the blue pattern .................................................................................113

12.4 Converging the green pattern onto the blue pattern ..............................................................................115

A. Speciﬁcations .. ................ ................ ................ ................ ................ ................ ... 117

A.1 Speciﬁcations of the DP-1200......................................................................................................118

A.2 Dimensions of the DP-1200 ........................................................................................................119

A.3 Centre of gravity....................................................................................................................120

A.4 Dimensions of the universalpedestal............................................................................................. . 121

A.5 Pin conﬁgurations of the communication ports .. ..................................................................................122

A.6 Pin conﬁgurations of the inputs . . . .................................................................................................123

B. Order Info ......... ................ ................ ................ ................ ................ ................ . 125

B.1 Spare part order info ...............................................................................................................126

Glossary .............. ................ ................ ................ ................ ................ ................ . 127

Index....................... ................ ................ ................ ................ ................ ............. 129

2 R59770242 DP-1200 06/01/2009

1. SAFETY

About this chapter

Read this chapter attentively. It contains important information to prevent personal injury while installing and using an DP-1200 digital projector. Furthermore, it includes several cautions to prevent damage to the D P-1200 digital projector. Ensure that yo u understand and follow all safety guidelines, safety instructions a nd warnings mentioned in this chapter before installing your DP-1200 digital projector. After this chapter, additional “warnings” and “cautions” are given depending on the installation procedure. Read and follow these “warnings” and “cautions” as well.

Overview

• General considerations

• Important safety instructions

1. Safety

R59770242 DP-1200 06/01/2009

1. Safety

1.1 General considerations

General safety instructions

• Before operating this equipment please read this manual thoroughly and retain it for future reference.

• Installation and preliminary adjustments should be performed by qualiﬁed Barco personnel or by authorized Barco service dealers.

• All warnings on the projector and in the documentation manuals should be adhered to.

• All instructions for operating and use of this equipment m ust be followed precisely.

• All loc al installation codes should be adhered to.

Notice on safety

This equipment is built in accordance with the requirements o f the international safety standards IEC60950 -1, EN60950-1, UL60950-1 and CAN/CSA C 22.2 No.60950-1, which are the safety standards of information technology equipmen t including electrical business equipment. These safety standards impose important requirements on the use of safet materials and insulation, in order to protect the user or operator against risk of electric shock and energy hazard and having access to live parts. Safety standards also impose limits to the internal and external temperature rises, radiation levels, mechanical stability and strength, enclosure construction and protection against the risk of ﬁre. Simulated s ingle fau safety of the equipm ent to the user even when the equipment’s normal operation fails.

lt condition testing ensures the

Users deﬁnition

Throughout this manual, the term SERVICE PERSONNEL refers to persons having appropriate technical training and experience necessary to be knowledgeable of potential hazards to which they are exposed (including, but not limited to HIGH VOLTAGE E LEC TRIC and ELECTRONIC CIRCUITRY and HIGH BRIGHTNESS PROJECTORS) in performing a task, and of measures to minimize the potential risk to themselves or other persons. The term USER and OP ERATOR refers to any person other than SERVICE PERSONNEL, AUTH ORIZE D to operate professional projection systems located in RESTRICTED ACCESS LOCATIONS.

The DLP Cinema Systems are intended "FOR PROFESSIO N AL USE ONLY" by AUTHORIZED PERSON NEL familiar with pote ntial hazards associated with high voltage, high intensity light beam s, ultraviolet exposure and high temperatures generated by the lamp and associated circuits. Only qualiﬁed SERVICE PERSONNEL, knowledgeable of such risks, are allowed to perform service functions inside the product enclosure.

y critical components,

Installation instructions

• Before operating this equipment please read this manual thoroughly and retain it for future reference.

• Installation and preliminary adjustments should be performed by qualiﬁed Barco personnel or by authorized Barco service dealers.

• All warnings on the projector and in the documentation manuals should be adhered to.

• All instructions for operating and use of this equipment m ust be followed precisely.

Restricted access location

The DP-1200 digital projector may only be installed in a restricted access location, due to the temperature rise of parts of the equipment (air outlet). The deﬁnition of a “restricted

• Access can only be gained by SERVICE PERSONS or by USERS who have been instructed about the reasons for the restriction applied to the location and about the precautions that shall be taken.

• Access is through the use of the tool or lock and key, or other means of security, and is controlled by the authority responsible for the location.

access location" is a location for equipment where both of following paragraphs apply:

Owner’s record

The part number and serial number are printed on a label which is stuck on the respective part. Rec ord these numbers in the spaces provided below. Refer to them wh enever you call upon your Barco dealer regarding this product.

Product article number

Product serial number

Dealer

4 R59770242 DP-1200 06/01/2009

1.2 Important safety instructions

To prevent the risk of electrical shock

• This projector should be operated from an AC power source. E nsure that the m ains voltage and c apacity matches the projector electrical ratings. If you are una ble to install the AC require ments, contact your electrician. Do not defeat the purpose of the grounding.

• This product is equipped with a three-terminal barrier strip for the connection of a mono phase line with a separate earth ground PE. If you are unable to install the AC Requirements, contact y our electrician. Do not defeat the purpose of the grounding.

• The cross-sectional area of the conductors in the po wer supply cord shall be not less than 4 mm2 or AWG 10.

• The electronics of the projector must be powered either from a suitable UPS unit or from the power outlet socket (UPS OUTLE T) provided on the projector. For that reason an adapted sho rt power cord (2-pole 3-wire grounding) is added to the projector accessories to loop through the power.

• When not using a suitable UPS unit, the adapted short power cord (2-pole 3-wire grounding) delivered with the pr ojector accessories must be used to loop through the power from the powe r o utlet socket of the projector to the power input s ocket of the projector electronics.

• The provided power output socket on the projector may only be used to provide power to the projector connect other devices to this power output socket.

• The circuit breaker(s) that must be provided in the power circuit(s) of the projector is considered as general disconnect switch(es) to switch off the complete installation.

• Switch off the projector and unplug the power cord from the UPS INLET for removal of all power from the projector.

• Warning: High leakage c urrent. Earth connection essential before connecting supply.

• Do not allow anything to rest on the power cord. Do not locate this projector wh

• Do not operate the projector with a damaged cord or if the projector has been dropped or damaged - until it has been examined and approv ed for operation by a qualiﬁed service technician.

• Position the cord so that it will not be tripped over, pulled, or contact hot surfaces.

• If an extension cord is necessary, a cord with a current rating at least equal to that of the projector should be used. A cord rated for less amperage than the projector may overheat.

• Never push objec ts of any kind into this projector through cabinet slots as they out parts that could result in a risk of ﬁre o r electrical shock.

• Do not expose this projector to rain or moisture.

• Do not immerse or expose this projector in water or other liquids.

• Do not spill liquid of any kind on this projector.

• Should any liquid or solid object fall into the cabinet, unplug the set and have it checked by qualiﬁed service personnel before resuming operations.

• Do not disassemble this projector but always take it to an authorized trained service person when service or repair work is required.

• Do not use an accessory attachment which is not r ecommended by the m anufacturer.

• Lightning - For added protection for this video product during a lightning storm, or when it is left unattended and unused for long periods of time, unplug it from the wall outlet and disconnect media and communication cables. This will prevent damage to the projector due to lightning and AC power-line surges.

ere persons will walk on the cord.

may touch dangerous voltage points or short

electronics. Never

1. Safety

R59770242 DP-1200 06/01/2009

1. Safety

To prevent personal injury

• Isolate electrically before replacing the lam p or lamp house. Caution: Hot lamp (house).

• Caution: High pressure lamp may explode if improperly handled. Refer servicing to qualiﬁed service personnel.

• To prevent injury and physical damage, always read this man ual and all labels on the system before inserting the lamp casing, connecting to the wall outlet or adjusting the projector.

• To prevent injury, take note of the weight of the pro jector. Minimum 2 persons are needed to carry the projector.

• To prevent injury, ensure that the lens and all cover plates are correctly installed. See installation procedures.

• Warning: high intensity light beam. NEVER look into the lens ! High luminance could result in damage to the eye.

• Before attempting to remove any of the projector’s covers, you must turn off the projec tor and disconnect from the wall outlet.

• When required to switch off the projector, to access parts inside, always disconnect the power cord from the power net and unplug the power cord from the UPS INLET.

• Do not place this equipment on an unstable cart, stand, or table. The product may fall, causing serious damage to it and possible injury to the user.

• It is haz ardous to op erate without lens or shield. Lenses, s hields or ultra violet screens shall be changed if they have b visible damaged to such an extent that their effectiveness is impaired. For example by cracks or deep scratches.

• Warning: Protection from ultraviolet radiation: Do not look directly in the light beam. The lamp contained in this product is an intense source of light and heat. One component of the light emitted from this lam p is ultraviolet light. Potential eye and skin hazards are present when the lamp is energized due to ultraviolet radiation. Avoid unnecessary exposure. Protect yourself and your employees by making them aware of the hazards and how to protect themselves. P rotecting the skin can be accomplished by wearing tightly wov en garments and glov es. Protecting the eyes from UV can be ac comp lished by wearing safety glasses that are designed to provide UV protection. In addition to the UV, the visible light from the lamp is intense and should also be considered when choosing protective eye wear.

• Exposure to UV radiation: Some m edications are known to make individuals extra sens itive to UV radiation. The A mer ican Conference of Governmental Industrial Hygienists (ACGIH) recommends occupational UV exposure for an-8 hour day to be less than 0,1 micro-watts per square centimeters of effective UV radiation. An evaluation of the workplace is advised to assure employees are not expos ed to c umulative radiation levels exceeding these government guidelines.

ecome

To prevent ﬁre hazard

• Do not place ﬂammable or combustible materials near the projector!

• Barco large screen projection pr oducts are designed and m anufactured to meet the m ost stringent safety regulations. This projector radiates heat on its external surfaces and from ventilation ducts during normal operation, which is both nor mal and safe. Exposing ﬂ ammable or combustible materials into close proximity of this projector could result in the spontaneous ignition of that material, resulting in a ﬁre. For this reason, it is absolutely necessary to leave an “exclusion zone” arou nd all external surfaces of the pro jector whereby no ﬂam mable o r combustible m aterials are present. The exclusion zone must be not less than 40 cm (16”) for all DLP Cinema projectors. The exclusion zone on the lens side must be at least 5 m. Do not cover the projector or the lens with any material while the projector is in operation. Keep ﬂammable and combustible materials away from the projector at all times. Moun t the projector in a well ventilated area away from sources of ignition and out of direct sun light. Never expose the projector to rain or moisture. In the event of ﬁre, us e sand, CO water on an electrical ﬁre. Alway s have service performed on this projector by authorized Barco service personnel. Always insist on genuine Barco replacement parts. Never us e non -Barco replacem ent parts as they may degrade the safety of this projector.

• Slots and openings in this equipment are provided for ventilation. To ensure reliable operation of the projector and to protect it from overheating, these openings must not be blocked or c overed. The openings should never be blocked by placing the projector too close t o walls, or other similar surface. T his projector should ne ver be placed near or over a radiator or heat register. Th is projector should not be placed in a built-in installation or enclosure unless proper ventilation is provided.

• Projection rooms must be well ventilated or cooled in order to avoid build up of heat. It is necessary to vent hot exhaust air from console to the outside of the building. T he minimum exhaust airﬂow requirement is 6,65 m

• Let the projector cool completely before st

• Heat sensitive materials should not be placed in the path of the exhausted air or on the lam p house.

oring. Rem ove cord from the projector when storing.

or dry powder ﬁre extinguishers. Nev er use

/min (235 CFM).

To prevent projector damage

• This projector h as been designed for use with a speciﬁc lamp (house) type. See installation instructions for its correct type.

• The air ﬁlters of the projector must be cleaned or r eplaced on regular base (a "clean" booth would be monthly-minimum). Neglecting this could result in disrupting the air ﬂow inside the projector, causing overheating. Overheating may lead to the projector shutting down during ope

• The projector must always be installed in a manner which ensures free ﬂow of air into its air inlets and unimpeded evacuation of the hot air exhausted from its co oling system.

• In order to ensure that correct airﬂow is maintained, and that the projector complies with Electromagnetic Compatibility (EMC) requirements, it should always be operated with all of it’s covers in place.

• Slots and openings in the cabinet are provided for ventilation. To ensure r eliable operation of the product and to protect it from overheating, these openings must not be blocked or cov ered. The openings should never be blocked by placing the product on a bed, sofa, rug, or other similar surface. This product should never be placed near or over a radiator or heat register. The device should not be placed in a built-in installation or enclosure unless proper ventilation is provided.

• Ensure that nothing can be spilled supply immediately. Do not operate the projector again until it has been checked by qualiﬁed service personnel.

ration.

on, or dropped inside the projector. If this does happen, switch off and unplug the mains

R59770242 DP-1200 06/01/2009

1. Safety

• Do not block the projector cooling fans or free air movement around the projector. Loose papers or other objects may not be nearer to the projector than 10 cm (4") on any side.

• Do not us e this equipment near water.

• Special care for Laser Beams: Special care should be used when DLP projectors are used in the same room as high power laser equipm ent. Direct or indirect hitting of a laser beam on to the lens can severely damage the Digital Mirror Devices which case there is a loss of warranty.

• Never place the projector in direct sun light. Sun light on the lens can severely damage the Digital Mirror Devices case there is a loss of warranty.

• Save the original shipping carton and packing material. They will come in handy if you ever have to ship your equipment. For maximum protection, repack your s et as it was originally packed at the factory.

• Unplug this product from the wall outlet before cleaning. Do not us e liquid cleaners or aerosol cleaners. Use a damp cloth for cleaning. Never use strong solvents, such as thinner or benzine, or abrasive cleaner s, since these will damage the cabinet. Stubborn stains may be removed with a cloth lightly dampened with mild detergent solution.

• To ensure the highest o ptical performance and resolution, the projection lenses are spec ially treated with an anti-reﬂective coating, therefore, avoid touching the lens. To remove dust on the lens, use a soft dry cloth. Do not us solution, or thinner.

• Rated maximum ambient temperature, t

• The lamp house shall be replaced if it has become d amaged or thermally deform ed.

=35°C(95°F).

e a damp cloth, detergent

in which

On servicing

• Do not attempt to service this product yourself, as opening or removing covers may expose you to dangerous voltage potentials and risk of electric shock.

• Refer all servicing to qualiﬁed service personnel.

• Attempts to alter the factory-set internal controls or to change o ther control settings not specially discussed in this manual can lead to permanent damage to the projector and cancellation of the warranty.

• Unplug this product from the wall outlet and refer servicing to qualiﬁed service technicians under the following conditions:

- When the power cord or plug is damaged or frayed.

- If liquid has been spilled into the equipment.

- If the product has b een exposed to rain or water.

- If the product does not operate norm ally when the operating instructions are followed. Adjust only those controls that are

covered by the operating instructions since improper adjustment of the other controls may result in damage and will often require extensive work b y a qualiﬁed technician to restore the pr oduct to normal operation.

- If the product has been dropped or the cabinet has been dam aged.

- If the pr oduct exhibits a distinct change in performance, indicating a need for service.

• Replacement parts: When replacement parts are required, be sure the s ervice technician has used original Barco replacement parts or authorized replacement parts which have the same characteristics as the Barco o riginal part. Unauthorized substitutions may result in degraded performance and reliability, ﬁre, electric shock or other hazards. Unauthorized substitutions may void warranty.

• Safety check: Upon completion of any service or repairs to this projector, ask the service technician to perform safety checks to de termine that the product is in proper operating condition.

• Possible explosion hazard: Always keep in mind the caution below:

CAUTION: Xenon compact arc lamps are highly pressurized. When ignited, the normal operating temperature

of the bulb increases the pressure to a level at which the bulb ma y explode if not handled in strict accordance to the manufacturer’s instructions. The bulb is stable at room tem perature, but may still explode if dropped or otherwise mishandled. Whenever the lamp house, containing a xenon bulb lamp, has to be dismantled or whenever the protective container or cloth has to be removed from the xenon bulb lamp, authorized protective clothing MUST be worn!

To prevent battery explosion

• Danger of explosion if battery is incorrectly installed.

• Replace only with the same or equivalent type recommended by the manufacturer.

• For disposal of used batteries, always consult federal, state, local and provincial hazardous waste disposal rules and regulations to ensure proper disposal.

R59770242 DP-1200 06/01/2009

1. Safety

8 R59770242 DP-1200 06/01/2009

2. GENERAL

About this chapter

Read this chapter before installing your DP-1200 digital projector. It contains impo rtant information concerning installation requirements for the DP-1200 digital projector, such as minimum and maxim um a llowed ambient temperature, humidity conditions, required safety area around the installed projector, required power net, etc.

Furthermore, careful consideration of things such as image size, ambient light level, projector placement and type of screen to use are c ritical to the optimum use of the projection system.

Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. Observing the speciﬁcation as mentioned in this chapter, are critical for the perform ances of the projector. Neglecting can results in warranty loss.

Overview

• Installation requirem ents

• Unpacking the projector

• Initial inspection

• Installation process ov erview

2. General

R59770242 DP-1200 06/01/2009

2. General

2.1 Installation requirements

Environment conditions

Table below sum mar izes the physical environment in which the DP-1200 digital projector may b e safely operated or stored.

Environment Operating Non-Operating

Ambient Temperature 10 °C (50 °F) to 35 °C (95 °F) -15°C (5°F) to 60°C (140°F)

Humidity 5% to 85% R H Non-condensed 5% to 95% RH Non-Condensed

Altitude -60 (-197Ft) to 3000m (9843Ft) -60 (-197Ft) to 10000m (32810Ft)

Let the projector acclimate to t he ambient temperature after unpacking. Neglecting this may result i failure of the Light Processor Unit.

To accelerate the acclimation process of the projector strike the lamp. The heat of the lamp will warm up the Light Processor Unit.

n a startup

Cooling requirements

The projector is fan cooled and must b e installed with sufﬁcient space m ainly in the front of the projector head, minimum 20 cm (8 inch) to ensure sufﬁcient air ﬂow. It s hould be used in an a rea where the ambient temperature, as measured at the projector head air inlet and at the power unit air inlet, does not exceed +35°C (+95°F).

The installation of an exhaust system is MANDATORY. The installed exhaust blower must remove an air volume of minimum 6,65

/min (235 CFM).

Power requirements

The DP-1200 digital projector operates from a nominal mono phase power net with a separate ear th ground PE. The DP-1200 digital projector requires 200–240 VAC, 50–60 Hz, 15 amps at 200 VAC with a separate earth ground PE. A label on the projector indicates the nom inal line voltage for which the projector was set at the factory.

The power cord required to connect the projector with the power net is not delivered with the projector. It is the responsibility of the customer to provide the correct type of pow er cord. The cross-sectional area of the conductors in the power supply cord shall not be less than 4 mm² or 10 AWG, minimum 300V.

To protect operating personnel, the National Electrical Manufacturers Association (NEMA) recommends that the instrument panel and cabinet be grounded. In no event shall this projector be operated without an adequa te cabinet ground connection.

The A C supply must be installed by a qualiﬁed electrician in conformance to local codes. Hardware, wire sizes and conduit types must comply with local c odes.

UPS requirements

The Un interruptible Power Supply (UPS), also known as a Continuous P ower Supply (CPS), must have an output voltage of 200240V at 50-60Hz and must be capable of delivering an output current of 5,5 amperes.

The connection between the UPS unit and the UPS inlet of the projector must be done with a certiﬁed AC power s upply c ord of minimum 0,75 m m² or 18 AWG and minimum 300V.

CAUTION: T he 200–240V p ower outlet (UPS OU TLET) of the projector may not be used to provide the UPS

unit with power! The UPS OUTLET of the projector may only be used for connection to the UPS INLET of the projector.

The DP- 1200 digital projector does not have a bu ilt in UPS unit.

Projector weight

Do not underestimate the weight of the Barco DP-1200 digital projector. The projector weights about ±93 kg (±205 lb.) without lens. Be sure that the pedestal on which the projector has to be installed is capable of handling ﬁ ve (5) times the c omplete load of the system.

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2. General

Barco offers a pedestal for the D P -1200 digital projector. This universal pedestal allows a solid and easy setup of the projector. Th e universal pedestal has a separate compartment to install the UPS unit for the DP-1200 digital projector. Futhermore, the universal pedes tal co ntains a standard 19” rack to build in the projector peripherals like alternative co ntent switchers (e.g. ACS-2048)

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2. General

2.2 Unpacking the projector

What has to be done ?

At delivery the projector is packed in a carton box upon a wooden pallet and secure d w ith banding and fastening clips. Furthermore, to provide protection dur ing transportation, the projector is surrounded with foam. Once the projector is arrived at the installation site, it has to be removed from the carton box and wooden pallet in a safe manner without damaging the projector.

After unpacking let the projector ac climate to the room temperature which must be higher then 10°C (50°F) and lower then 35°C (95°F). Neglecting this may result in a start up failure of the Light Processor Un

Necessary tools

• 8 mm Allen wrench.

• 13 mm open end wrench.

• 17 mm open end wrench.

How to unpack the projector ?

1. Remov e the banding around the carton box, by releasing the fastening clips as illustrated, and open the box.

Image 2-1

2. Remov e the smaller carton box (reference 1) as illustrated.

Note: The smaller carton box contains the m anual.

it.

Image 2-2

3. Remov e the carton box and the foam around the projector. See image 2-2.

Note: The projector is still attached to a woo den plate, which is secured the below pallet.

4. Loosen the four nuts (reference 2 image 2-2) which secure the pallet as illustrated. Use a 13 mm open en d wrench.

5. Rotate the wo oden support plate with projector 90° and slide the front side over the edge of the pallet until the ﬁxa t ion screw

(reference 4) is visible as illustrated.

6. Remov e the hexagon socket head cap

screw(reference4). Usean8mmAllenwrench.

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90°

Image 2-3

7. Slide the rear side over the edge of the pallet unit the two ﬁxation screws (reference 5) at the rear are visible.

8. Remov e the two hexagon socket head cap screw (reference 5). Use an 8 mm Allen wrench.

2. General

Image 2-4

9. Remov e the projector from the wooden support plate and ﬁnally remove the 3 extension tubes (reference 6). Use a 17 mm

wrench.

Image 2-5

Save the original shipping carton a

nd p acking material, they will be necessary if you ever have to ship your

projector. F or maximum protection, repack your projector as it was originally packed at the factory.

A rubber foam inside a plastic bag is placed into the lens opening of the projector. It’s recommended to reuse this foam and plastic back each time yo u transport the projector. This to prevent intrusion of dust and foreign particles.

The lens is delivered in a separate box. For len s installation, see section “Lens & lens holder”.

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2. General

2.3 Initial inspection

General

Before shipment, the projector was inspected and found to be free of mechanical and electrical defects. As soon as the projector is unpacked, inspect for any dam age that m ay have occurred in transit. Save all packing material until the inspection is completed. If damage is found, ﬁle claim with carrier immediately. The Barco Sales and Service ofﬁce should be notiﬁed as soon as possible.

The packaging of the DP-1200 digital projector is provided with a sho ck-watch label. If this shock-watch label was triggered (red colored at arrival) during transport, indicates that the packag e was possib handled by the transport c ompany. In this case, the instructions mentioned on the label, should be followed, which are: adding a note on the “bill of lading” and informing the transport company and the Barco sales and service o fﬁce as s oon as possible.

ly roughly

Box c ontent

After unpacking the p rojector it is recommended to check if all following items where include

• One GPIO data cable D-SUB 37 pins (2 meter).

• One s hort power link cable (mono phase) (for in case no UPS is used).

• One lamp cathode adapter.

• This manual.

One xenon bulb lamp of 2000 watt is mounted inside the lamp house at delivery. The projector lenses are not included in the package of the projector.

Mechanical check

This check should conﬁr m that there are no broken knobs or connectors, that the cabinet and panel su rfaces are free of dents and scratches, and that the operating panel is not scratched of cracked. The Barco Sales and Service ofﬁce should be notiﬁed as soon as possible.

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2.4 Installation process overview

Set up from A to Z

After you have unpacked and checked the projector you can start with the installation process of your DP-1200 digital projector. This chapter gives you an overview of all the different stages in the installation process which you have to follow to set your DP-1200 digital projector up and running. Each stage is brieﬂy des cribed and refers to more detailed step by step procedures in this manual. Use this ove rview as a checklist to ensure that you have followed all stages in the setup process of your DP-1200 digital projector.

Overview of the installation process stages:

1. Check if all installation requirements are fulﬁlled such as the environment conditions of the installation area, capacity of the exhaust system, electrical facilities, etc. No te that a solid pedestal is re quired to support the projector head. For more info see chapter "Installation requirements", page 10.

2. Physical installation of the projector upon its pedestal and c onnecting the air outlet of the projector with the exhaust system. Note that the exhaust system is M AND ATORY. See chapters "Positioning the DP-1200 at port window", page 18, and "Installation of the exhaust system", page 21.

3. Electrical connection with the power net. See chapter "Connecting the projector with the power net", page 22.

4. Installation of a suitable UPS unit or bypass the power in and outlet for the projector electronics. See chapters "Connecting an UPS with the projector electronics", pag e 26 or "Power loop through to the projector electronics", page 24.

5. Installation of the xenon bulb lamp in case the xenon bulb lamp is not installed in the lamp house yet. To install the xenon bulb lamp the lam p house has to be removed from the projector. To install the xenon bulb lamp correctly and in a safe manner, see the detailed step by step procedures in the chapter "Lamp & Lamp House", page 27.

6. Installation of the lens. First select an appropriate lens which trough ratio covers the screen size and the projector - screen distance. Then install the lens in the lens holder of the projector. For more information about available lenses, lens selection and lens installation see chapter "Lenses & lens holder", page 45.

7. Installation of the Communicator Touch Panel. See chapter "Communicator touch panel", page 65.

8. Alignment of the projected image on the screen. The projector can now be switched on to project its ﬁrst image (test pattern) on the screen. Then the image can be aligned with the screen size of the application. F ollow the next steps to achieve that:

a) Place the ON/OFF switch of the projector in the ”I” position. As a result the projector s tarts to initialize. The s tatus lights of

the projector lights up GREEN once the projector is initialized.

b) Press the STANBY button on the local keypad to activate the lam p.

c) Press the DOWSER button on the local keypad to open the dowser of the projector. The dowser is open if the backlight

color of the DOWS ER button is GREEN.

d) Press the TES T PATTERN button on the local keypad to project one of the internal test patterns of the projector on the

screen.

e) Use the lens ZOOM , SHIFT and FOCUS buttons on the local keypad the match the projected image with the screen. Note

that not all lenses have a motorized zoom. If this is the case, use the z oom barrel upon the lens instead. Tilt the p rojector in case you can not SHIFT the image completely upon the screen. See "Lens shift, zoom & focus", page 52.

9. Resetting the lamp parameters. The “LAMP INFO” parameters which are stored on the controller board of the projector MUST be updated after each installation of an xenon bulb performance and short life time of the xenon bulb lamp. See chapter "Resetting the lamp parameters", page 42.

10. Realignment of the xenon bulb lamp in its reﬂector. For optimal performance of the xenon bulb lamp it is required to realign the lamp after installation in the lamp house. See "Realignment of the lamp in its reﬂector", page 43 for more information.

11. Adjusting the light path. Normally the lens holder and the convergence of the projector is perfectly adjusted at factory. Nev- ertheless, som e applications require a readjustment of the lens holder or convergence or both. See procedure "Scheimpﬂug adjustment", page 53, to adjust the Sc heimpﬂ ug and see chapter "Convergence (w ith extenders)", page 109 to adjust the convergence of the light pa th.

12. Registration of the projector. The DP-1200 digital projector is DCI compliant and should be registered by Barco. Therefore, the digital cert iﬁcate ins ide the projector will be used to secure encryption key communication between the projector and the rest of the theatre system (server and theatre management system). For more info see chapter "Projector registration", page

75.

13. Projection of a digital cinema movie. Apply a sing and start up the projector. See chapter "Source input ports of the DP-1200 projector", page 64 and "Starting up ", page 71. Use the Communicator Touch Panel to conﬁgure the applied source. See the user guide of the Communicator Touch P anel for more and detailed information.

lamp inside the lamp house. Neglecting this update will result in po or

le or dual channel SMPTE or DVI source to the input ports of the projector

2. General

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2. General

16 R59770242 DP-1200 06/01/2009

3. Physical Installation

3. PHYSICAL INSTA LLATION

About this chapter

This chapter des cribes how the mechanical set up of the projector has to be done and how to realize the electrical connections.

Overview

• Positioning the DP -1200 at port window

• Installation of the exhaust system

• Connecting the projector with the power net

• Power loop through to the projector electronics

• Connecting a n UPS with the projector electronics

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3. Physical Installation

3.1 Positioning the DP-1200 at po rt window

WARNING: The installation of the DP -1200 projector req uires at least 2 persons.

General guide lines

• Use a solid pedestal to put the DP-1200 projector on. Ensure that the pedestal can h andle the weight of all feet of the projector are captured.

• The ped estal should be placed in front of the port window wall in this manner that the projector front cover is at a distance of minimum 20 centimeter from the port window.

20 cm

Image 3-1

Barco offers a pedestal for the D P -1200 digital projector. This universal pedestal allows a solid and easy setup of the projector. The universal pedestal has a separate comp artment to install the UP S unit (if available) for the DP-1200 digital projector. Futhermore, the universal pedestal contains a standard 19” rack to b uild in the projector peripherals like alternative content switchers (e.g. ACS -2048).

the projector and that

Necessary tools

• 14 mm wrench.

• 17 mm wrench.

Projector centering

1. If the projector is standalone in front of the port window, center the projector with the theatre screen (see ref A image 3-2).

2. If a ﬁlm projector is already present (projector will be off-center), try to optimize aim (see ref B imag e 3-2).

Note: Unlike ﬁlm projec tors, it is best to keep the projector lens surface as parallel to the s creen as possible, even if it is

signiﬁcantly above the screen center.

The off-center position slightly increase side keystone, but will minimize horizontal lens offset required.

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3. Physical Installation

A B

Image 3-2

3. Proceed to leveling the projector by adjusting the feet of the projector as follows:

- Loosen the nuts (A), using a wrench of 17 mm, on the threaded rod.

- Adjust the height of the 3 legs (B) to level the projector, using a 14 mm wrench.

- Secure the leg height by tightening the nuts (A).

Note: There must be at least 5 cm between the bottom side of the projecto

SCREEN CENTER SCREEN CENTER

r and the pedes tal.

OFF-CENTER

Image 3-3

4. Later, when the projector is up-and-running, adjust precise image geome try and placement.

Projector tilting

In an ideal installation, the DP-1200 lens surface is centered with and parallel to the screen. This orientation he lps to ensure optimized lens performances with minimal offset. If this position is not pos sible (such as when the projector is signiﬁcantly higher than the center of the screen), it is better to rely on o ffset rather than extra tilt.

1. Before adjusting tilt, make sure the projector is as well-centered with the theatre screen as possible for your installation area.

2. Check with theatre personnel for th

3. Tilt the projector to closely match this screen tilt angle as follows:

- Loosen the nuts (A), using a wrench of 17 mm, on the threaded rod.

- Adjust the h eight of the legs until the projected image matches the projection port window and the screen tilt.

- Secure the leg height by tightening the nuts (A).

e degree of screen tilt, or measure this incline with a protractor at the screen.

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3. Physical Installation

Image 3-4

Barco offers a pedestal for the DP-1200 digital projector. This universal pedestal allows you to easily tilt the projectorforwardupto6°.

90°

Inclined screen

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3. Physical Installation

3.2 Installation of the exhaust system

About Exhaust

The exhaust stack of the projector head is designed to ﬁt a 201 mm (7.91 inch) diameter duct. This size must be used throughout the entire system and installed to eliminate any possibility of downdraft or rain dripping into the lamp house.

The exhaust blower must be capable of removing minimum 6,65 m

CAUTION: If more than one projector is installed in a common projection booth, the above exhaust air ﬂ ow

must be measured at EACH individual projector head exhaust stack. Inadequate exhaust draft can contribute to p remature xenon bulb lamp failure.

How to install the Exhaust stack

See illustration below:

/min (235 CFM).

Image 3-5

Ensure good condition of the lamp house blower. Keep the blower inlet clean for unrestricted air ﬂow.

To ensure maximum bulb life, operate the lam after extinguishing the bulb.

p house blower and the exhaust system for at least ten minutes

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3. Physical Installation

3.3 Connecting the projector with the power net

WARNING: The total electrical installation sh ould be protected by an appropriate rated and readily accessi-

ble disconnect switch, circuit breakers and ground fault current interrupters. The installation shall be done according t o the local electrical installation codes.

CAUTION: ALL POWER CO NNECTIONS to the DP-1200 p rojector are made to the three-terminal strip located

in a sealed compartment behind the rear cover of the projector.

CAUTION: The cross-sectional area of the conductors in the Power Supply Cord shall be not less than 4 mm

or AWG 10

Necessary tools

• Flat screw driver.

• Phillips screw driver PH2.

Necessary parts

• Two cable ties.

•Certiﬁed AC power supply cord 4.0 mm ², 10AWG, min. 300V.

How to connect the main AC power with the DP-1200 projector?

1. Remov e the rear cover and lamp cover of the projector.

2. Remov e the cover of the m ain AC compartment by releasing the three captive dumb screws.

Image 3-6

3. Guide the A C power cord through the cable gland and connect the wires to the 3-terminal strip as illustrated.

Warning: Always connect ﬁ rst the PE wire.

Image 3-7

22 R59770242 DP-1200 06/01/2009

3. Physical Installation

4. Secure the power cord with the chassis of the projector by using two cable ties (A) and by fastening the cable gland (B) as

illustrated.

Image 3-8

5. Reinstall the cover of the main AC com partment.

Image 3-9

6. Reinstall the rear cover and lamp cover of the projector.

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3. Physical Installation

3.4 Power loop through to the projector electronics

This procedure explains how to provide the projector electronics with power in case no UPS unit i s used. Note that the projector is by default conﬁgured for use w ithout UPS. So, the short po wer link cable is already installed.

INLET/OUTLET ﬁxation accessories

The plugs of the power cable which are inserted in the power INLET or OUTLET socket of the projector have to be secured. The projector is equipped with ﬁxation access ories as illustrated below.

Image 3-10

1 Short power link cable (loop through). 2 Spare spacers with different length. 3 Thum bscrews. 4 Long sp acers. 5 Fixation bracket for the female plug ( OU TLET). 6 Fixation bracket for the male plug (INLET). 7 M ale p lug. 8 Fem ale plug.

Necessary parts

Short power link cable with plug type C13/C14.

How to loop through the power to the projector electronics?

1. Make sure that a long spacer (reference 1) is mounted above and below each power socket (reference 2 &3).

2. Plug in the short power cable (reference 4) which wa s delivered with the projector.

Warning: Always use the Barco short power cable which is delivered w ith the projector.

3. Secure both plugs of the short power cable with a ﬁ xation plate. Use two thumbscrews (reference 5) per ﬁxation plate. Note

that the s mallest ﬁxation plate (reference 7) has to be used upon the upper socket (INLET, reference 2). The large ﬁxation plate (reference 6), which holds the spare spacers, has to be mounted upon the lower socket (OUTLET, reference 3).

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Image 3-11

3. Physical Installation

5 4

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3. Physical Installation

3.5 Connecting an UPS with the projector electronics

WARNING: Only use UPS units which are suitable for the DP-1200 digital projector. See chapter "Installation

requirements", page 10, for more information about the requirements of the UPS.

How to connect an UPS unit with the projector electronics?

1. Install the UP S unit according the instructions of the manufacturer and the local regulations.

2. Connect the power output cord ( reference 1) from the UPS unit with the UPS INLET socket of the projector (upper socket).

3. Secure the UPS INLET socket us ing the small ﬁxation plate and two thumbscrews. U se appropriate spacers to ensure that the

plug is captured without play.

4. Install the large ﬁxation plate (reference 2) upon the power OUTLET socket of the projector (lower socket). This to prevent loosing

the ﬁxation parts.

Image 3-12

CAUTION: The electrical connection w ith t

AC power supply cord (minimum 0,75 mm² or 18 AWG and minimum 300V)

he UPS INLET socket of the projector m ust b e d one with a certiﬁed

CAUTION: Do not use the power OUTLET socket of the projector to provide power to other equipment!

26 R59770242 DP-1200 06/01/2009

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