Banner Q12 User Manual

OPPOSED
FIXED-FIELD VISIBLE RED
WORLD-BEAM® Q12 Series Sensors
Miniature self-contained photoelectric sensors in universal housing
• Bright, visible red (640 nm) light source
• Standard models available with 4-wire 2 m (6.5 ft) or 9 m (30 ft) cable or 3 or 4-wire 150 mm (6 in) pigtail with Pico-style M8 threaded connector
• Solid-state, bipolar outputs: one current sourcing (PNP) and one current sinking (NPN) standard on 4-wire models
• Single output solid-state PNP or NPN standard on Q3 models
• Light Operate (L.O.) or Dark Operate (D.O.), depending on model
• Compact 8 mm (0.31 in) housing mounts almost anywhere
• Crosstalk avoidance circuitry for applications with multiple sensors
• LED status indicators for Power ON, Output Overload, Signal Received, and Marginal Signal
Standard Model Chemical-Resistant
Model
WARNING: Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or death. This device does not include the self-checking redundant circuitry necessary to allow its
use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de­energized sensor output condition.
• Models with black housing are available
Chemical-Resistant Models
Sensing Mode Model
640 nm Visible Red Q126ECR
Effective Beam: 5.7 mm (0.22 in)
Opposed
640 nm Visible Red
Fixed-Field
1 2
Range Output
Q12AB6RCR Bipolar LO
1.5 m (4.9 ft)
Q12RB6RCR Bipolar DO
Performance based on use of 90% reflectance white test card.
Q12AB6FF15CR 13 mm (0.5 in) cutoff;
8 mm (0.3 in)
Q12RB6FF15CR Bipolar DO
focus
Q12AB6FF30CR 28 mm (1.1 in) cutoff;
Q12RB6FF30CR Bipolar DO
14 mm (0.6 in) focus
Q12AB6FF50CR 48 mm (1.9 in) cutoff;
Q12RB6FF50CR Bipolar DO
14 mm (0.6 in) focus
N/A
Bipolar LO
Bipolar LO
Bipolar LO
1
Only standard 2 m (6.5 ft) cables are available for chemical-resistant models.
2
For black housing, add prefix D to the model number, for example, DQ12AB6FF15CR.
P/N 119223_web Rev. H
4/17/2013
OPPOSED
P
POLAR RETRO
RETRO
FIXED-FIELD VISIBLE RED
WORLD-BEAM® Q12 Series Sensors
Standard Models
Opposed
Polarized
5
Retro
5
Retro
Fixed-Field
Sensing Mode Model3
640 nm Visible Red Q126E (emitter)
Q12AB6R Bipolar LO
Effective Beam: 5.7 mm (0.22 in)
Q12RB6R Bipolar DO
Q12AP6RQ3 1 PNP LO
Q12RP6RQ3 1 PNP DO
Q12AN6RQ3 1 NPN LO
Q12RN6RQ3 1 NPN DO
Q12AB6LP
640 nm Visible Red
Q12RB6LP Bipolar DO
Q12AP6LPQ3 1 PNP LO
Q12RP6LPQ3 1 PNP DO
Q12AN6LPQ3 1 NPN LO
Q12RN6LPQ3 1 NPN DO
Q12AB6LV
640 nm Visible Red
Q12RB6LV Bipolar DO
Q12AP6LVQ3 1 PNP LO
Q12RP6LVQ3 1 PNP DO
Q12AN6LVQ3 1 NPN LO
Q12RN6LVQ3 1 NPN DO
Performance based on use of 90% reflectance white test card.
Q12AB6FF15
Q12RB6FF15 Bipolar DO
Q12AP6FF15Q3 1 PNP LO
Q12RP6FF15Q3 1 PNP DO
Q12AN6FF15Q3 1 NPN LO
640 nm Visible Red
Q12RN6FF15Q3 1 NPN DO
Q12AB6FF30
Q12RB6FF30 Bipolar DO
Q12AP6FF30Q3 1 PNP LO
Q12RP6FF30Q3 1 PNP DO
Q12AN6FF30Q3 1 NPN LO
Q12RN6FF30Q3 1 NPN DO
Q12AB6FF50 50 mm (2 in)
Q12RB6FF50 Bipolar DO
4
Range Output
N/A
2 m
(6.5 ft)
Bipolar LO
1 m (40 in)
Bipolar LO
1.5 m
(59 in)
Bipolar LO
15 mm (0.6 in)
cutoff;
10 mm (0.4 in)
focus
Bipolar LO
30 mm (1.2 in)
cutoff;
16 mm (0.63 in) focus
Bipolar LO
cutoff
16 mm (0.63 in) focus
3
For black housing, add prefix D to the model number, for example DQ12AB6FF15.
4
Q3 models: 3-pin Pico-style (M8 threaded) 150 mm (6 in) pigtail QD. Not available for bipolar models. For 9 m (30 ft) cable, add suffix W/30 to the model number, for example, Q126E W/30. For 4-pin Pico-style (M8 threaded) 150 mm (6 in) pigtail QD, add suffix Q to the model number, for example, Q126EQ. For 4-pin Euro­style (M12 threaded) 150 mm (6 in) pigtail QD, add suffix Q5 to the model number, for example Q126EQ5.
5
Retroreflective range is specified using one model BRT-60X40C retroreflector. Actual sensing range may be more or less than specified, depending upon efficien­cy and reflective area of the retroreflector(s) used.
2 www.bannerengineering.com - tel: 763-544-3164 P/N 119223_web
Rev. H
WORLD-BEAM® Q12 Series Sensors
Sensing Mode Model3
Specifications
Sensing Beam
640 nm visible red
Supply Voltage and Current
10 to 30V dc (10% max. ripple) at 20 mA max current
Supply Protection Circuitry
Protected against reverse polarity and transient voltag­es
Output Configuration
Bipolar (1 NPN and 1 PNP) solid-state output or Single output (PNP or NPN), LO or DO, depending on model
Output Ratings
OFF-state leakage current:
· NPN: 200 µA
· PNP: 10 µA
ON-state saturation voltage:
· NPN: 1.25V at 50 mA
· PNP: 1.45V at 50 mA
Output Protection Circuitry
Protected against false pulse on power-up, short-circuit protected
Output Response Time
Opposed Mode: 1.3 ms ON; 900 µs OFF
All Other Modes: 700 µs ON/OFF
NOTE: 120 ms delay on power-up; outputs do not con-
duct during this time.
Repeatability
175 microseconds
Switching Frequency
Opposed Mode: 385 Hz
All Other Modes: 715 Hz
4
Q12AP6FF50Q3 1 PNP LO
Q12RP6FF50Q3 1 PNP DO
Q12AN6FF50Q3 1 NPN LO
Q12RN6FF50Q3 1 NPN DO
Range Output
Indicators
One Yellow and one Green LED (see Figure 1)
Construction
Polarized Retro Models: Thermoplastic elastomer
housing with glass lens
All Other Standard Models: Thermoplastic elastomer housing with polycarbonate lens
Chemical-Resistant Models: Housing encased in PFA jacket; cable encased in 3/16 in O.D. PFA tubing
Environmental Rating
Standard Models: IEC IP67
Chemical-Resistant Models: IEC IP67 (NEMA6) and
PW12 1200 psi washdown per NEMA ICS5, Annex F-2002
Connections
Standard Models: 2 m (6.5 ft) or 9 m (30 ft) attached
PVC cable, or 150 mm (6 in) pigtail with M8 or M12 threaded connection
Chemical-Resistant Models: 2 m (6.5 ft) cable en­cased in 3/16 in O.D. PFA tubing
Operating Conditions
Operating temperature: -20 °C to +55 °C (-4 °F to
+131 °F)
Storage temperature: -30 °C to +75 °C (-22 °F to +167 °F)
Relative humidity: 95% max at +50 °C (+122 °F) non­condensing
Certifications
3
For black housing, add prefix D to the model number, for example DQ12AB6FF15.
4
Q3 models: 3-pin Pico-style (M8 threaded) 150 mm (6 in) pigtail QD. Not available for bipolar models. For 9 m (30 ft) cable, add suffix W/30 to the model number, for example, Q126E W/30. For 4-pin Pico-style (M8 threaded) 150 mm (6 in) pigtail QD, add suffix Q to the model number, for example, Q126EQ. For 4-pin Euro­style (M12 threaded) 150 mm (6 in) pigtail QD, add suffix Q5 to the model number, for example Q126EQ5.
P/N 119223_web Rev. H
www.bannerengineering.com - tel: 763-544-3164 3
1
3.5 mm (0.14")
22 mm (0.86")
23.1 mm (0.91")
3.4 mm (0.13")
5.1 mm (0.20")
15.0 mm (0.59")
4.7 mm (0.19")
Polarized Retro
Models
M3 mounting
screws included
8.0 mm (0.31")
12.4 mm (0.49")
Ø 3 mm (0.12")
max. torque
0.9 Nm (8 in-lbf)
Emitter (opposed mode models)
Emitter (all other models)
10.7 mm (0.42")
28.8 mm (1.13")
3.2 mm (0.13")
5.5 mm (0.22")
15.0 mm (0.59")
8.1 mm (0.32")
Ø 3.4 mm (0.13")
max. torque*
0.9 Nm (8 in-lbf)
12.5 mm (0.49") Mounting hardware
not included
22.6 mm (0.89")
6.2 mm (0.25")
5.9 mm (0.23")
Ø12.5 mm (0.49")
8.6 mm (0.34")
Emitter (opposed mode models)
4.7 mm (0.18")
4.8 mm (0.19") O.D. PFA Tube 2 m (6.5')
Emitter (all other models)
* When mounting by running a screw through both flanges without support between the flanges, the max. torque applied should be 0.1 Nm (1 in-lbf).
WORLD-BEAM® Q12 Series Sensors
Indicator Features
1. Yellow and Green LEDs
• Green ON steady: power to sensor is ON
• Green flashing: output is overloaded
• Yellow ON steady: received signal
• Yellow flashing: marginal signal
Chemical-Resistant models: LEDs are visible through translu­cent PFA jacket. Rated to 1200 psi washdown.
Figure 1. Features
Dimensions
Standard Models
Chemical-Resistant Models
4 www.bannerengineering.com - tel: 763-544-3164 P/N 119223_web
Rev. H
1
10
100
0.1 m
0.33'
1 m
3.3'
10 m
33'
0.01 m
0.033'
1000
E X C E S S
G A
I
N
DISTANCE
Q12..
Opposed Mode
Standard
Chemical-Resistant
2.5 m 100"
2 m 80"
1.5 m 60"
1 m
40"
0.5 m 20"
0
0
1 mm
2 mm
3 mm
1 mm
2 mm
3 mm
0
0.04"
0.08"
0.12"
0.04"
0.08"
0.12"
DISTANCE
Opposed Mode
Q12..
Standard
Chemical-Resistant
1
10
100
1000
E X
C
E S S
G A
I
N
DISTANCE
0.1 m
0.33'
0.01 m
0.03'
1 m
3.3'
10 m
33'
Q12..
Polarized Retro
1.5 m 59"
1.2 m 47"
0.9 m 35"
0.6 m 24"
0.3 m 12"
0
0
3 mm
6 mm
9 mm
3 mm
6 mm
9 mm
0
0.1"
0.2"
0.3"
0.1"
0.2"
0.3"
DISTANCE
Polarized Retro
Q12..
1
10
100
0.1 m
0.33'
0.01 m
0.03'
1 m
3.3'
10 m
33'
1000
E X
C
E S S
G A
I
N
DISTANCE
Q12..
Retroreflective
1.5 m 59"
1.2 m 47"
0.9 m 35"
0.6 m 24"
0.3 m 12"
0
0
10 mm
20 mm
30 mm
10 mm
20 mm
30 mm
0
0.4"
0.8"
1.2"
0.4"
0.8"
1.2"
DISTANCE
Retroreflective
Q12..
WORLD-BEAM® Q12 Series Sensors
Performance Curves - Opposed Mode
Excess Gain Beam Pattern
Opposed
Performance Curves - Retro Mode
Excess Gain Beam Pattern
Performance based on use of a model BRT-60X40C retroreflector.
Polarized Retro
Retro
P/N 119223_web Rev. H
www.bannerengineering.com - tel: 763-544-3164 5
1
10
100
10 mm
0.4"
100 mm
4.0"
1000 mm
40.0"
1 mm
0.04"
1000
E X C E S S
G
A
I
N
DISTANCE
Q12..FF15
Fixed-Field
Standard
Chemical-Resistant
Q12..FF15
Fixed-Field
1
10
100
10 mm
0.4"
100 mm
4.0"
1000 mm
40.0"
1 mm
0.04"
1000
E X C E S S
G A
I
N
DISTANCE
Q12..FF30
Fixed-Field
Standard
Chemical-Resistant
1
10
100
10 mm
0.4"
100 mm
4.0"
1000 mm
40.0"
1 mm
0.04"
1000
E X C E S S
G A
I
N
DISTANCE
Standard
Chemical-Resistant
Q12..FF50
Fixed-Field Mode
WORLD-BEAM® Q12 Series Sensors
Performance Curves - Fixed-Field
Excess Gain
Performance based on use of 90% reflectance white test card.*
Standard Models:
• Ø 0.4 mm spot size at 10 mm focus
• Ø 1.5 mm spot size at 15 mm cutoff
Chemical-Resistant Models:
Fixed-Field – 15 mm
Fixed-Field – 30 mm
• Ø 0.4 mm spot size at 8 mm focus
• Ø 1.5 mm spot size at 13 mm cutoff
* Using 18% gray test card: cutoff distance will be 95% of value shown.
* Using 6% black test card: cutoff distance will be 90% of value shown.
Standard Models:
• Ø 0.5 mm spot size at 16 mm focus
• Ø 3.0 mm spot size at 30 mm cutoff
Chemical-Resistant Models:
• Ø 0.5 mm spot size at 14 mm focus
• Ø 3.0 mm spot size at 28 mm cutoff
* Using 18% gray test card: cutoff distance will be 90% of value shown.
* Using 6% black test card: cutoff distance will be 80% of value shown.
Standard Models:
• Ø 0.5 mm spot size at 16 mm focus
• Ø 6.5 mm spot size at 50 mm cutoff
* Using 18% gray test card: cutoff distance will be 80% of value shown.
* Using 6% black test card: cutoff distance will be 60% of value shown.
Fixed-Field – 50 mm
Chemical-Resistant Models:
• Ø 0.5 mm spot size at 14 mm focus
• Ø 6.5 mm spot size at 48 mm cutoff
* Using 18% gray test card: cutoff distance will be 70% of value shown.
* Using 6% black test card: cutoff distance will be 50% of value shown.
Focus and spot sizes are typical.
6 www.bannerengineering.com - tel: 763-544-3164 P/N 119223_web
Legend: ––––––– Standard models – – – – – Chemical-Resistant models
Rev. H
1
3
10-30V dc
1 = Brown 3 = Blue
+
10-30V dc
+
1
3
2
4
Load
Load
10-30V dc
+
3
1
4
Load
10-30V dc
+
3
1
4
Load
ø 9.5
35 Typ.
M8 x 1
4
3
1
ø 9.5
28 Typ.
20 Typ.
M8 x 1
WORLD-BEAM® Q12 Series Sensors
Hookups
Emitters Bipolar Models Wiring Key:
1 = Brown
2 = White
3 = Blue
4 = Black
PNP Models NPN Models
Cabled hookups only are shown. Hookups for QD models are functionally identical. (Emitters have no connection to black and white.)
NOTE: Please observe proper ESD precautions (grounding) when connecting QD models.
Accessories
Cordsets
3-Pin Threaded M8/Pico-Style Cordsets
Model Length Style Dimensions Pinout
PKG3M-2 2.00 m (6.56 ft) Straight
PKG3M-5 5.00 m (16.40
ft)
PKG3M-7 7.00 m (22.97
ft)
PKG3M-9 9.00 m (29.53
ft)
PKG3M-10 10.0 m (32.81
ft)
PKW3M-2 2.00 m (6.56 ft) Right-Angle
PKW3M-5 5.00 m (16.40
ft)
1 = Brown 3 = Blue 4 = Black
PKW3M-9 9.00 m (29.53
ft)
P/N 119223_web Rev. H
www.bannerengineering.com - tel: 763-544-3164 7
ø 9.5
35 Typ.
M8 x 1
4
3
1
2
ø 9.5
28 Typ.
20 Typ.
M8 x 1
WORLD-BEAM® Q12 Series Sensors
4-Pin Threaded M8/Pico-Style Cordsets
Model Length Style Dimensions Pinout
PKG4M-2 2.00 m (6.56 ft)
PKG4M-5 5.00 m (16.4 ft)
PKG4M-9 9.00 m (29.5 ft)
Straight
1 = Brown
PKW4M-2 2.00 m (6.56 ft)
PKW4M-5 5.00 m (16.4 ft)
PKW4M-9 9.00 m (29.5 ft)
Right Angle
2 = White 3 = Blue 4 = Black
Apertures
Opposed-mode Q12 sensors (standard models only) may be fitted with apertures to narrow or shape the sensor’s effective beam to more closely match the size or profile of the objects being sensed. A common example is the use of “line” (or “slot”) type apertures to sense thread.
NOTE: The use of apertures will reduce the sensing range (see table below).
Reduced Sensor
Model Description Pieces
Range
(Two Apertures
Used)
Circular
APQ12-.5 0.5 mm (0.02 in) diameter 10 60 mm (2.4 in)
APQ12-1 1 mm (0.04 in) diameter 10 190 mm (7.5 in)
APQ12-1.5 1.5 mm (0.06 in) diameter 10 400 mm (15.7 in)
APQ12-2 2 mm (0.08 in) diameter 10 725 mm (28.5 in)
Horizontal Slot
APQ12-.5H 0.5 mm (0.02 in) 10 350 mm (13.8 in)
APQ12-1H 1 mm (0.04 in) 10 725 mm (28.5 in)
Vertical Slot
APQ12-.5V 0.5 mm (0.02 in) 10 450 mm (17.7 in)
APQ12-1V 1 mm (0.04 in) 10 900 mm (35.4 in)
Protective Jacket
APQ12-4S 4 mm (0.16 in) square 10 2000 mm (78.7 in)
APKQ12
8 www.bannerengineering.com - tel: 763-544-3164 P/N 119223_web
Kit containing two of each aper­ture above
18
Rev. H
Brackets
WORLD-BEAM® Q12 Series Sensors
SMBQ12T
• Right-angle bracket
• 20-ga. 300 series stainless steel
Hole center spacing: A to B = 7.6
Hole size: A = 3.5 x 8.1, B=ø 3.2
SMBQ12A
• Adjustable right-angle bracket
• 20-ga. 300 series stainless steel
Hole center spacing: A to B = 7.6
Hole size: A = 3.5 x 8.1, B=ø 3.2
Banner Engineering Corp Limited Warranty
Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (IN­CLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPEN­SES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WAR­RANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp.
www.bannerengineering.com - tel: 763-544-3164
Loading...