Barco DB-220 Installation Manual

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DB-220
Installation manual
R59770240/04 11/06/2009
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Barco nv Media & Entertainment Division Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70 Fax: +32 56.36.883.86 E-mail: sales.events@barco.com Visit us at the web: www.barco.com
Printed in China
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Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war­ranties or merchantability and tness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this publication; these changes are incorporated in new editions of this publication.
Copyright ©
All rights reserved. No part of this document m ay be copied, reproduced or translated. It shall not other stored in a retrieval system without the prior written consent of Barco.
wise be recorded, transmitted or
Federal Communications Commission (FCC Statement)
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules. These limits a re designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio f requency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may cause harmful interference, in which case the user will be responsible for correcting any interference at his own expense
EN55022/CISPR22 Class A ITE (Information Technology Equipment)
Class A ITE is a category of all other ITE which satises the class A ITE limits but not the class B IT E limits. Such equipment sho uld not be restricted in its sale but the following warning shall be included in the instructions for use:
Warning : This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
Guarantee and Compensation
Barco provides a guarantee relating to p erfect manufacturing as pa must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco must be informed immediately in writing of any complaints.
The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of c omm issioning, at latest 30 days after the transfer of risks. In the event of justied notice of complaint, Barco can repair the fault or provide a replacement at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a reduction in the purchase price or cancellation of the contract. All other claims, in particular those relating to compensation for direct or indirect damage, and also damage attributed to the operation of software as well as to other services provided by Barco, being a component of the system or independent service, will be deemed invalid provided the damage is not proven to be attributed to the absence of properties guaranteed in writing or due to the intent or gross negligence or part of Barco.
If the purchaser or a third party carries out modications or repairs on goods delivered by Barco, or if the goods are handled incorrectly, in particular if the systems a re commissioned operated incorrectly or if, after the transfer of risks, the goods are subject to inuences not agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are system failures which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as well as normal maintenance are not subject to the guara ntee provided by Barco either.
The environmental conditions as well as the servicing and m aintenance regulations specied in the this manual must be complied with by the customer.
rt of the legally stipulated terms of guarantee. O n receipt, the purchaser
Trademarks
Brand and product names m entioned in t All brand and product names mentioned in this manual serve as commen ts or examples and are not to be understood as advertising for the products or their manufacturers.
his manual may be trademarks, registered trademarks or copyrights of their respective holders.
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Table of contents
TABLE OF CONTENTS
1. Safety................................................................................................................. 3
1.1 Safety guidelines ..................................................................................................................... 4
1.2 Important safety instructions ......................................................................................................... 5
1.3 Important warnings . .................................................................................................................. 6
2. Installation requirements ............. ................ ................ ................ ................ ............ 7
2.1 Mechanical requirements. . ........................................................................................................... 8
2.2 Electrical requirements ..............................................................................................................12
3. Components of the DB-220 Display............................................................................15
3.1 DB-220 display segments...........................................................................................................16
3.2 Clamps...............................................................................................................................17
3.3 Remote enclosure................................................................................................................... 19
3.4 RMS-1 control Software ............................................................................................................. 21
3.5 Ambient Environment Controller (AEC-4000) . . . ...................................................................................22
3.6 Camera .............................................................................................................................. 23
4. Physical installation of the DB-220 Display ..................................................................25
4.1 Opening the container and the cage................................................................................................ 26
4.2 Lifting out and preparing the top segment . . ........................................................................................29
4.3 Mounting the AE C-4000 .............................................................................................................34
4.4 Mounting the top segment upon the bottom segm ent . . ............................................................................36
4.5 Lifting out and preparing the DB-2 20 display .......................................................................................39
4.6 Mounting the DB -220 display upon the support structure.......................................................................... 44
4.7 Hiding the gap between the display segments . ....................................................................................48
4.8 Mounting the telescopic camera arm ............................................................................................... 49
4.9 Mounting the video camera ......................................................................................................... 54
4.10 Connecting the AEC cable of the DB-220 display .................................................................................. 55
4.11 Connecting the power cables of the DB-220 display ...............................................................................56
4.12 Installing the remote enclosure of the DB-220 display............................................................................. 60
4.13 Power cabling of the remote enclosure .. . . . ........................................................................................66
4.14 Data cabling of the DB-220 display.................................................................................................67
4.15 Securing the cables of the DB-220 display.........................................................................................70
A. Specications ........ ................ ................ ................ ................ ................ ............... 73
A.1 Dimensions ofthe DB-220 display.................................................................................................. 74
A.2 Dimensions of the installation brackets for the remote enclosure .................................................................75
A.3 Specications ofthe DB-220 display................................................................................................ 76
B. Cabling diagrams ...................................................................................................77
B.1 Cabling diagrams of the DB-220 display............................................................................................78
Index............... ................ ................ ................ ................ ................ ................ .......81
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Table of contents
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1. SAFETY
About this chapter
Read this chapter attentively. It contains important information to prevent personal injury while installing the DB-220 display. Fur­thermore, it includes several c autions to prevent damage to the DB-220 display. Ensure that you understand and follow all safety guidelines, safety instructions and warnings mentioned in this chapter before installing the DB-220 display. After this chapter, addi­tional “warnings” and “cautions” are given depending on the installation procedure. Read and follow these “warnings” and “cautions” as well.
Overview
Safety g uidelines
Important safety instructions
Important warnings
1. Safety
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1. Safety
1.1 Safety guidelines
Personal protection
WARNING: Ensure you un derstand and follow all the safety guidelines, safety instructions, warnings and
cautions mentioned in this manual.
WARNING: Be aware of suspended loads.
WARNING: Wear a h ard hat to reduce the risk of person al injury.
WARNING: Be careful while w o rking with heavy loads.
WARNING: Mind your ngers while working with heavy loads.
Installation personnel
This installation must be performed by authorized and qualied technical personnel only.
Accredited safety ofcers must ensure the safety of the site, construction, assem bly, connection, use, dismantling, transport etc. of such safety critical system s.
Caution
Installation should be performed only after y ou are thoroughly familiar with all of the proper safety checks and installation instructions. To do otherwise increases the risk of hazards and injury to the user.
Assembly parts are designed for intended use only in conjunction with DB-220 LED disp lays.
Do not modify and/or replicate any component. Barco uses specic materials and manufacturing processes in order to achieve part strength. Consult Barco for as sistance with custom applications.
Always follow Barco installation instructions. Cont
The manufacturer assumes no liability for incorrect, inadequate, irresponsible or unsafe assembly of systems.
act Barco if you should have any question regarding the safety of an application.
Product care
Structural & mounting components should be kept dry, clean, lubricated (only if rec omm ended), coated properly, and otherwise maintained in a manner consistent with part design. Barco produc ts must be used in a m anner consistent with their design and inspected on a routine ba sis for security, wear, deformation, corrosion and any other circumstances that may affect the load handling capability of the part.
Barco recommends inspections at regular intervals for all installations and increasing in frequency for more critical installations. If a part is found to have damage, which may cause a decrease in load capability, the part must be removed for service or replaced immediately.
Under no circumstances are Barco parts repairable by anyone other than Barco.
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1.2 Important safety instructions
Instructions:
Read these instructions.
Keep these instructions.
Heed all warnings.
Follow all instructions.
Clean only with materials or chemicals that are inert, nonabrasive, n oncorrosive and non-marking. Consult the m anufacturer for further advice should any doubts exist regarding any cleaning procedure.
Do not block ventilation openings. Install in accordance with the manufacturers instructions.
Do not install near a ny heat sources such as radiators, heat registers, stoves, or other apparatus (including a mpliers) that produce heat.
Do not defeat the safety purpose of the polarized or grounding ty pe plugs/sockets. If the provided sockets/plugs are damaged then replacement of the defective parts m ust be undertaken immediately.
Protect the power/data cords from being walked on or pinched particularly at plugs, convenience receptacles, an d the point where they exit from the apparatus. Replace damaged power/data cords im mediately.
Only use attachments/accessories specied by the manufacturer.
Disconnect the power to this apparatus during lightning storms or provide suitable additional lightning protection. Unplug this apparatus when unused for long period of time.
Refer all servicing to qualied service technicians/personnel. Servicing is required when the apparatus has been damaged in any way, such as power-supply cord or plug is damaged, the appa ratus does not opera te normally, or has been dropped.
Use only with systems or peripherals specied by the manufacturer, or sold with the apparatus. Use caution during lifting/moving or transporting to avoid damage by possible tipping.
1. Safety
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1. Safety
1.3 Important warnings
Important warnings:
Risk of electric shock:
Do not open. To reduce the risk of electric shock, do not remove cover (or back). No user-serviceable parts inside. Refer servicing to qua lied service personnel.
Maximum and minimum ambient temperature:
The maximum ambient temperature for the LED wall is 40 °C, the minimum temper ature is -20 °C.
High leakage current:
The combination of multiple tiles in an installation results in increased levels of leakage current. In order to avoid risk of electric shock due to high leakage current, proper grounding of the installation is required.
Flammable materials:
Keep ammable materials away from the installation (such as curtains). A lot of energy is transferred into heat. The installation should be such that the amount of air ow required for safe operation of the equipment is not compromised. Proper ventilation must be provided.
Disconnect device:
The disconnect device shall simultaneously interrupt all poles of the AC mains supply except for the earthing conductor. It shall be installed near the equipment and be easily accessible.
Disconnect device:
When the appliance inlets of the individual tiles are not acces sible, the socket outlets supplying the rack shall be installed near the equipment and b e easily accessible, or a readily accessible general disconnect device shall be incorporated in the xed wiring.
This equipment M US T be earthed:
In order to protect against risk of electric shock, the installation should be properly grounded. Defeating the purpose of the grounding type plug will expose you to the risk of electric shock.
Power system:
It is recommended to use a TN-S power distribution system (a power distribution system with a separate neutral and grounding conductor) in order to avoid large groun d current loops due to voltage differences in the neutral conductor. The total electrical installation sh ould be protected by an appropriately rated disconnect switch, circuit breakers, over voltage protector and Ground Fault Current Interrupters. The installation shall be done according to the local elec trical installation codes. In Eur ope special attention should be given to EN 60364, the standard for electrical installation of buildings. In Germany VDE 0100 should b e adhered to. In America, special attention should be g iven to the National Electrical Code, ANSI/NFPA 70.
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2. INSTA LLATION REQUIREMENTS
About this chapter
This chapter enumerates the mechanical and electrical requirements for the D B -220 display
Required installation tools
Crane.
Straps and shackles.
Six-foot bubble level.
Wire stripper.
Adhesive tape.
Adjustable wrench.
15/16” open- end wrench.
15/16” box -end wrench.
9/16” open- end wrench.
9/16” box -end w rench.
5/16” open- end wrench.
5/16” box -end w rench.
1/2” open- end wrench.
1/2” box -end w rench.
5/8” open- end wrench.
5/8” box -end w rench.
1/8” open- end wrench.
1/8” box -end w rench.
3/8” A llen wrench.
2. Installation requirements
Overview
Mechanical requirements
Electrical requirements
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2. Installation requirements
2.1 Mechanical requirements
Installs in coastal city care
It is NOT recom mended to operate DB series products in an atmosphere worse than Class C3 ac cording to ISO 9223.
What distance is suitable for DB-220 when it installs in coastal cities.
Display shall b e installed 250 meters away from the shoreline horizontally in dry and cold climates.
Display shall b e installed 500 meters away from the shoreline in cas e of high humidity and hot climates.
Denition of C3 is based on ISO 9223 Corrosion of m etals and alloys – Corrosivity of atmospheres- Classifi- cation, where C3 is regarded as medium corrosivity
The high humidity and hot climate mean the climate that the humidity is higher t han 80 % RH and temperature is higher than 0°C for one third of time every year.
Support structure
The support structure has to be provided and installed by the customer because it varies from system to system. Although, the following must be taken into account and must be precisely calculated on individual basis:
1. Weight tolerance: Ensure that the support structure and the oor or the wall on which the support structure has to be installed, is able to handle the complete weight of the xed DB-220 display.
2. Environmental conditions: Humidity, wind, temperature, ra in, etc.
3. Location: Outdoor, altitude, etc.
4. Ground stability
5. Front clearance: For optimal im pact ensure that there is sufcient free area in front of the DB-220 display and respect the minimum viewing distance.
6. Local regulations regarding such installations
WARNING: Never con struct the DB-220 display if there is uncertainty regarding the stability of an installation
or the load holding capacities. If there are doubts on a system viability, consult Barco for advice on profes­sional rigging organizations.
When installing the DB-220 d isplay on a support structure against a wa ll, it is recommended to integrate a service platform in the support structure. Such platform allows a fast and easy access if required.
WARNING: When installing the DB-220 display on a sup port structure against a wall, it is required to keep a
distance of at least 0.75m / 29.5” between the wall and the DB-220 display.
Support structure
Structural requirements of the support structure:
Vertical direction 3.000 k g
Horizontal direction 60000 N
The s upport structure consists of at least 3 v erti the display)which are equally spread over the length of the DB-220 display. The supply of the I-beams and how the I-beams have to be mounted in the ground, on a wall or on a pole is the responsibility of the customer.
cal I-beam s(each one I-beam bottom should have one small support for standing
Maximum deformation of 3mm/m
Maximum deformation of 3mm/m
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2. Installation requirements
Image 2-1
It’s recommended to mount the support structure into a concrete foundation. Use caution, the vertical beams do not block access t o power or data cable connection points.
It is obliged to provide a small support on the bottom of each I-beam to stand the whole DB-220 display.
2 mm
Image 2-2
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2. Installation requirements
Horizontal alignment of the supports
Depth of the supports
2mm
220 m m — 245 mm
Width of the supports Same as the I-beam
Clamps
The DB-220 display is equipped with clamps. These clamps are the interface between the support structure and the DB-220 display. Each I-beam requires 6 clamps which can be horizontally and vertically aligned according to the customers wishes. Ba rco offers horizontal and vertical clamps.
Image 2-3 Clamps to be used on vertical I-beams (R837438)
Image 2-4 Clamps to be used on horizontal I-beams (R837947)
There are two differ e nt types of clamps.
Specied torque values for t he clamps:
5/8” nuts in the cage 144 Nm
3/8” bolts in the cage 30 Nm
5/8” nuts when used in the mounting procedure on the support
144 Nm
structure 3/8” bolts w hen used in the mounting procedure on the support
30 Nm
structure
Lifting t he display
To lift the DB-220 display, the top segment is provided with two eyebolts. The customer is responsible for providing the straps and shackles needed to lift the display.
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2. Installation requirements
A
Image 2-5
WARNING: Th e angle (A) between the top of the DB-220 display and the straps nee ds to be bigger than 45
degrees.
WARNING: Before lifting, consult the specications regarding the weight of the DB-220 display and the de-
tailed informat ion regarding the lifting points of the DB-220 display. see "Specications of the DB-220 display", page 76
WARNING: The two lifting points are only for hoisting the panels itselves. When installing the screen and the
metal structure, these two points can not be used hoisting an ymore.
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2. Installation requirements
2.2 Electrical requirements
General
It is the responsibility of the cus tomer to realize the electrical connection between the LED-wall and the main power net. This con­nection must be equipped with appropriate c ircuit breakers. The DB-220 display requires an input voltage between 200 VAC and 240 VAC. The table below shows the power requirements of the DB-220 display. Note that these values do not include the power for the remote enclosure, which contains c ontrol equipment (e.g. digitizer). Take into account that the maximum power cons umption of the whole rem ote enclosure is 920W.
Power req uirements DB-220 Remote enclosure Minimum wire size
Max Watts 8600 W 780 W not applicable
2 W ires (excluding grounding wire) single phase (240V/US; 220V /CN/EU) (US /CN/EU)
3 Wires (excluding grounding wire) three phase (208V ) (US)
4 Wires (excluding grounding wire) three phase (220V) 14(EU/China)
The single conductor shielded power cables between the disconnection device and the integrated power distribution box of the DB-220 display must have a spec ic diameter (mentioned above) and must comply with the loc al regulations (should comply with UL1015 for the US). The DB-220 display must be properly connected to the ground (protected earth) using a single conductor cable with the same specied diameter.
36 A / 40 A (Phase current)
24 A (Phase current) 2.17 A 8AWG
14 A (Phase current)
Power input diagram for a three wire single phase distribution network (US/CHINA/EU)
3.25 A 3.55 A
1.18 A
6AWG
10AWG
Image 2-6
Power input diagram for a three wire three phase distribution network (US)
Image 2-7
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2. Installation requirements
Power input diagram for a three wire three phase distribution network (EU and China)
Image 2-8
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2. Installation requirements
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3. Components of the DB-220 Display
3. COMPONENTS OF THE DB-220 DISPLAY
General introduction
The fundamental elements of the DB-220 system are:
A: Support structure. Provided by the customer.
B: Display segments. The DB-220 display consists of two display s egmen ts.
C: Remote enclosure. The rem ote enclosure can consist in a digitizer, compact link, rugged PC, em bedded PC, modem,... and other pe ripherals. All these peripherals are mounted inside a 19” rack cov ered in an IP55 rated cabinet.
D: Ambient Environment Controller (AEC).
E: Camera and ca mera arm. For visual display monitoring.
Image 3-1
Overview
DB-220 display segments
Clamps
Remote enclosure
RMS-1 control Software
Ambient Environment Controller (AEC-4000)
Camera
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3. Components of the DB-220 Display
3.1 DB-220 display segments
Introduction
The DB-220 display consists of two segments which are the basic building blocks of the display. The two segments of the DB-220 display are different from each other. So, each segment has its own place in the display. The two display segments must be assem­bled together to form one big display. Afterwards the whole assembly is mounted on the support structure using the clamps.
Image 3-2 Left side: the top and bottom segments. Right side: t
For transportation reasons, the two display segments are secured in a frame work which can be placed inside a container. Three units of a DB-220 t inside one container.
he two segments secured in a cage for transportation
3 units
40’ Open Top Container
Image 3-3
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3. Components of the DB-220 Display
3.2 Clamps
Introduction
The clamps are used to mount the display assembly onto the support structure. In order to answer to different types of support structures, the are two different types of clamps.
Using three vertical I-beams as support structure
This conguration is presumed to be the s tandard conguration. In this manual, this type of clamps will be used to explain the mounting p rocess of the DB-220 display on the support structure.
For the successful assembly of the DB-220 display, a minimum of 3 vertical I-beams each us ing 6 clamps is required. To answer to different vertical mounting distances, the clamps are mounted into a rail system inside the DB-220
Each clamp has 4 correction plates (A) to compensate potential vertical variation in I-beam alignment.
Image 3-4
display structure.
A
Using an existing support structure consisting of horizontal I-beams
The installation method using this type of clam ps is similar to the m ethod using the standard clamps.
These clamps are used to mount the DB-220 display upon an existing support structure which consists of horizontal I-beams .
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3. Components of the DB-220 Display
Image 3-5
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3. Components of the DB-220 Display
3.3 Remote enclosure
Outdoor remote enclosure (R9870000)
The outdoor remote enclosure consist of
Standard equipment:
Control PC with RMS —1 software.
D320 Lite with DV I input.
Internet switch.
I-BootBaar.
Keyboard and TFT drawer.
Power strip, cables a nd converter.
Optional equipment:
•PlayerPC.
Compact Link.
Camera system.
•VPN.
All these peripherals ar e mounted inside a 19” rack c overed in an IP55 rated cabinet. All the peripherals and the c abling between the peripherals are installed inside the cabinet at factory.
Image 3-6
Necessary peripherals for the remote enclosure
1. D320 Lite (R9851560)
2. DVI Input (R9850960)
Minimum conguration
If you do not need an outdoor remote enclosure to operate the DB-220 display, you need at least:
1. D320 Lite
2. DVI Input
3. Advantech ARK-1370 with RMS -1 Software
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3. Components of the DB-220 Display
CAUTION: Consult the u ser g uide (R5976471) of the D320 Lite digitizer for more information about how to
congure, operate and control the DB-220 display.
CAUTION: Consult the user guide (R5976388 ) of the DVI input for more information about how to congure,
operate an d control the DB-220 display.
CAUTION: Consult the user guide (R59770142) of the RMS-1 control software for more information about ho w
to congure, operate and control the DB-220 display.
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3. Components of the DB-220 Display
3.4 RMS-1 control Software
General
The RMS-1 control software is designed as a graphic user interface (GUI) and can be used to control a nd congure the digitizer as well as the Barco LED wall via a PC.
Image 3-7
CAUTION: Consult the user guide (R59770142) of the RMS-1 software for more information about installation
and user guidelines.
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3. Components of the DB-220 Display
3.5 Ambient Environment Controller (AEC-4000)
Introduction
The Ambient Environmental C ontroller (AEC) is a device containing four light sensors. These s ensors are used to measure the ambient environment. The control of the AEC is integrated into the s oftware of the control software (See User Guide of RMS-1). AEC-4000 has been specially developed to be integrated to the DB-220 display. The AEC-4000 may be incorporated to a Barco LED-wall, measuring the environmental light conditions throughout the day. The modular concept of the AEC-4000 gives r ise to congurations with maximum exibility and controllability . T he built-in intelligence of the RMS-1 softw are allows the sys tem to detect and congure itself. The mechanical exibility and small form e n ables easy installation and quick servicing. AEC modules are only to be used in conjunction with Barco LED-walls. RMS-1 has an intelligence control algorithm depending on which the brightness of the display is calculated according to the lum inance input from the AEC-4000 controller.
Image 3-8
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3. Components of the DB-220 Display
3.6 Camera
Introduction
A camera can be installed upon an arm in f ront of the DB-220 display to monitor the DB-220 display. A camera server, mounted inside the cabinet of the remote enclosure, is required to secure communication between the camera and the equipment cabinet.
Image 3-9 Left: Camera. Right: Camera server.
Camera arm
A telescopic camera arm can be attached to the DB-220 display. The end of the telescopic cam era arm is provided with a support bracket for the cam era. The orientation of this bracket ca n be adjusted (tilt and swing) to place the camera in an optim al position in front of the display.
Image 3-10
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3. Components of the DB-220 Display
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4. Physical installation of the DB-220 Display
4. PHYSICAL INSTALLATION OF THE DB-220 DISPLAY
Overview
Opening the c ontainer and the cage
Lifting out and preparing the top segment
Mounting the AEC-4000
Mounting the top segment upon the bottom s egment
Lifting out and preparing the DB-220 display
Mounting the DB-220 display upon the support structure
Hiding the gap between the display segments
Mounting the telescopic camera arm
Mounting the video camera
Connecting the AEC cable of the DB-220 display
Connecting the power cables of the DB-220 display
Installing the remote enclosure of the DB-220 display
Power cabling o f the remote enclosure
Data cabling of the DB-22 0 display
Securing the cables of the DB-220 display
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4. Physical installation of the DB-220 Display
4.1 Opening the c ontainer and the cage
This procedure describes how to access the display segments o f the DB-220 display, which are sec ured in a cage ins ide a transportation container.
Necessary tools
Adapted tools to open the container.
Adapted tools to lift the cage o ut of the container.
15/16” open- end wrench.
15/16” box -end wrench.
How to open the cage of a DB-220 display?
1. Remove the roo f of the container.
2. R emov e the xation cables, which secure the cag e inside the container.
Image 4-1
3. L ift the cage with display segments out of the open container. Attach the top of the cage at four different points with the hook of
the crane to spread the load as illustrated.
Note: A container can contain more than one cage with display segments. But one cage contains on ly one DB-220 display.
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4. Physical installation of the DB-220 Display
Image 4-2
4. P lace the cage with the display segments upon a at surface. Make sure that there is a minimum clearance zone of 15 meters
around the full perimeter of the cage.
5. R emov e the top of t he cage by removing the 4 corner bolts and the 8 side b olts, which fasten the top frame of the cag e as
illustrated. Before lifting the top frame of the cage, remove the 8 brackets in order to prevent them from falling down.
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4. Physical installation of the DB-220 Display
Image 4-3
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4. Physical installation of the DB-220 Display
4.2 Lifting out and preparing the top segment
This procedure describes how to lift o ut the top segm ent from the cage and prepare it for assembly on a support structure using 3 vertical I-beams.
Necessary tools
Adapted tools to lift the top segment out of the cage.
15/16” open- end wrench.
5/16” A llen wrench.
Four top clamp assemblies.
Two clamp assemblies.
Before you start
First notice the difference between the two segments inside the cage. The segment provided with two eyebolts is the top segment, the segment provided with two guiding pins is the bottom segment.
Image 4-4 Left: the eyebolts of the top segment. Right: the guiding pins of the bottom segment.
Lifting out the top segment
1. Remove the four bolts on the side of the top segment.
2. S ecure the top segment by attaching the shackles of the crane to the two eyebolts.
Warning: Do not lift the top segment, only secure it by attac
from tipping.
hing the shackles and putting slight tension on the straps to prevent
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4. Physical installation of the DB-220 Display
4X
Image 4-5
3. Remove the bolts which are recessed in the holes at the top of the four vertical beams. For each vertical beam, two bolts have
to be loosened.
4. R emov e the bolts at the b ottom of the four vertical beams . For each vertical beam , two bolts have to be loosened.
4X
Image 4-6 Left: step 3 illu strated. Right: step 4 illustrated.
5. Remove the bolts in the four bottom openings of the top segment to nally detach the top segment from the cage.
Note: If necessary, rst open the slidi
ng doo rs to access these bolts.
30
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4. Physical installation of the DB-220 Display
Image 4-7
6. P ull out the four vertical beams and remove the four pieces who hold these beams in place.
4X
Image 4-8
7. L ift the top segment out of the cage and put it on the at surface next to the cage.
Warning: Wear a safety hat while assisting at the lifting and m oving of the top segment.
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4. Physical installation of the DB-220 Display
Image 4-9
Preparing the top segment
1. S pread the four clam p plates over the distance of the I-beam rail as illustrated.
Image 4-10
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4. Physical installation of the DB-220 Display
2. A ss emble the top side of the clamps on the four clamp plates.
Warning: The clamps must be orientated so each couple of clamps can be used to mount the DB-220 display against the
Warning: The bolts have to xed with a torque of 30Nm.
3. Inser t two whole clamps into each corner of the I-beam rail as illustrated.
Warning: The clamps must be orientated so each couple of clamps can be used to mount the DB-220 display against the
Image 4-11 Left: step 2 illu strated. Right: step 3 illustrated.
support structure.
support structure.
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4. Physical installation of the DB-220 Display
4.3 Mounting the AEC-4000
This procedure describes how to mount the AEC-4000 on top of the top segmen t. For the clearness of the pictures, the clamps are suppressed in the following illustrations.
Necessary tools
9/16” box -end w rench.
Adhesive tape.
How to mount the AEC-4000?
1. M ount the support bracket as illustrated.
B
Image 4-12
2. Install the AE C satellite upon the s upport bracket as illustrated. Use four bolts to secure the AEC sensor.
Caution: Make sure that nothing is obstructing the front and rear side of the AEC sensor.
Image 4-13
3. Connect the AE C cable as illustrated.
Image 4-14
4. W ind up the AEC cable (C) an
34
d stick it on the bottom of the top s egment using some tape (S).
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Image 4-15
4. Physical installation of the DB-220 Display
C
S
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4. Physical installation of the DB-220 Display
4.4 Mounting the top segment upon the bottom segment
This procedure describ es how to mount the top segment upon the bottom se gment. For the clearness of the pictures, the clamps and the AEC-4000 are suppressed in the following illustrations.
Necessary tools
Adapted tools to lift the top segment.
15/16” open- end wrench.
Necessary parts
Sixteen bolts 5/8” UNC HEX (reference A)
Sixteen lock washers D16 2D27, type DIN 127B (reference B)
Sixteen plane washers D17 D30, type DIN 125A (reference C)
How to mount the top segment upon the bottom segment?
1. O pen the four slide doors to get access to the guiding pins.
Image 4-16
2. L ift the top segment above the bottom segment and remove the caps on both sides of the bottom segment.
Warning: Wear a safety hat while assisting at the lifting and moving of the DB-220 display.
2X
Image 4-17
3. Take out the data cables and connect them on both sides of the DB-220 display as illustrated.
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4. Physical installation of the DB-220 Display
2X
Image 4-18
4. L ower down the top segment using the guiding pins.
Caution: Pay attention to the data cables. Guide them while lower
Image 4-19
5. Connect the top and bottom segment using four times four bolts (A), four split washers (B) and four lock washers (C) as illustrated.
Caution: Pay attention to the order in which the bolts have to be fastened.
Torque: 143 Nm
3
1
4
ing the top segment.
2
A
Image 4-20
6. Close the four slide doors.
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C
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4. Physical installation of the DB-220 Display
Image 4-21
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4. Physical installation of the DB-220 Display
4.5 Lifting out and preparing the DB-220 display
This procedure describes how to lift out the DB-220 display from the cage and prepare it for assembly on a support structure using 3 vertical I-beams. In the rst p rocedu re, the clamps and the AEC-4000 are sup­pressed in the illustrations. In the second procedure, the AEC-4000 is suppressed.
Necessary tools
Adapted tools to lift the DB-220 display.
15/16” open- end wrench.
5/16” A llen wrench.
Eight top clamp assemblies.
Four clamp assemblies.
Six-foot bubble level.
Lifting out the DB-220 display
1. Remove the four bolts ( A) at the top of the four v ertical beams.
2. Remove the bolts (B) which are recessed in the holes at the top of the four vertical beams. For each vertical beam, two bolts
have to be loosened.
B
A
4X
Image 4-22
3. Remove the bolts at the bottom of the four vertical beams. For each vertical beam, three bolts have to be loosened.
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4. Physical installation of the DB-220 Display
4X
Image 4-23
4. P ull out the four vertical beams and r emov e the four piece
Image 4-24
5. Remove the four pieces inside the four bottom proles of the c age.
6. Remove the bolts who are hidden in the holes at the bottom of the four vertical proles. For each vertical prole, two bolts have
to be loosened.
s holding these beam s in place.
40
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4. Physical installation of the DB-220 Display
4X
Image 4-25 Left: Step 5 illu s trated. R ight: Step 6 illust r ated.
7. L ift out the DB-220 display and place it on the at surface.
Warning: Wear a safety hat while assisting at the lifting and moving of the DB-220 display.
Caution: While lifting the DB-220 display, notice that four help pieces (H) will fall out. These pieces w ere loosened while
removing the previous eight screws.
Image 4-26
Preparing the DB-220 display
1. S pread the eight c lamp plates over the distance of the I-beam rail a s illustrated.
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H
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4. Physical installation of the DB-220 Display
Image 4-27
2. A ssemble the top side of the clamps on the eight clamp plates.
Warning: The clamps must be orientated so each couple of clamps can
be used to mount the DB-220 display a gainst the
support structure.
Warning: The bolts have to be xedwithatorqueof30Nm.
Image 4-28
3. Inser t four whole clamps into the I-beam rails as illustrated.
Warning: The clamps must be orientated so each couple of clamps can be used to mount the DB-220 display against the
support structure.
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Image 4-29
4. A lign the clamps of the bottom segment with those of the top segment.
4. Physical installation of the DB-220 Display
Image 4-30
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4. Physical installation of the DB-220 Display
4.6 Mounting the DB-220 display upon the support structure
This procedure describes how to mount the DB-220 d isplay upon the support structure w hich consists of 3 vertical I-beams.
Necessary tools
Adapted tools to lift the DB-220 display.
15/16” open- end wrench.
Necessary parts
Two supplied (non standard) bolts (reference D).
Two supplied (non standard) washers (reference E).
How to mount the DB-220 dis play upon the support structure?
1. L oosen the nuts (A) of all the clamps as illustrated.
Warning: It’s sufcient to loosen these nuts until the end of the bolt.
2. L oosen the nuts (B) to release the correction plates (C) as illustrated.
B
Image 4-31
3. L ift the DB-220 display in front of the s upport structure.
Warning: Wear a safety hat while assisting at the lifting and moving of the DB-220 display.
Tip: If necessary, reposition the clamps in order to make the distance between them bigger than the width of the I-beam.
C
C
A
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4. Physical installation of the DB-220 Display
Image 4-32
4. A lign the DB-220 display against the support structure.
Tip: If provided, rst place the DB-220 display on the sup
5. S lide the clamps over the anges of the I-beam.
ports of the I-beams.
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4. Physical installation of the DB-220 Display
18X
Image 4-33
6. Vertically align the DB-220 display using the correction plates (C) and fastening the n uts (B) which tighten these plates.
B
C
C
18X
Image 4-34
7. F ix the nuts (A) and ( B) in the illustrated sequence.
Warning: The nuts (A) and (B) hav e to be xedwithatorqueof144Nm.
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4. Physical installation of the DB-220 Display
4
B
5
1
2
A
7
8
Image 4-35
8. A fter removing the tools to lift the display, replace the eyebolts by the supplied bolts (D) a nd rubber washers (E).
Warning: Use your hands to x the bolt, do not use tools! Firmly xtheboltu
ntil the rubber washer is positioned in place.
6
3
9
Image 4-36
D
E
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4. Physical installation of the DB-220 Display
4.7 Hiding the gap between the display segments
This proced ure describes how to mount the trim plates which hide the gap between the top and the bottom display segment.
Necessary tools
1/2” box -end w rench.
Necessary parts
Four bolts 5/16” x 1 UNC, type DIN 933 (reference A).
Four lock washers D8.1 D14.8, type DIN 127B (reference B).
Four plane washers D8.4 D16, type DIN 125A (reference C).
How to mount the trim plate?
1. M ount the trim plate at each side of the display each time using two bolts (A), two lock washers (B) and two plane washers (C).
2X
C
B
A
Image 4-37
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4.8 Mounting the t elescopic camera arm
The telescopic camera arm can be mounted at the left bottom corner or at the right bottom corner of the DB-220 display. The illustrations in this procedure show how to install the camera in the left bottom corner of the DB-220 display as seen from the front of the display. Note that the camera is optional.
Necessary tools
9/16” open- end wrench.
9/16” box -end w rench.
15/32” open- end wrench.
15/32” box -end wrench.
3/8” open- end wrench.
3/8” box -end w rench.
7/32” open- end wrench.
7/32” box -end w rench.
3/16” A llen wrench.
Necessary parts
Seventeen bolts 5/16” x 1” UNC, type DIN 933 (reference A)
Eight bolts 5/16” x 3/2” UNC, type DIN 933 (reference B)
Two bolts 5/32” x 1/2” UNC, type DIN 912, 8.8 (reference C)
One bolt 3/8” x 1” UNC, type DIN 933 (reference D)
Two bolts No. 12 x 1” U NC, (reference E)
Four plane washers D8.4 D16, type DIN 125A (reference F)
Four plane washers D6.4 D12, type DIN 125A (reference G)
Four plane washers D4.3 D9, type DIN 125A (reference H)
Two plane washers D1 0.5 D20, type DIN 125A (reference I)
Five lock washers D8.1 D14.8, type DIN 127B (reference J)
Two lock washers D6.1 D11, type DIN 127B (reference K)
Two lock washers D4.1 D7.6, type DIN 1 27B (reference L)
One lock washer D10 2D18, type DIN 127B (reference M)
One nut 3/8” UNC, type DIN 934 (reference N)
Two nuts No.12 UNC (reference O)
Two nuts 5/32” UNC , type DIN 934 (reference P)
4. Physical installation of the DB-220 Display
How to mount the telescopic camera arm?
1. Install the corner bracket with the sleeve, which supports the camera arm, as illustrated. F
and pro vide each bolt w ith a lock washer (J) and a plane washer (F).
F
J
A
Image 4-38
2. Inser t the camera arm (Z1) into the sleeve and align the hole (B) in the camera arm with the hole (A) in the sleeve.
asten the bracket with four bolts (A)
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A
Z1
Z1
B
Image 4-39
3. F as ten the location bolt in the middle of the sleev
J
A
Image 4-40
4. F asten the four side xation bolts (A) and the four top xa tion bolts (A ) of the sleeve as illustrated.
e using one bolt (A) and one lock washer (J)
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4. Physical installation of the DB-220 Display
Image 4-41
5. P lace the second sleeve unit (Y2) upon the end of the camera arm Z1 as illustrated . Align the holes (B 1) and (B2) of the sleeve
unit (Y2) respectively with the holes (A1) and (A2) of the camera arm (Z1).
Z1
Y2
Z1
A1
Y2
A2
B1
B2
Image 4-42
6. A ss emble the four side location bolts (B) as illustrated (left side). Do not fasten these bolts yet. T hes e bolts are only used to
anchor the sleeve (Y2) temporarily. Do fasten the sleeve unit (Y 2) with the other four xation bolts (A) as illustrated (right side).
Image 4-43
7. Insert the long camera arm (Z2) as illustrated.
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4. Physical installation of the DB-220 Display
Z2
Z2
Image 4-44
8. F asten the long camera arm (z2) using four xation bolts (A) on the top of the sleeve unit (Y 2) as illustrated. The n fasten the four
side loc ation bolts assembled in step 6.
A
Image 4-45
9. Install the brackets (B1) and (B2) upon the end of the camera arm as illustrated using the referenced fasteners.
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4. Physical installation of the DB-220 Display
G
O
K
G
B1
D
I
I
M
N
E
B2
Image 4-46
C H
L H
P
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4. Physical installation of the DB-220 Display
4.9 Mounting the video camera
Necessary tools
Use an outdoor rated coax cable to connect the video camera with the camera s erver.
How to install the video camera?
1. F asten the video camera upon the support bracket at the end of the telescopic camera arm.
Image 4-47
2. Connect the video camera with the camera server in the control center. Insert the cable into the hollow camera arm.
Image 4-48
3. A djust the orientation of the c amera for optimal view upon the D B-220 display.
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4.10 Connecting the AEC cable of the DB-220 display
This procedure describes how to connect the AEC cable of the DB-220 display.
How to connect the AEC cable?
1. Detach the tape (S) which secures the AEC cable (C) to the backside of the top segment.
C
S
Image 4-49
2. O pen the slide door of the left cabinet and connect the AEC cable with the left connection pin inside the cabinet as illustrated.
Image 4-50
3. C lose the cabinet door.
Image 4-51
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4. Physical installation of the DB-220 Display
4.11 Connecting the power cables of the DB-220 display
This procedure describe s how to connect the external and internal power cables of the DB-220 display.
WARNING: The AC supply must be installed by a qualied electrician in conformance to local codes and the
electrical requirements mentioned in this man ual. Hardware, wire sizes and conduit types must comply with local co des.
WARNING: The total electrical installation should be protected by an appropriate rated an d really accessible
disconnect sw itch, circuit breakers and ground fault current interrupters. The installation sh all be done ac­cording to the local electrical installation codes.
WARNING: Make sure that a fter each operation on the power box, all entrances o f the power box have a
watertight ratio according to IP54 requirements.
Necessary tools
Wire stripper.
Key to open the power b ox.
Cable conduit.
How to connect the main power to the DB-220 display?
1. O pen the slide door to get access to the left side of the power box (P).
P
Image 4-52
2. O pen the door of the power box using the provided key. Insert the key and turn each quarter turn (Q) over 45 degrees.
Warning: In case an obstacle blocks the door of the power box from opening completely, the door can be removed from the
power box by opening it under a small angle and then sliding it to the left.
Image 4-53
3. Unscrew the two screws who hold the power unit and take it out of the power box.
56
Q
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4. Physical installation of the DB-220 Display
Image 4-54
4. L ose the waterproof nut (A) of the cable connector and insert the power cables as illustrated using a cable conduit (C).
C
Image 4-55
5. Connect the power cables according to the local electric codes.
How to connect the internal power of the DB-220 display?
1. L oose the waterproof nuts (A) of the cable connectors and insert the power cables as illustrated.
A
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4. Physical installation of the DB-220 Display
A
Image 4-56
2. Connect the power cables according to the local electric codes.
3. If y ou a re using the remote enclosure, rst read and implement tasks in the next section of this manual (power cabling of the
remote enc losure) and then proceed with this procedure.
4. P ut the power unit back inside the power box.
Image 4-57
5. Close the door of the power bo x and the slide door.
Image 4-58
6. O pen the slide door underneath the
power box .
Image 4-59
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7. Connect the power cables as illustrated and close the slide door.
Image 4-60
4. Physical installation of the DB-220 Display
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4. Physical installation of the DB-220 Display
4.12 Installing the remote enclosure of the DB-220 display
General
The installation location (indoor/outdoor) and the conguration of the remote enclosure can be split in three different cases.
1. Pole mounting.
2. Wall mounting.
3. Mounting on a support structure.
Image 4-61
How to mount the remote enclosure on a pole?
1. P repare the m ounting brackets according to the diameter of the pole as illustrated. Once the dimensions have been set, disas-
semble both proles.
A
Image 4-62
2. P repare the remote enclosure as illustrated, using the left prole (A).
B
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4. Physical installation of the DB-220 Display
Image 4-63
3. P repare the fastener band as illustrated.
Fastener Band
Screw lock
200 mm
Image 4-64
4. M ount the mounting bra ckets on the pole as illustrated, using the right prole (B).
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4. Physical installation of the DB-220 Display
Image 4-65
5. M ount the remote enclosure on the pole as illustrated.
Image 4-66
How to mount the remote enclosure on a wall?
1. P repare the mounting proles (A) and (B) as illustrated.
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4. Physical installation of the DB-220 Display
A
Image 4-67
B
2. P repare the remote enclosure as illustrated, using prole (A).
Image 4-68
3. M ount prole (B) on the wall.
4. M ount the remote enclosure on the wall as illustrated.
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4. Physical installation of the DB-220 Display
Image 4-69
How to mount the remote enclosure on an existing support structure?
1. P repare the mounting proles (A) and (B) as illustrated.
A
Image 4-70
2. P repare the remote enclosure as illustrated, using prole (A).
B
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4. Physical installation of the DB-220 Display
Image 4-71
3. M ount prole (B) on the support structure.
4. M ount the remote enclosure on the support structure as illustrated.
Image 4-72
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4. Physical installation of the DB-220 Display
4.13 Power cabling of the remote enclosure
This procedure describes how to provide power to the remote en closure.
WARNING: If you do not connect the remote enclosure using the standard method explained below, do not
remove the bo ttom water-proof cable connector.
WARNING: Make sure that a fter each operation on the power box, all entrances o f the power box have a
watertight ratio according to IP54 requirements.
How to connect the power cable of the remote enclosure?
1. L oose the waterproof nut (A) of the bottom cable connector and insert the power cable coming from the remote enclosure as
illustrated.
Image 4-73
2. Connect the power cable according to the local electric codes.
A
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4.14 Data cabling of the DB-220 display
This procedure describes the two methods which can be used to connect the data cable and the DB-220 di s­play.
Necessary parts
The compact link (wh en necessary).
Adapted cables.
OPTION 1: The remote enclosure is installed close to the DB-220 display
1. O pen the left slide door which already contains the AEC cable.
AEC Cable
Image 4-74
2. Connect the DB-220 display w ith the remote enclosure using a DVI cab le.
DVI Cable
Image 4-75
3. C lose the slide door.
DVI plug
Image 4-76
OPTION 2: The remote enclosure is installed at a distance from the DB-220 display
1. P repare the compact link.
Caution: Consult the user g uide (R5976867) for detailed information on how to prepare the compact link.
2. Connect the compact link to the mounting plate u sing the Velco strip.
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4. Physical installation of the DB-220 Display
Image 4-77
Note: For the clearness of the pictures, the Velcro strip has been suppressed in the following illustrations.
Install the mounting plate which contains the compac t link as followed:
a) Loosen the wings on the top of the mounting plate.
Image 4-78
b) Insert the compact link in the C-beam on the left side of the power box as illustrated. First position the top hooks in the C-beam
and then lower down the compact link until the bottom hooks are positioned in the C -beam.
1
2
Image 4-79
1
2
c) Position the c ompa ct link and fasten the wings on the top of the mounting plate.
3. O pen the left slide door which already contains the AEC cable.
AEC Cable
Image 4-80
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4. Connect the compact link and the DB-220 display using a DVI cable.
DVI Cable
Image 4-81
5. C lose the slide door.
4. Physical installation of the DB-220 Display
DVI plug
Image 4-82
6. Connect the compact link to the r emote enclosure.
To remote enclosure
Image 4-83
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4. Physical installation of the DB-220 Display
4.15 Securing the cables of the DB-220 display
Necessary tools
Cable plug.
Cable ties.
A pair of wire cutters.
Introduction
After the DB-220 display is installed on the support structure and all the cables are connected, it is recommende d to sec ure all the cables to the DB -220 dis play. Therefore, special designed cable plugs can be attached on the center C-beam rail of the DB-220 display.
Image 4-84
How to se cure all the cables of the DB-220 display after installation?
1. Insert the cable plug in a hole on the center C-beam rail.
Image 4-85
2. S ecur e the cables using a cable tie.
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Image 4-86
4. Physical installation of the DB-220 Display
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A. SPECIFICATIONS
Overview
Dimensions of the DB -220 display
Dimensions of the installation brackets for the remote enclosure
•Specifications of the DB-220 display
A. Specifications
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A. Specifications
A.1 Dimensions of the DB-220 display
Main dimensions in mm
15711511
3997 699 2224
Image A-1
Main dimensions in inches
284
28
2880
6260
158 28 88
114
Image A-2
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1.125
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A.2 Dimensions of the installation brackets for the remote enclosure
Dimensions of the installation brackets in mm
Profile A
A. Specifications
Image A-3
40
542
542
610
Profile B
460
547
610
8 x Diameter 9
45
2 x Diameter 10
22.5
69
28
30
32
45
45
12
9
4 x Diameter 9
290 5555
Image A-4
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A. Specifications
A.3 Specications of the DB-220 display
Specications
Calibrated Brightness
Colors
Commercial size
Contrast ratio
Dimensions (physical)
Dimensions (visual)
Hor. viewing angle
LED conguration 1R, 1G, 1B
LED density
Lifetime
Operating temperature -31 to 122°F
Pixel pitch 20 mm
Power (1Ph / 240V)
Power (3Ph / 208V)
Power consum ption
Processing 16 bit per color
Resolution 160 x 336
Serviceability
Vert. viewing angle
Weight 3,175 lbs
7,200 nits
measured perpend icular to the display
281 trillion
11’ x 22’
4,000:1
11’2" x 22’7"
3.4 m x 6.9 m
10’5" x 22’1"
3.2 m x 6.7 m
140° (+/- 70°)
7,500 / m 2
100,000 hours
36 Amps
24 Amps
8,600 W (max)
Front ac cess
55° (+ 15°/-40°)
1,440 kg
(excluding clamps)
Additional specications
Overvoltage Category
Enclosure Type 3R
II
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B. CABLING DIAGRAMS
Overview
Cabling diagrams of the DB-220 display
B. Cabling diagrams
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B. Cabling diagrams
B.1 Cabling diagrams of the DB-220 display
AC Power circuits of the DB-220 display
Image B-1
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Power connection diagram of the DB-220 display
B. Cabling diagrams
Image B-2
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B. Cabling diagrams
Detailed cabling diagram of the DB-220 display
Image B-3
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INDEX
Index
A
AEC-4000 22, 34
Install 34
C
Cabling diagrams 77–78
DB-220 display 78 Camera 23 Clamps 17 Compact link 67 Components 15 Connect 55–56
AEC cable 55
Power cables 56
D
Data cabling 67 Dimensions 74–75
Dimensions of the DB-220 d isplay 74
Installation brackets — remote enclosure 75 Display segm ents 16
H
Hiding gap 48
I
Important warnings 6 Install 60
Remote enclosure 60 Installation 25
L
Lift 29, 39
M
Mount 36, 44, 49, 54
Camera arm 49 DB-220 display 44 Display s egments 36 Video c amera 54
O
Open 26
Cage 26 Container 26
P
Power cabling 66
Remote enclosure 66
Prepare 29, 39
DB-220 display 39 Top segment 29
R
Remote enclosure 19 Requirements 7–8, 12
Electrical requirements 12 Mechanical requiremen ts 8
RMS-1 21
S
Safety 3–6
Guidelines 4 Important warnings 6 Instructions 5
Securing 70
Cables 70
Specications 73, 76
Specications of the DB-220 display 76
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Index
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Revision Sheet
To:
Barco n v Media & Entertainment Division/Documentation
Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70, Fax: +32 56.36.88.24 E-mail: service.mne@barco.com, Web: www.barco.com
From:
Date:
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R59770240 DB-220 11/06/2009
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