Banner PresencePLUS PPM8 LCD Color Monitor User Manual

Vision Sensors & Lighting
THIRD EDITION
®
New models to solve your toughest inspection challenges.
PresencePLUS® Pro & P4 COLOR
Ruggedized Pro Cameras & Lights
P4 OMNI
Offers color sensing in two convenient packages.
Page 8
Page 6
Bar Code Reading
Lighting
A compact, integrated vision sensor with features for the most demanding applications.
Page 16
Decodes 2D and 1D linear bar codes in the toughest low­light/low-contrast conditions.
Page 10
Offers a complete selection of basic and specialty lighting solutions to enhance vision capabilities.
Page 30
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Contents

When the world thinks of sensors, it thinks of Banner.
With more than 17,000 photoelectric, ultrasonic and vision sensors, and safety products available worldwide, Banner is the most innovative, most experienced name in sensors. For simple to complex applications, Banner has more sensor solutions than any other manufacturer.
The innovation leader with more than 40 years of sensor development and application expertise, Banner understands the challenges of sensing in manufacturing and process industries. Banner has more than 3,000 factory and eld representatives worldwide, as well as the largest force of application engineers in the industry who solve thousands of the most challenging applications every year.
PresensePLUS Vision Sensing 4
Machine Vision Solutions 6
Color Analysis Solutions 8
ID, Bar Code and Traceability Solutions 10
PresensePLUS Software & Inspection 12
PresensePLUS Features Comparision 14
PresensePLUS Pro and P4 OMNI 16
P4 Dedicated-Function Sensors 18
Pro Sensors & Kits 20
P4 Sensors & Kits 22
Specications 24
Hookups & Dimensions 26
System Selection & Integration 28
Lighting Selection Guide 30
Lenses 39
Brackets 40
Monitors & Indicators 43
Cables & Cordsets 44
Interface Modules 46
Power Supplies 46
3
OPPOSED
RETROREFLECTIVE
Advanced vision solutions from the number one name in sensors.
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Vision sensing from the source you trust.
As the prefered brand of sensors worldwide, Banner knows the challenges of the factory oor. That’s why we designed our line of PresencePLUS® vision sensors from the ground up, with advanced features, easier setup and operation, rugged design, the most value of any vision systems in the market and, most of all, Banner reliability and support.
A complete solution.
From a single inspection point to plant-wide vision integration, Banner oers complete vision solutions. Vision sensing has two major elements: hardware—the camera, controller, lighting and brackets; and software— the control system, graphical user interface and image algorithms. Banner provides all of the elements to successfully deploy vision sensing in your facility.
Visual Inspection Process
1. Acquire an image of the part.
2. Analyze the image. Determine if the inspection passes or fails, and report the
3. results to the manufacturing line. The part then either passes to the next process or is rejected and removed.
1. Sensor: The sensor contains the imager, microprocessor and I/O. The imager has an array of tiny light-sensitive cells (pixels) that convert the target into an image. The microprocessor analyzes the image and makes determinations about it based on user-determined tolerances and criteria. The sensor exports the inspection results through some type of I/O, such as discrete, Ethernet or serial.
The lens focuses the light onto the sensor’s
2. Lens:
imager. To determine the lens focal length for an applications, specify the field of view and working distance.
3. Light Source:
The light source is a critical component of any vision inspection system. Lighting is the most powerful tool for creating contrast to amplify the feature of interest, while minimizing other features of the part. Selecting the best light source depends on the shape, surface texture, color and opacity of the part.
Opposed Mode
Proximity Mode
4
Part Light Source Lens Imager Sensor
Process the image,
make a decision
ACQUIRE ANALYZE DETERMINE
Output Results
Backlight Ring Dome Directional Low-angle On-axis
Aordable sensing technology that’s easy to use.
The best value in vision.
• The best price-performance ratio brings full vision capabilities to all sensor speciers.
• Simple, easy-to-use interface.
• Easy to justify cost for multiple applications.
• No software maintenance fees—free rmware & PC software upgrades.
• Hundreds of lens and lighting options.
• Superior in-house manufacturing and quality.
The easiest-to-use vision sensors available.
• Easy, menu-driven, point and click interface.
• Remote TEACH input similar to a photoelectric sensor.
• Simple inspection changeovers.
• Live video display without a PC.
• User interface software that allows setup and seamless operation in nine languages.
“ The substantially lower cost of
the Banner vision sensor makes it feasible to set up more inspection systems.”
–Major automotive manufacturer
“ One of the most benecial, yet
simple, advantages of the Banner vision sensor was its TEACH tool. This tool was extremely valuable for eliminating guess work and applying the statistical variation.”
–Automotive engineer
The best vision sensor performance.
• Inspection speeds faster than 10,000 parts per minute.
• Full 360° xture-free inspection.
• Locates inspection detail, regardless of orientation.
• Solves the most applications in your plant.
• Full suite of grayscale, color and binary vision tools.
More sensors, more solutions, more customer support.
• Superior vision products from the leader in sensing.
• More than 17,000 photoelectric, ultrasonic and vision sensors available worldwide.
• Experienced factory application engineers to solve your most advanced sensing challenges.
• More than 3,000 trained factory and eld representatives worldwide.
• Complete factory training, eld training and online training.
• Helps you achieve 100% quality inspection and zero defect manufacturing.
“ The PresencePLUS® vision sensor
not only saved time and freed up our quarantined product, it pro­vided a level of documentation.”
–Metal stampings manufacturer
“ I appreciate the level of expertise
the eld rep showed with the PresencePLUS sensors and how he has helped me with other dicult applications in the past.”
–Major consumer goods
manufacturer
5
Machine vision made simple.
Robust inspection solutions. With more advanced capabilities.
From simple verication to complex inspection, Banner has the most powerful and aordable vision systems and sensors, built to perform in high-speed manufacturing and production environments. Banner provides an alternative to costly, complex machine vision systems with proven, easy-to-use and aordable self-contained vision sensors for real-world applications.
Select the PresencePLUS® Pro which incorporates remote cameras paired with powerful controller units featuring 11 location, vision and analysis tools. Or, choose the versatile new, self-contained PresencePLUS
Banner Machine Vision
P4 OMNI with easy TEACH setup. To deploy the precise inspection capability where you need it, select from four PresencePLUS P4 series vision sensors with dedicated functionality.
Banner machine vision solutions are available in standard resolution and high-resolution 1.3 megapixel models for more detailed inspections, as well as sealed, IP68-rated models for rugged industrial and washdown environments. P4 models are available in both in-line and right-angle congurations. These options, as well as a complete selection of Banner lenses, lighting and brackets, provide complete, high-speed inspection capabilities in the vast majority of applications.
6
EXAMPLE APPLICATIONS
Add inspection capabilities where you need them. PresencePLUS® Pro and P4
vision sensors integrate easily into existing production systems to provide new levels of quality control, error proong and verication.
Vial Fill Level and Cap Seal Verication
To rapidly verify that vials are lled to the correct level and that caps are correctly aligned, a high-speed PresencePLUS P4 EDGE vision sensor locates the vial and veries the ll level and cap placement.
Food Packaging Error Proong
Each unit of pastry dough is inspected by a PresencePLUS P4 AREA vision sensor to detect the presence of a frosting
packet—ensuring that one is included in each package.
Rivet Inspection
Following installation of a rivet into each corner of an automobile steering wheel horn frame assembly, the component passes beneath a PresencePLUS Pro vision sensor to verify the presence and quality of each rivet.
A high-resolution PresencePLUS P4 EDGE 1.3 vision sensor combines with a laser line to inspect the beveled gum wedge of continuously extruded rubber. The laser line bends at the bevel, allowing a cost-eective two­dimensional vision sensor to perform a three-dimensional measurement.
Stamped Metal Pin Inspection
To verify the quantity, pitch and straightness of connector
pins on a stamped metal subassembly, the high-resolution PresencePLUS P4 OMNI 1.3 vision sensor counts the number of connector pins, simultaneously detecting irregular gaps that indicate pins are bent or missing.
Color Vision Sophistication. Banner Simplicity. Banner’s PresencePLUS® Pro COLOR
and P4 COLOR vision sensors combine with the comprehensive suite of PresencePLUS inspection tools to deliver an easy-to-apply, color-based vision inspection solution of extraordinary sophistication for signicantly less than comparable systems.
8
Color Solutions
Unlimited color spectrum analysis for your most challenging applications.
For inspection features best examined by spectral analysis, Banner offers solutions designed to meet your requirements and fit your machinery. The new one­piece PresencePLUS® P4 COLOR OMNI and the compact PresencePLUS® Pro COLOR sensor with a separate DIN-mountable controller offer two powerful platforms for color vision applications—with all of the robust inspection tools and capabilities of their gray scale counterparts.
PresencePLUS Pro COLOR and P4 COLOR OMNI vision sensors inspect unlimited color variations visible in the camera’s field of view. Shape and color data can be combined to identify minute variations and color consistency can be monitored within a taught range of acceptable color.
Combining intuitive PresencePLUS software, remote TEACH for rapid configuration and a precision 752 x 480 pixel resolution color CMOS imager, PresencePLUS Pro COLOR and P4 COLOR OMNI vision sensors inspect for a specific color or color range taught to the sensor with the Color Match tool. All models include the powerful suite of gray scale vision tools—including Locate, Pattern Find and Count, Geometric Find and Count, Edge, Object, Blob and Average Gray Scale—that deliver extraordinary precision and versatility, for the most demanding inspections.
EXAMPLE APPLICATIONS
Candy Color Inspection
A PresencePLUS P4 COLOR OMNI mounted above a conveyor inspects each box of 12 chocolates, making sure each paper nest contains the correct type, based on color. It rejects boxes that have the wrong chocolate in a nest, are missing product or have damaged product.
Color Inspection and Vericatio
A PresencePLUS Pro COLOR vision sensor veries that pour spouts inserted into detergent bottles are present, fully inserted and of the correct color to match the bottle. The IP68 sealed housing protects the sensor and light from liquids.
Automotive Fuse Box Error Proong
To verify that fuses of the specied amperage are placed in the correct location in an automotive fuse box assembly, a PresencePLUS Pro COLOR vision sensor using a Banner White Area Light provides fast and easy error proong.
Comprehensive Blister Pack Inspection
Tightened federal regulations require critical quality controls in pharma­ceutical packaging. A PresencePLUS Pro COLOR vision sensor under a Banner Tubular Fluorescent Light inspects blister packs to ensure each blister contains the correct tablet, veries each tablet is unbroken, and detects empty blisters or those containing foreign matter.
Cap and Fill Inspectio
As glass bottles pass on a high-speed conveyor, a PresencePLUS P4 COLOR OMNI conrms each bottle is completely lled, while verifying the stopper is fully inserted and is the correct color. Dual Banner Area Lights bracket directly to the sensor to create the optimum contrast for the inspection.
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ID, Bar Code and Traceability Solutions

EXAMPLE APPLICATIONS
Accurately reads and grades 2D and 1D bar codes.
A traceability program is only as successful as the vision sensor that reads 2D or 1D bar codes under plant conditions. That’s why major manufacturers depend on the industry’s most reliable sensor expert for their vision needs. Banner’s PresencePLUS® Pro and P4 OMNI with optional bar code reading software offer tremendous power and flexibility, for accurate high-speed bar code reading in the toughest environments. The PresencePLUS® P4 BCR and high-resolution BCR 1.3 vision sensors have been developed from the ground up for the most robust 2D and 1D linear bar code reading capabilities—even when conditions and codes are less than ideal.
Whether for production traceability of direct-marked manufactured components or to verify product lots for consumer goods, Banner PresencePLUS sensors are engineered to oer the highest read rates in low contrast/poor visibility conditions, or where marked or formed bar codes have degraded. The BCR is “taught” the correct codes, either with the sensor itself or over an industrial Ethernet network (EIP or Modbus TCP/IP). Banner’s dedicated BCR solutions keep lines moving by reading despite problems such as low contrast, shadows, orientation, surface variations or marking variables resulting from degraded etching, stamping or printing.
BCR models read 2D Data Matrix ECC200 and 1D linear bar codes such as Code 39, Code 128, Codabar, Interleaved 2 of 5, EAN-8 and EAN-13 (supports UPC-A), UPC-E and Postnet. High-resolution BCR 1.3 models (1280 x 1024 pixels) feature 1.3 megapixel imaging that reads and grades smaller bar codes, or allows larger fields of view. Codes and code grades can be communicated using the BCR’s serial port.
2D Stamped Bar Code Verication
Manufacturing lots can be tracked for quality assurance using a PresencePLUS Pro bar code reader to detect and verify a subtle 2D bar code stamped into metal parts. Advanced 2D capabilities and a Banner Low-Angle Ring Light facilitate detection of bar codes subject to stamping quality variables.
Simultaneous Verication of Two Bar Code
The high-resolution PresencePLUS P4 BCR 1.3 delivers an extended eld of view to read 1D linear and 2D bar codes simultaneously to verify components in an assembly are correctly paired. Strobed ring lighting and 1.3 megapixel resolution provide increased image repeat rates for accurate reading at full line speed.
Large Area Verication for Sorting and Die Protection
The dies in tire presses suer costly damage if the press tries to stamp tread into an unstamped, or green, tire of the wrong size. To direct each tire to the correct press at production line speeds, a series of six high-resolution PresencePLUS P4 BCR 1.3 vision sensors sort green tires based on bar code data printed on a label on the tire’s bead, regardless of position or orientation.
Miniature Bar Code Vericatio
The advanced functionality of the PresencePLUS P4 BCR reads and veries miniaturized symbology, such as 2D bar codes, on small electronic components. A Banner Backlight through the semi-transparent circuit membrane optimizes contrast of the code for optimal reading conditions at high line speeds.
Pharmaceutical Product ID and Lot Contro
Federal pharmaceutical product identication and lot control requirements are both stringent and evolving. The PresencePLUS Pro gives you the power and exibility to future-proof inspection, verication and tracking capabilities.
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Part traceability using direct-marked 2D Data Matrix bar codes
demands extraordinary levels of reliable performance from code reading tools. With a proven foundation of industrial sensor reliability, Banner’s PresencePLUS® P4 BCR sensors handle the toughest 2D and 1D bar code reading chores at the highest throughput rates.
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Setting up an application is easy. Advanced PresencePLUS® software
oers point-and-click setup without any knowledge of programming languages. Set up an inspection by simply illuminating the target, focusing the camera and selecting the features to analyze.
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Software and Tools
9
Languages
Powerful Inspection Tools. One Advanced Software Platform.
Fullling the capabilities of powerful PresencePLUS® vision sensor hardware requires an equally advanced software solution. One that operates seamlessly across all Banner vision products. One that provides a common, intuitive graphical interface. One so advanced, it can literally teach itself your vision challenge.
Banner’s versatile PresencePLUS software does just that. Now conguring sophisticated vision applications is faster and easier than ever before, while common applications are virtually plug-and-play.
Features:
• Seamless functionality across the entire Pro and P4 vision sensor series.
• Remote TEACH input similar to a photoelectric sensor self-learns the inspection tolerances of your application.
• Easy, menu-driven, point-and-click interface on a PC.
• Simple push-button inspection changeovers.
• Live video display without a PC.
• ActiveX utilities for exporting inspections, images and results.
• Direct connectivity to EtherNet/IP and Modbus TCP industrial networks.
• In nine languages including English, Simplied Chinese, Traditional Chinese, French, German, Japanese, Portuguese and Spanish with translated text, buttons, commands and icons in the respective language.
• Operates on Microsoft Windows® operating systems.
• Free web download or CD-ROM; includes all Banner vision sensor manuals, troubleshooting guides, and lens and lighting selection guides.
• Free rmware and software upgrades.
PresencePLUS Software Operation
3-point click-and-go Intuitive, wizard-like graphics walk the oper­ator through adjusting the sensor position, selecting the features to inspect, operating the sensor and monitoring its outputs.
Setup Dynamically view the sensor image, adjust the lighting position and intensity, and then focus the lens to maximize contrast between target features and the background.
PresencePLUS: A Comprehensive Suite of Inspection and Analysis Tools.
LOCATION TOOLS compensate for translational and
rotational movement.
Locate Determines translation and rotation by detecting relative movement of edges
Pattern Find Determines translation and rotation by detecting relative movement of a pattern
GEO Find Determines translation and rotation movement of a part up to 360° by detecting relative movement of a pattern
VISION TOOLS
Color Match Inspects for matching hue
and intensity
Average Gray Scale Determines the gray scale intensity value of an area
Blob Determines the presence, connectivity, size and location of selected features
Edge Determines the presence, number, classification and location of edges
Object Determines the presence, number, classification, size and location of objects
Pattern Count Determines the presence, number and location of pattern(s)
GEO Count Detects the presence and location of a target pattern in any orientation
Bar Code Finds, decodes and grades advanced 2D and 1D linear bar codes
ANALYSIS TOOLS
of the vision tools.
Measure Measures distance and angles between two prescribed points or lines
Math Performs arithmetic functions on any tool or constant
analyze the image.
measure and evaluate the results
COMMON
Tools Highlight the features to inspect while selecting tools and lters to maximize robust operation. Choose criteria and margins for good or failed outputs. Select data or images to communicate through the Ethernet or serial ports.
Run Operate inspections and sensor outputs while viewing images or exploring the detailed, comprehensive inspection results. Select the inspection to run. Log any inspection to archive its images and results.
User Interface
across all Banner Vision products
Test Evaluates results of selected vision and analysis tools to determine whether an inspection passes or fails; performs logical operations; and activates outputs
Communication Sends image or results of selected location, vision and analysis tools over the Ethernet or RS-232 serial communication ports to industrial Ethernet or PC networks
FREE Software & Firmware
UPGRADES
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PresencePLUS® Pro & P4 General-Purpose Sensors PresencePLUS® P4 Dedicated-Function Sensors
9
Languages
PROII PROII 1.3 IP68 PROII IP68 PROII 1.3 OMNI OMNI 1.3 AREA AREA 1.3 EDGE EDGE 1.3 GEO GEO 1.3 BCR BCR 1.3
Hardware
Integrated I/O 14 14 14 14 7 7 7 7 7 7 7 7 7 7
Interchangeable Lenses C-mount C-mount C-mount C-mount C-mount C-mount C-mount C-mount C-mount C-mount C-mount C-mount C-mount C-mount
Interchangeable Lighting
Imager CCD CMOS CCD CMOS CCD CMOS CMOS CMOS CMOS CMOS CMOS CMOS CCD CMOS
Resolution 640 x 480 1280 x 1024 640 x 480 1280 x 1024 640 x 480 1280 x 1024 128 x 100 1280 x 1024 128 x 100 1280 x 1024 128 x 100 1280 x 1024 640 x 480 1280 x 1024
Imager Speed 48 fps 18 fps 48 fps 18 fps 48 fps 27 fps 500 fps 27 fps 500 fps 27 fps 500 fps 27 fps 48 fps 27 fps
Color Models
Live Video Output
Power Requirements 10-30V dc 10-30V dc 10-30V dc 10-30V dc 10-30V dc 10-30V dc 10-30V dc 10-30V dc 10-30V dc 10-30V dc 10-30V dc 10-30V dc 10-30V dc 10-30V dc
Trigger
Memory 64 MB 64 MB 64 MB 64 MB 32 MB 32 MB 8 MB 32 MB 8 MB 32 MB 8 MB 32 MB 8 MB 32 MB
Inspection Storage (Max.) 999 999 999 999 999 999 500 999 500 999 500 999 400 999
Communications
Ethernet 10/100 10/100 10/100 10/100 10/100 10/100 10/100 10/100 10/100 10/100 10/100 10/100 10/100 10/100
Serial RS-232 RS-232 RS-232 RS-232 RS-232 RS-232 RS-232 RS-232 RS-232 RS-232 RS-232 RS-232 RS-232 RS-232
Internal or
External
Internal or
External
Page 20 Page 22 Page 23
Internal or
External
Internal or
External
Internal or
External
Internal or
External
Programmable Discrete I/O 6 6 6 6 4 4 4 4 4 4 4 4 4 4
Programming/Interface
User Interface
Languages Supported
(English, German, Japanese, Chinese,
Spanish, French, Italian, Portugese)
Industrial Ethernet
Protocols
Software Upgrades Free Free Free Free Free Free Free Free Free Free Free Free Free Free
Runs without a PC Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
ActiveX Interface
Quick TEACH
Remote Teach
External Inspection
Storage & Operations
9 9 9 9 9 9 9 9 9 9 9 9 9 9
EthnerNet/IP &
Modbus TCP/IP
EthnerNet/IP &
Modbus TCP/IP
EthnerNet/IP &
Modbus TCP/IP
EthnerNet/IP &
Modbus TCP/IP
EthnerNet/IP &
Modbus TCP/IP
EthnerNet/IP &
Modbus TCP/IP
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COMMON
User Interface
across all Banner Vision products
Internal or
External
Internal or
External
Internal or
External
Internal or
External
Internal or
External
Internal or
External
Internal or
External
Internal or
External
EthnerNet/IP & Modbus TCP/IP
EthnerNet/IP &
Modbus TCP/IP
EthnerNet/IP &
Modbus TCP/IP
EthnerNet/IP &
Modbus TCP/IP
EthnerNet/IP &
Modbus TCP/IP
EthnerNet/IP &
Modbus TCP/IP
EthnerNet/IP &
Modbus TCP/IP
EthnerNet/IP &
Modbus TCP/IP
FREE Software & Firmware UPGRADES
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Pro and P4 General-Purpose Sensors
Aordable full-feature vision sensor solutions. No compromises.
PresencePLUS® Pro Series
• Full-featured; compact camera with separate DIN-mountable controller
• Convenient 20-pin removable terminal block
• Six bicolor bright LED indicators
• Fourteen configurable discrete I/O (NPN/PNP)
II Models
PRO
PresencePLUS Pro 640 X 480 resolution CCD PresencePLUS Pro COLOR 752 X 480 resolution CMOS PresencePLUS Pro 1.3 1280 X 1024 resolution CMOS PresencePLUS Pro sealed cameras Rugged, IP68 housing
The PresencePLUS® Pro and PresencePLUS® P4 OMNI vision sensors deliver professional, image-based inspection capabilities to your factory oor—at an unprecedented price. Banner has transformed costly, complex machine vision systems into easy-to-use, workhorse sensors that solve real-world applications. Now you can quickly integrate inspection capabilities anywhere you need them, at a cost that’s easy to justify and provides immediate ROI. Banner innovation has revolutionized vision inspection by consolidating a host of powerful features into two advanced hardware platforms, available in standard, color, high-resolution and IP68 sealed models.
PresencePLUS Series Features:
• Universal software with three-step, point-and-click setup.
• Ethernet, serial and flexible discrete I/O in the same full-featured sensor.
• Direct connectivity for all I/O to EtherNet/IP and Modbus TCP.
• ActiveX connectivity to create custom operator control software with object­oriented programming.
• Real-time video output for direct connection to a conventional monitor without a PC.
• Remote and Quick TEACH with a single reference image or custom setup.
• Color, IP68 housing and high-resolution 1.3 megapixel models.
• Complete suite of location, inspection, analysis and geometric tools; all can be used simultaneously for inspecting multiple features and complex applications.
• Multiple inspection routines, stored and accessed without a PC.
PresencePLUS® P4 OMNI Series
• Full featured; economical one-piece design
• Seven configurable discrete I/O (NPN/PNP)
• Three bicolor bright LED indicators
• In-line or right­angle housing
P4 OMNI Models
PresencePLUS P4 OMNI 640 X 480 resolution CCD PresencePLUS P4 OMNI COLOR 752 X 480 resolution CMOS PresencePLUS P4 OMNI 1.3 1280 X 1024 resolution CMOS
• Microsoft Windows® compatible OS with intuitive Wizard-like setup procedure and common graphical interface; supports nine languages.
• Complete selection of lenses, lighting, brackets and accessories.
• 10 to 30V dc operation.
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Comprehensive vision capabilities in an aordable, easy-to-use sensor. Banner’s
PresencePLUS® general-purpose vision sensors oer location, vision and analysis tools that can be used together to solve nearly any inspection challenge.
17
Solve specic inspection challenges. Banner’s PresencePLUS® P4 series of
dedicated-function vision sensors delivers the performance and ease of use you need in a aordable, practical solution for any size manufacturer.
18
P4 Dedicated-Function Sensors
Robust, aordable vision solutions solve specic inspection challenges.
In the past, machine vision was practical only for complex, mission-critical inspection applications at considerable expense. Banner’s PresencePLUS® vision sensors changed everything, bringing high-performance inspection capabilities with ease-of-use and aordability—priced for general industry. Now, Banner revolutionizes vision again, with a family of four powerful, aordable vision sensors dedicated to solving the most common inspection challenges. PresencePLUS® P4 series dedicated-function sensors oer just the tools you need, in a price-performance breakthrough that simplifies vision inspection and makes it practical.
PresencePLUS P4 Dedicated-Function Sensors:
Four models with Locate, Measure, Math, Test, Communications and specific vision tools
• High-performance vision inspections in self-contained in-line or right-angle housing styles that fit in the palm of your hand
• Standardized GUI supports nine languages
• Remote TEACH function for inspection changeovers without a PC
• Connects directly to real-time video display without a PC
• Communicates over Ethernet, configurable discrete I/O and RS-232 serial lines
• Provides direct connectivity to EtherNet/IP and Modbus TCP industrial networks
• ActiveX utilities for custom operator controls
• Available with a variety of mounting brackets, lenses and lighting accessories
PresencePLUS P4 AREA
• Uses Blob and Gray Scale tools for basic inspections of defined areas
• High-speed analysis up to 10,000 parts per minute
• Standard resolution: 128 X 100
• High-resolution: 1280 X 1024
PresencePLUS P4 GEO
• Uses GEO Count tool to detect presence, location and rotation of a target pattern (360°)
• Standard resolution: 128 X 100
• High-resolution: 1280 X 1024
PresencePLUS P4 AREA and AREA 1.3:
• Inspects presence and size of defined areas using Blob and Gray Scale tools to capture and analyze images and render pass-fail judgements
• Ideal for high-speed quality control, such as sorting, assembly error proofing, feature identification and counting, orientation confirmation, process control, complete case inspection and flaw detection
PresencePLUS P4 GEO and GEO 1.3:
• Performs 360° fixture-free inspections using GEO Count tool to detect the presence and location of a pattern, regardless of product orientation or position in the sensor’s field of view
• Ideal for part identification and orientation, pre-packaging assembly verification, error proofing and label verification
PresencePLUS P4 EDGE and EDGE 1.3:
• Measures multiple edges of a product using Edge and Object tools to gauge height, width, location and edges of selected areas
• Ideal for part identification and orientation, assembly verification, error proofing, label verification, quality control sorting and measuring applications
PresencePLUS P4 BCR and BCR 1.3:
• Reads and decodes 2D and 1D linear bar codes; grades codes using industry standard metrics
Reads Data Matrix (ECC200) and standard linear codes including Code 39, Code 128, Codabar, Interleaved 2 of 5, EAN-8, EAN-13 (supports UPC-A), UPC-E and Postnet
• High-resolution model reads and grades smaller bar codes in larger fields of view
PresencePLUS P4 EDGE
• Uses Edge and Object tools to validate height, width, location and edges
• High-speed analysis faster than 10,000 parts per minute
• Standard resolution: 128 X 100
• High-resolution: 1280 X 1024
PresencePLUS P4 BCR
• Finds and decodes 2D and 1D linear bar codes
• Industry standard bar code metrics and grading
• Standard resolution: 640 X 480
• High-resolution: 1280 X 1024
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Controllers
PresencePLUS
®
Pro Sensors
A full-featured vision sensor for advanced inspections
Compact camera with separate DIN mountable controller
A complete suite of location, inspection, analysis and geometric tools
Color, IP68 housing and high-resolution models
Model Number:
Vision Tools:
Resolution:
Cameras Model Number Model Number Model Number Ring Light Window
PPRO CTL P PROC TLBCR PPROC TL1.3 P PROCTL1.3B CR PPR OCT LC PP ROCTLCBCR
PRO
PRO
II
Gray Scale
640 x 480 1280 x 1024 752 x 480
PPROCAM PPROCAM1.3 PPROCAMC
PPROCAMSC-G PPROCAM1.3SC-G PPROCAMCSC-G
PPROCAMSC-P PPROCAM1.3SC-P PPROCAMCSC-P Plastic
PPROCAMSR-G PPROCAM1.3SR-G
PPROCAMSR-P PPROCAM1.3SR-P Plastic
PPROCAMSI-G PPROCAM1.3SI-G
PPROCAMSI-P PPROCAM1.3SI-P Plastic
II
Gray Scale with
Bar Code
PRO
II
Gray Scale
PRO
II
Gray Scale with
Bar Code
COLOR PRO
COLOR PRO
II
with Bar Code
Red
Infrared
II
(No Light)
Cover
Glass
Glass
Glass
20
20
Pro
Sealed Pro Cameras Cameras
PPROCAMSB-G PPROCAM1.3SB-G
PPROCAMSB-P PPROCAM1.3SB-P Plastic
PPROCAMSG-G PPROCAM1.3SG-G
PPROCAMSG-P PPROCAM1.3SG-P Plastic
PPROCAMSW-G PPROCAM1.3SW-G PPROCAMCSW-G
PPROCAMSW-P PPROCAM1.3SW-P PPROCAMCSW-P Plastic
More information online at bannerengineering.com
Glass
Blue
Glass
Green
Glass
White
Pro Basic Kit Model Key
Basic kits include a controller, camera, camera-to-controller cordset, CD-ROM and quick start guide.
Camera-to-Controller Cordset Controller and Camera Cordset Length Style
P P __ K 0 6
Blank = PPROCTL Controller & PPROCAM Camera
1.3 = PPROCTL1.3 Controller & PPROCAM1.3 Camera
B = PPROCTLBCR Controller & PPROCAM Camera
1.3B = PPROCTL1.3BCR Controller & PPROCAM1.3 Camera
C = PPROCTLC Controller & PPROCAMC Camera
CB = PPROCTLCBCR Controller & PPROCA MC Camera
06 = 2 m
23 = 7 m
Blank = Straight
R = Right-Angle
H = High-Flex
RH = Right-Angle, High-Flex
Sealed Pro Basic Kit Model Key
Basic kits include a controller, sealed camera with cover or ring light, camera, camera-to-controller cordset, ring light power cable, CD-ROM and quick start guide.
Sealed Cordset/Cable Controller and Sealed Camera Ring Light Window Length
P P __ K S R — G — 13
Blank = PPROCTL Controller & PPROCAMS Camera
1.3 = PPROCTL1.3 Controller & PPROCAM1.3 S Camera
B = PPROCTLBCR Controller & PPROCAMS Camera
1.3B = PPROCTL1.3BCR Controller & PPROCAM1.3S Camera
C = PPROCTLC Controller & PPROCAMCS Camera
CB = PPROCTLCBCR Controller & PPROCA MCS Camera
C = Cover (no Light)
W = White
R = Red*
G = Green*
B = Blue*
I = Infrared*
G = Glass
P = Plastic
13 = 4 m
23 = 7 m
* Not recommended for color applications
More information online at bannerengineering.com
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P4
Sensors with
OMNI Tool Set
PresencePLUS
®
P4 General-Purpose Sensors
Full-featured vision sensors for advanced inspections
One-piece in-line or right-angle housings
Color and high-resolution models
Model Number Vision Tools Housing Resolution
P4OR
P4OI
P4O1.3R
P4O1.3I
P4OBR
P4OBI
P4O1.3BR
P4O1.3BI
OMNI
Gray Scale
OMNI
Gray Scale
with Bar Code
Right-Angle
In-Line
Right-Angle
In-Line
Right-Angle
In-Line
Right-Angle
In-Line
640 x 480
1280 x 1024
640 x 480
1280 x 1024
P4COR
COLOR OMNI
P4COI
P4COBR
COLOR OMNI with Bar Code
P4COBI
P4
with OMNI Tool Set Basic Kits
Basic kits include a sensor, bracket, cable, CD-ROM and quick start guide.
Additional Cable Sensor Tools Resolution Tools Housing Length
P 4 0 R K 0 6
Blank = Standard Version
1.3 = 1.3 Megapixel Resolution
O = OMNI Gray Scale
CO = COLOR OMNI
Right-Angle
In-Line
Right-Angle
In-Line
RK = Right-Angle Kit
IK = In-Line Kit
B = Bar Code Reader
752 x 480
752 x 480
06 = 2 m
23 = 7 m
32 = 10 m
50 = 16 m
75 = 23 m
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More information online at bannerengineering.com
PresencePLUS
®
P4 Dedicated-Function Sensors
Family of four vision sensors for specific inspection challenges
One-piece in-line or right-angle housings
High-resolution 1.3 megapixel models for more detailed inspections and increased field of view
P4
Sensors with
Simplified Tool Set
Model Number Vision Tools Housing Resolution
P4AR
P4AI
P4A1.3R
P4A1.3I
P4GR
P4GI
P4G1.3R
P4G1.3I
P4ER
P4EI
P4E1.3R
P4E1.3I
P4BCR
P4BCI
P4BC1.3R
P4BC1.3I
AREA
Blob & Gray Scale
GEO
Count & Find
EDGE
Edge & Object
BCR
Bar Code Reader
Right-Angle
In-Line
Right-Angle
In-Line
Right-Angle
In-Line
Right-Angle
In-Line
Right-Angle
In-Line
Right-Angle
In-Line
Right-Angle
In-Line
Right-Angle
In-Line
128 x 100
1280 x 1024
128 x 100
1280 x 1024
128 x 100
1280 x 1024
640 x 480
1280 x 1024
P4
with Simplified Tool Set Basic Kits
Basic kits include a sensor, bracket, cable, CD-ROM and quick start guide.
Cable Sensor Tools Resolution Housing Length
P 4 A R K 0 6
A = AREA
G = GEO
E = EDGE
BC = BCR
Blank = Standard Version
1.3 = 1.3 Megapixel Resolution
RK = Right-Angle Kit
IK = In-Line Kit
06 = 2 m
23 = 7 m
32 = 10 m
50 = 16 m
75 = 23 m
More information online at bannerengineering.com
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Supply Voltage and Current
Supply Protection Circuitry
Memory
Input/Output Configuration
Output Rating
Input Specifications
Indicators
Display Options
Discrete I/O
Communications
Construction
Weight
Environmental Rating
Operating Temperature
Relative Humidity
PresencePLUS
PresencePLUS®Pro Controller Specifications
PPROCTL& PPROCTLBCR: 10 to 30V dc @ less than 1.5 A (exclusive of load) PPROCTL1.3, PPROCTL1.3BCR, PPROCTLC & PPROCTLCBCR: 10 to 30V dc @ less than 1.2 A (exclusive of load)
Protected against reverse polarity and transient voltages
Storage: 64 MB Inspections (jobs): 999 max.
NPN (sinking) or PNP (sourcing) software selectable
150 mA max. each output
OFF-state leakage current: less than 100 µA ON-state saturation voltage: NPN—less than 1V @ 150 mA
NPN: ON—less than 3V PNP: ON—greater than (+V-2)V @ 1 mA max.
OFF-state voltage—greater than 10V @ 4 mA max. OFF-state voltage—less than 3V @ 6 mA max.
6 LED indicators: Trigger, Ready, Power, Pass, Fail, Error
PC or NTSC video (uses 9 m max. BNC cable)
1 Trigger IN (pin 3), 1 Strobe OUT (pin 4), 1 Remote TEACH IN (pin 6), 6 Programmable I/O (pins 9-14) 1 Product Change IN (pin 15), 4 Product Select IN (pins 16-19)
1 RJ-45 Ethernet-connection for running PresencePLUS Pro software and/or output inspection results 1 RS-232 DB-9 port for running PresencePLUS Pro software and/or output inspection results
Steel with black zinc plating
0.55 kg
IEC IP20; NEMA 1
0° to +50° C
90% (non-condensing)
®

Pro Specifications

PNP—greater than V+ -2V
Imager Resolution
Pixel Size
Imager Size
Levels of Gray Scale or Color
Exposure Time
Acquisition
Interface
Lens Mount
Construction
Max. Cable Length
Weight
Environmental Rating
Operating Temperature
Relative Humidity
PresencePLUS®Pro Camera Specifications
PPROCAM & PPROCAMS: 640 x 480 pixels PPROCAM1.3 & PPROCAM1.3S: 1280 x 1024 pixels PPROCAMC & PPROCAMCS: 752 x 480 pixels
PPROCAM & PPROCAMS: 7.4 x 7.4 µm PPROCAM1.3 & PPROCAM1.3S: 6.7 x 6.7 µm PPROCAMC & PPROCAMCS: 6.0 x 6.0 µm
PPROCAM & PPROCAMS: 4.8 x 3.6 mm, 6 mm diagonal (1/3 inch CCD) PPROCAM1.3 & PPROCAM1.3S: 8.6 x 6.9 mm, 11 mm diagonal (2/3 inch CMOS) PPROCAMC & PPROCAMCS: 4.5 x 2.9 mm, 5.4 mm diagonal (1/3 inch CMOS)
PPROCAM, PPROCAM1.3, PPROCAMS & PPROCAM1.3S: 256 Grayscale PPROCAMC & PPROCAMCS: 256 Red, Green and Blue
PPROCAM & PPROCAMS: 0.10 to 2830 milliseconds PPROCAM1.3 & PPROCAM1.3S: 0.10 to 1670 milliseconds PPROCAMC & PPROCAMCS: 0.10 to 1040 milliseconds
PPROCAM & PPROCAMS: 48 frames per second max. PPROCAM1.3 & PPROCAM1.3S: 18 frames per second max. PPROCAMC & PPROCAMCS: 17 frames per second max.
LVDS
Standard C-mount (1 inch—32 UN)
PPROCAM, PPROCAM1.3 & PPROCAMC: black anodized aluminum PPROCAMS, PPROCAM1.3S & PPROCAMCS: nickel-plated aluminum (Lens covers and ring lights are nickel-plated
aluminum with glass or polycarbonate window)
7 m
PPROCAM, PPROCAM1.3 & PPROCAMC: approx. 0.09 kg PPROCAMS, PPROCAM1.3S & PPROCAMCS: approx. 0.28 kg Camera only—0.28 g, Camera with cover—0.35 g, Camera with ring light—0.59 g
PPROCAM, PPROCAM1.3 & PPROCAMC: IEC IP20; NEMA 1 PPROCAMS, PPROCAM1.3S & PPROCAMCS: IEC IP68; NEMA 6P
0° to +50° C
PPROCAM, PPROCAM1.3 & PPROCAMC: 90% (non-condensing)
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More information online at bannerengineering.com
PresencePLUS
Supply Voltage and Current
Memory
Input/Output Configuration
Output Rating
Bicolor Status Indicators
Display Options
Discrete I/O
Communications
Imager Resolution
Pixel Size
Imager Size
Levels of Gray Scale or Color
Exposure Time
Acquisition
Lens Mount
Construction
Weight
Environmental Rating
Operating Temperature
Relative Humidity
®
P4 Specifications
PresencePLUS®P4 Specifications
10 to 30V dc (24V dc ±10% if the sensor powers a light source)
OMNI, OMNI with BCR & BCR: less than 650 mA (exclusive of lights and I/O load) AREA, GEO & EDGE: less than 500 mA (exclusive of lights and I/O load) OMNI 1.3, OMNI 1.3 with BCR, COLOR OMNI, COLOR OMNI with BCR, AREA 1.3, GEO 1.3, EDGE 1.3 & BCR 1.3: less than 550 mA (exclusive of lights and I/O load)
Storage: BCR—8 MB Inspection (jobs): 400 max.
AREA, GEO, EDGE—8 MB Inspection (jobs): 500 max. All others—32 MB Inspection (jobs): 999 max.
NPN (sinking) or PNP (sourcing) software selectable
150 mA max. each output
OFF-state leakage current: less than 100 µA ON-state saturation voltage: NPN—less than 1V @ 150 mA max.
PASS/FAIL: Green ON steady—PASS Red ON steady—FAIL POWER/ERROR: Green ON steady—POWER Red ON steady—ERROR READY/TRIGGER: Green ON steady—READY Yellow ON steady—TRIGGER
PC or NTSC video (uses 9 m max. BNC cable)
1 Trigger IN 1 Strobe OUT 4 Programmable I/O 1 Product Change IN 1 Remote TEACH IN
1 RJ-45 10/100 Ethernet connection for running PresencePLUS P4 software and/or output inspection results RS-232 flying leads
OMNI, OMNI with BCR & BCR: 640 x 480 pixels OMNI 1.3, OMNI 1.3 with BCR, AREA 1.3, GEO 1.3, EDGE 1.3 & BCR 1.3: 1280 x 1024 pixels AREA, GEO & EDGE: 128 x 100 pixels COLOR OMNI & COLOR OMNI with BCR: 752 x 480 pixels
OMNI, OMNI with BCR & BCR: 7.4 x 7.4 µm OMNI 1.3, OMNI 1.3 with BCR, AREA 1.3, GEO 1.3, EDGE 1.3 & BCR 1.3: 6.7 x 6.7 µm AREA, GEO & EDGE: 20 x 20 µm COLOR OMNI & COLOR OMNI 1.3: 6.0 x 6.0 µm
OMNI, OMNI with BCR & BCR: 4.8 x 3.6 mm, 6 mm diagonal (1/3 inch CCD) OMNI 1.3, OMNI 1.3 with BCR, AREA 1.3, GEO 1.3, EDGE 1.3 & BCR 1.3: 8.6 x 6.9 mm, 11 mm diagonal (2/3 inch CMOS) AREA, GEO & EDGE: 2.6 x 2.0 mm, 3.3 mm diagonal (1/5 inch CMOS) COLOR OMNI & COLOR OMNI with BCR: 4.5 x 2.9 mm, 5.4 mm diagonal (1/3 inch CMOS)
OMNI, OMNI with BCR, OMNI 1.3, OMNI 1.3 with BCR, AREA, AREA 1.3, GEO, GEO 1.3, EDGE , EDGE 1.3, BCR & BCR 1.3: 256 Grayscale COLOR OMNI & COLOR OMNI with BCR: 256 Red, Green and Blue
OMNI, OMNI with BCR & BCR: 0.1 to 2830 milliseconds OMNI 1.3, OMNI 1.3 with BCR, AREA 1.3, GEO 1.3, EDGE 1.3 & BCR 1.3: 0.1 to 1670 milliseconds AREA, GEO & EDGE: 0.1 to 20.47 milliseconds COLOR OMNI & COLOR OMNI with BCR: 0.1 to 1000 milliseconds
OMNI, OMNI with BCR & BCR: 48 frames per second max. AREA, GEO & EDGE: 500 frames per second max. OMNI 1.3, OMNI 1.3 with BCR, AREA 1.3, GEO 1.3, EDGE 1.3 & BCR 1.3: 27 frames per second max. COLOR OMNI & COLOR OMNI with BCR: 17 frames per second max.
Standard C-mount (1 inch—32 UN)
Black anodized aluminum housing, glass lens
Approx. 0.29 kg
IEC IP20; NEMA 1
0° to +50° C
90% (non-condensing)
PNP—greater than V+ -2V
More information online at bannerengineering.com
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25
10-30V dc
Trigger IN
I/O 4
I/O 3
I/O 2
I/O 6
I/O 5
I/O 1
Chassis Ground
NPN Outputs with NPN Inputs
+
1
2
9*
11*
10*
12*
19
3
6
16
15
18
17
4
20
Load
Load
13*
Load
14*
Load
Load
Load
Load
Product Change IN
Product Select 3 IN
Product Select 2 IN
Product Select 1 IN
Product Select 0 IN
Strobe OUT
Remote TEACH IN
10-30V dc
Trigger IN
I/O 4
I/O 3
I/O 2
I/O 6
I/O 5
I/O 1
Chassis Ground
PNP Outputs with PNP Inputs
+
1
2
9*
11*
10*
12*
19
3
6
16
15
18
17
4
20
Load
Load
13*
Load
14*
Load
Load
Load
Load
Product Change IN
Product Select 3 IN
Product Select 2 IN
Product Select 1 IN
Product Select 0 IN
Strobe OUT
Remote TEACH IN
31.9 mm
133.3 mm
105.0 mm
30.0 mm
32.0 mm
78.2 mm
ø 52.5
127.3 mm
PresencePLUS
®
Pro Hookups & Dimensions
Pro Hookup Diagrams
NPN Outputs with NPN Inputs† PNP Outputs with PNP Inputs
Inputs can be either NPN or PNP. * Can be independently configured as an output or input. ** Not used
Key
1 = Brown 2 = Blue 3 = Green 4 = Red 5 = Yellow** 6 = Yellow 7 = Yellow** 8 = Yellow** 9 = White* 10 = White* 11 = White* 12 = White* 13 = White* 14 = White* 15 = Green 16 = Green 17 = Green 18 = Green 19 = Green 20 = Green
26
26
Connection Points
12-pin QD to DB15 RJ45 Ethernet BNC Coaxial DB9 Serial Camera-to-Controller Cordset Video Cordset Cordset Cordset
Dimension Drawings
More information online at bannerengineering.com
Controller Models Camera Models
Detailed Dimensions
(Shown with lens—sold seperately)
Terminal Diagram
Sealed Camera Models
(Shown with cover)
66.8 mm
124.5 mm
34.4 mm
136.1 mm
34.3 mm
66.8 mm
66.8 mm
124.5 mm
34.4 mm
10-30V dc
RS-232 Transmit
Trigger IN
I/O 4
I/O 3
I/O 2
I/O 1
RS-232 Receive
RS-232 Ground
Chassis Ground
PNP Outputs with PNP Inputs
+
12
11
5*
Shield
7*
6*
8*
4
3
2
10
9
1
Load
Load
Load
Load
Product Change IN
Remote TEACH IN
2
11
3
6
7
12
8
9
10
4
5
1
10-30V dc
RS-232 Transmit
RS-232 Receive
RS-232 Ground
Chassis Ground
NPN Output with NPN Inputs
+
11
12
5*
Shield
7*
6*
8*
4
3
2
10
9
1
Load
Load
Load
Load
Trigger IN
Product Change IN
Remote TEACH IN
I/O 4
I/O 3
I/O 2
I/O 1
PresencePLUS
®
P4 Hookups & Dimensions
P4 Hookup Diagrams
NPN Outputs with NPN Inputs† PNP Outputs with PNP Inputs
Key
1 = Yellow 2 = Gray 3 = Orange 4 = Pink 5 = Black* 6 = Red* 7 = White* 8 = Light Blue* 9 = Purple 10 = Green 11 = Blue 12 = Brown Shield = Bare Metal
Inputs can be either NPN or PNP.
* Can be independently configured as an output or input.
Connection Points Dimension Drawings
RJ45 Ethernet
Cordset
3-pin Pico QD Banner
Vision Light
12-pin QD Cable
More information online at bannerengineering.com
BNC Coaxial
Video Cordset
In-Line Sensor Models
(Shown with lens—sold separately)
12-Pin QD
Right-Angle Sensor Models
(Shown with lens—sold separately)
Detailed Dimensions
27
27
Light Lens Bracket/Enclosure Display/Indicators
See page 31 See page 39 See page 40 See page 43 See page 44 See page 46
Maintenance free, rugged LED lighting in red, green, blue, white and infrared
Ring lights, area lights, backlights, on-axis lights and speciality lights for tough-to­light objects
Models for direct connection to sensors or external power supply
4-75 mm standard C-mount lenses
3.5-75 mm high-performance lenses for less image distortion and greater depth of eld
8-50 mm megapixel lenses for extraordinary resolution
Focus locking on most models
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Comprehensive Vision Solutions.
Vision Sensing System Selection and Integration. Banner Makes it Easy. And Aordable.
The processing power, sophisticated technology and innovation of compact, aordable Banner PresencePLUS® vision sensors make possible high-speed inspection, measurement, sorting and quality control capabilities that were once possible only with sensor arrays or costly, complex machine vision systems. The exibility and low cost of PresencePLUS vision sensors let manufacturers place more sensors in more inspection points to detect defective parts before they become rejected—and costly—assemblies at the end of the production line.
With Ethernet, serial and exible discrete I/O in every PresencePLUS sensor, Windows® based GUI and easy-to-apply inspection tools, integrating a vision system into an existing manufacturing environment no longer requires reconguration, wiring runs or signicant downtime.
PresencePLUS P4 dedicated-function vision sensors, with lenses and lighting, economically and eectively solve a host of common inspection, measurement, identication and presence applications with plug-and-play simplicity. High-resolution models oer 1.3 megapixel imaging for more detailed inspections of large areas. For more complex or demanding applications, PresencePLUS P4 OMNI and PresencePLUS Pro full-feature vision sensors oer additional location, vision and analysis tools and I/O— plus color and sealed models. Combined with lighting options, highest quality optics and versatile xturing solutions, there is a PresencePLUS vision sensor to handle your most demanding applications at a fraction of the cost of a conventional machine vision system.
A wide selection of specialized brackets, xtures and mounting systems
Models for Pro and P4 sensors and Banner lighting
Enclosures for sensors and lights
Live video output for enhanced
inspection visibility during setup and/or operation
Black and white, or color monitors for displaying images
Indicators for clear indication of part status
Cable
Cables for sensors, cameras, video, serial and Ethernet connections
Splitter cable for powering two lights from one P4 sensor
High-ex cables for robotic applications
Interface Module
Simplify wiring of P4 sensors in an electrical panel
Provide repeatable control of strobed lights
Interface between hardware and PresencePLUS sensors or lighting
More information online at bannerengineering.com
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3030
PresencePLUS
An Illuminating Look at the Critical Role of Lighting in Successful Vision Sensing.
®
Lighting Selection Guide
Ring Light (see page 32)
Mounts directly to the sensor for easy setup and illuminates any object directly in front of the sensor
No matter how powerful or robust a sensor is, successfully meeting challenging vision applications relies heavily on matching the vision sensor with appropriate lighting. Lighting sources, geometry and techniques need to be optimized to the target’s optical properties. While contrast is critical, target size, speed, working distance, topography, color, and likelihood of defects are among the other considerations.
The choices in lighting optics, color lters, diusers and focusing elements are as varied as the choices of light sources, which include LEDs, uorescents, lasers, and incandescent halogens or xenons. Lighting is essential to any successful vision sensing system.
Fortunately, Banner oers one of the industry’s most extensive selection of lighting solutions for vision sensing, plus the knowledge, personnel and experience to create an integrated solution that delivers reliable performance at desired speeds. Banner’s lighting selection and accessories provide single-source convenience and support for matching a sensor and illumination. For the most challenging applications, Banner engineers will work with your sample parts to design an integrated optimal solution.
Backlight (see page 33)
Installs behind the target, directly facing the sensor; has a highly diused surface and uniform brightness, with a lower intensity than other lights
Area Light
Provides even illumination in a concentrated area
Spot Light
Provides even illumination in a small concentrated spot
Linear Array Light
Provides high-intensity illumination of large areas, at long distances
Tubular Fluorescent Light
Features icker-free high-intensity illumination of large areas
(see page 34)
(see page 35)
(see page 35)
(see page 35)
On-Axis Light
Provides collimated illumination in same optical path as camera
Highly Diused Light
Softly illuminates from multiple directions, minimizing glare and shadows
Low-Angle Ring Light
Illuminates nearly perpendicular to the direction of an inspection, enhancing the contrast of surface features
Multi-Light (see page 37)
Has independently adjustable light intensity on each axis
Structured Light
Uses laser emitter with extra bright light for 3-dimensional sensing
(see page 36)
(see page 36)
(see page 37)
(see page 37)
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31
PresencePLUS
®
Ring Lights
Brightly illuminates smaller objects
Centers the light on the image
Mounts directly to the camera
Presence
PLUS
LED Ring Lights
Voltage: 24V dc
Presence
PLUS
LED Ring Lights
Voltage: 24V dc
®
Pro
®
P4
Size
80 x 80 mm
62 x 62 mm
*For 9 m cable, add suf fix W/30 to the 2 m model number ( example, LEDRR80X80W W/30).
For replacement windows and diff users (see page 3 8).
Size
80 x 80 mm
62 x 62 mm
*Split ter cable available for powering two lights (s ee page 4 5).
For replacement windows and diff users (see page 3 8).
Model Description Connection* Data Sheet
LEDRR80X80W
LEDWR80X80W White LEDBR80X80W Blue LEDGR80X80W Green LEDIR80X80W Infrared LEDRR62X62W Red LEDWR62X62W White LEDBR62X62W Blue LEDGR62X62W Green LEDIR62X62W Infrared
Model Description Connection* Data Sheet
LEDRR80X80M
LEDWR80X80M
LEDBR80X80M
LEDGR80X80M Green LEDIR80X80M Infrared LEDRR62X62M Red LEDWR62X62M White LEDBR62X62M Blue LEDGR62X62M Green LEDIR62X62M Infrared
Red
Red
White
Blue
2 m 108626
2 m 108626
0.3 m Threaded 3-pin Pico pigtail QD
0.3 m Threaded 3-pin Pico pigtail QD
116941
116941
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32
Sealed
Presence
PLUS
®
Pro
LED Ring Lights
Voltage: 24V dc
90 mm dia.
Specialty Ring Lights
100 mm dia.
RFLBB UV fluorescent ring lamp replacemen t bulb, RFLW 5100 fluoresc ent ring la mp re plac ement bulb. NOTE: Spe cialty lights are not stocked and are non -returnable.
More information online at bannerengineering.com
Size Model Window Description Connection Data Sheet
LEDRR90S-P
LEDRR90S-G
LEDWR90S-P
LEDWR90S-G
LEDBR90S-P
LEDBR90S-G
LEDGR90S-P
LEDGR90S-G
LEDIR90S-P
LEDIR90S-G
Size Model Description Data Sheet
HFFW5100
HFFW5100A220
HFFBB
Plastic
Glass
Plastic
Glass
Plastic
Glass
Plastic
Glass
Plastic
Glass
Red
White
Blue
Green
Infrared
110V ac Fluorescent 115969
220V ac Fluorescent 115970
110V ac UV Fluorescent 115968
3-pin Pico QD 128842
PresencePLUS
®
Backlights
Determines the shape and size of target objects
Provides the most robust lighting for measuring and gauging
Highlights through-holes in target objects
LED Backlights
Voltage: 24V dc
Specialty LED Backlights
Voltage: 12V dc
Illumination Area
70 x 70 mm
85 x 220 mm
* For 9 m cable, add suf fix W/30 to the 2 m model number ( example, LEDRB70X70W W/3 0). QD models can be
connected dire ctly to P4 sensors; splitt er cables available for powering two lights (see page 45).
For replacement windows and diff users (see page 3 8).
Illumination Area Model Description Connection* Data Sheet
50 x 50 mm
75 x 75 mm
100 x 100 mm
50 x 200 mm
100 x 200 mm
*Specialty lights are not stocked and are non-returnable; they require an external power supply (see page 46).
Model Description Connection* Data Sheet
LEDRB70X70W
LEDRB70X70M
LEDIB70X70W
LEDIB70X70M
LEDRB85X220W
LEDRB85X220M
LEDIB85X220W
LEDIB85X220M
LEDRB50X50N
LEDWB50X50N
LEDBB50X50N
LEDIB50X50N
LEDRB75X75N
LEDWB75X75N
LEDBB75X75N
LEDIB75X75N
LEDRB100X100N
LEDWB100X100N
LEDBB100X100N
LEDIB100X100N
LEDRB50X200N
LEDRB50X200N-H
LEDRB50X200N-NH
LEDRB100X200N
LEDIB100X200N
Red
Infrared
Red
Infrared
Red diffused
White diffused
Blue diffused
Infrared diffused
Red diffused
White diffused
Blue diffused
Infrared diffused
Red diffused
White diffused
Blue diffused
Infrared diffused
Red diffused 67429
Red diffused, high output
Red non-diffused, high output
Red diffused
Infrared diffused
2 m 115349
2 m Threaded
3-pin Pico pigtail QD
2 m 115349
2 m Threaded
3-pin Pico pigtail QD
2 m 115349
2 m Threaded
3-pin Pico pigtail QD
2 m 115349
2 m Threaded
3-pin Pico pigtail QD
1.8 m with 9-pin
D-sub connector
116947
116947
116947
116947
67426
67427
67428
67430
67431
More information online at bannerengineering.com
33
33
®
Area Lights
Description
Red
White
Blue
Green
Infrared
Red
White
Blue
Green
Infrared
3-pin Pico pigtail QD
3-pin Pico pigtail QD
3-pin Pico pigtail QD
3-pin Pico pigtail QD
3-pin Pico pigtail QD
3-pin Pico pigtail QD
3-pin Pico pigtail QD
3-pin Pico pigtail QD
3-pin Pico pigtail QD
3-pin Pico pigtail QD
Connection*
2 m 115607
2 m Threaded
2 m 115607
2 m Threaded
2 m 115607
2 m Threaded
2 m 115607
2 m Threaded
2 m 115607
2 m Threaded
2 m 121779
2 m Threaded
2 m 121779
2 m Threaded
2 m 121779
2 m Threaded
2 m 121779
2 m Threaded
2 m 121779
2 m Threaded
Data Sheet
116949
116949
116949
116949
116949
121780
121780
121780
121780
121780
LED Area Lights
Voltage: 24V dc
PresencePLUS
Illuminates specific surface angles
Reflects glare from shiny surfaces away from camera
Creates shadows to detect changes in depth
Size
80 x 80 mm
62 x 62 mm
* For 9 m cable, add suffix W /30 to the 2 m model number ( example, LEDRA80X80W W/30). QD models
can b e connected directly to P4 sensors; split ter cables available for powering t wo lights (see page 45).
For replacement windows and diff users (see page 3 8).
Model
LEDRA80X80W
LEDRA80X80M
LEDWA80X80W
LEDWA80X80M
LEDBA80X80W
LEDBA80X80M
LEDGA80X80W
LEDGA80X80M
LEDIA80X80W
LEDIA80X80M
LEDRA62X62W
LEDRA62X62M
LEDWA62X62W
LEDWA62X62M
LEDBA62X62W
LEDBA62X62M
LEDGA62X62W
LEDGA62X62M
LEDIA62X62W
LEDI A62X62M
34
34
Specialty LED Area Lights
Voltage: 12V dc
More information online at bannerengineering.com
50 x 50 mm
75 x 75 mm
100 x 100 mm
*Specialt y lights are not s tocked and are non-returnable; they require an external power supply (see page 46) .
Size Model Description Connec tion* Data Sheet
LEDRA50X50N
LEDWA50X50N
LEDBA50X50N
LEDIA50X50N
LEDRA75X75N Red
LEDWA75X75N
LEDBA75X75N
LEDIA75X75N
LEDRA100X100N
LEDWA100X100N White LEDBA100X100N Blue LEDIA100X100N Infrared
Red
White
Blue
Infrared
White
Blue
Infrared
Red
1.8 m with 9-pin D-sub connector
67423
67424
67425
PresencePLUS
®
Spot Lights
Provides off-axis illumination of
small areas
Withstands washdown (rated IP67)
Sealed LED Spot Lights
Voltage: 10 to 30V dc
®
PresencePLUS
Linear Array Lights
Maintenance-free LED illumination of
large objects from far away
Provides super high-intensity
illumination of large areas
Withstands washdown (rated IP68)
Sealed LED Linear Array Lights
Voltage: 24V dc
Size Model Description Connection* Data Sheet
LEDRSW
LEDRSM
LEDWSW
30 mm
* For 9 m cable, add suf fix W/30 to the 2 m model number ( example, LEDRSW W/3 0) . QD models can be
connected dire ctly to P4 sensors; splitt er cables available for powering two lights (see page 45).
Length
12"
24"
* Split ter cable available for powering two lights (see page 4 5).
For replacement windows (see page 38).
LEDWSM
LEDBSW
LEDBSM
LEDGSW
LEDGSM
Model Window Description Connection* Data Sheet
LEDRLA290S-P
LEDRLA290S-G
LEDWLA290S-P
LEDWLA290S-G
LEDBLA 290S-P
LEDBLA 290S-G
LEDGLA 290S-P
LEDGLA 290S-G
LEDRLA580S-P
LEDRLA580S-G
LEDWLA580S-P
LEDWLA580S-G
LEDBLA 580S-P
LEDBLA 580S-G
LEDGLA 580S-P
LEDGLA 580S-G
White
Blue
Green
Plastic
Glass
Plastic
Glass
Plastic
Glass
Plastic
Glass
Plastic
Glass
Plastic
Glass
Plastic
Glass
Plastic
Glass
Red
Red
White
Blue
Green
Red
White
Blue
Green
2 m 122987
2 m Threaded
3-pin Pico pigtail QD
2 m 122987
2 m Threaded
3-pin Pico pigtail QD
2 m 122987
2 m Threaded
3-pin Pico pigtail QD
2 m 122987
2 m Threaded
3-pin Pico pigtail QD
0.15 m
Threaded 4-pin Euro pigtail QD
0.15 m
Threaded 4-pin Euro pigtail QD
122986
122986
122986
122986
127725
127725
®
PresencePLUS
Provides easy, affordable, flicker-free
Tubular Lights
Length Model Voltage Ballast Data Sheet
illumination of large objects
Uses waterproof housings (rated IP67)
with integrated mounting brackets
12"
Sealed Flourescent Tubular Lights
Voltage: Varies
12"
14"
15"
15"
24"
36"
48"
12"
15"
24"
36"
48"
Note: Replacement bulbs available, contact factory for information. All models have louvers and integral mounting flange; optional brackets are available for heavy-duty mounting (two brackets required for each light, see page 41).
More information online at bannerengineering.com
8"
8"
8"
8"
HFFW8DC
HFFW8AC110
HFFW8AC230
HFFW12DC
HFFW12AC
HFFW14DC
HFFW15AC110
HFFW15AC230
HFFW24AC
HFFW36 AC
HFFW48AC
HFFW8ACR
HFFW12ACR
HFFW15ACR
HFFW24ACR
HFFW36 ACR
HFFW48ACR
24V dc
110V ac
230V ac
24V dc
120 to 277V ac
24V dc
110V ac
230V ac
120 to 277V ac
120 to 277V ac
120 to 277V ac
120 to 277V ac
120 to 277V ac
120 to 277V ac
120 to 277V ac
120 to 277V ac
120 to 277V ac
Integral 115387
Remote 115387
35
35
PresencePLUS® On-Axis Lights
Provides more uniform illumination than a ring light
Delivers collimated illumination in same optical path as camera
Evenly illuminates on flat reflective material
LED On-Axis Lights
Voltage: 24V dc
Specialty LED On-Axis Lights
Voltage: 12V dc
Size Model Description Connection* Data Sheet
LEDRO100W
LEDRO100M
LEDRO100W-D
LEDRO100M-D
LEDWO100W
LEDWO100M
LEDWO100W-D
LEDWO100M-D
100 x 100 mm
* For 9 m cable, add suffix W /30 to the 2 m model number ( example, LEDRO100 W W/ 30).
QD models c an be connected directly to P4 sensor s.
Size Model Description Connection* Data Sheet
25 mm dia.
50 mm dia.
75 mm dia.
* Specialt y lights are not stocked and are non- returnable; they require an external power supply ( see page 46).
LEDBO100W
LEDBO100M
LEDBO100W-D
LEDBO100M-D
LEDGO100W
LEDGO100M
LEDGO100W-D
LEDGO100M-D
LEDIO100W
LEDIO100M
LEDRO25N Red LEDWO25N White LEDBO25N Blue
LEDRO50N Red
LEDRO50N-D
LEDWO50N White LEDBO50N Blue LEDIO50N Infrared LEDRO75N Red
LEDRO75N-H
LEDWO75N White LEDBO75N Blue
Red
Red, w/dust cover
White
White, w/dust cover
Blue
Blue, w/dust cover
Green
Green, w/dust cover
Infrared
Red, w/dust cover
Red, high output
0.6 m Threaded 3-pin Pico pigtail QD
0.6 m Threaded 3-pin Pico pigtail QD
0.6 m Threaded 3-pin Pico pigtail QD
0.6 m Threaded 3-pin Pico pigtail QD
0.6 m Threaded 3-pin Pico pigtail QD
0.6 m Threaded 3-pin Pico pigtail QD
0.6 m Threaded 3-pin Pico pigtail QD
0.6 m Threaded 3-pin Pico pigtail QD
0.6 m Threaded 3-pin Pico pigtail QD
0.5 m with 9-pin D-sub connector 67437
2 m with 9-pin D-sub connector
0.5 m with 9-pin D-sub connector 67439
2 m
2 m
2 m
2 m
2 m
2 m
2 m
2 m
2 m
126059
67438
36
36
®
PresencePLUS
Highly Diffused Lights
Minimizes glare and shadows Illuminates curved surfaces softly and evenly Minimizes texture
Specialty LED Highly Diffused Lights
Voltage: 12V dc
Size Model Description Connection* Data Sheet
150 mm dia.
25 mm dia.
75 mm dia.
* Specialt y lights are not stocked and are non- returnable; they require an external power supply ( see page 46).
LEDRD150N
LEDRS25N Red
LEDRS75N Red LEDGS75N Green
Red, dome
More information online at bannerengineering.com
1.8 m with 9-pin D-sub connector
0.5 m with 9-pin D-sub connector
66955
67441
67442
PresencePLUS
®
Low-Angle Ring Lights
Highlights surface irregularities
Highlights changes in elevation
Illuminates from an angle nearly perpendicular to object
LED Low-Angle Ring Lights
Size Model Description Connection* Data Sheet
Voltage: 24V dc
150 mm dia.
* For 9 m cable, add suffix W /30 to the 2 m model number ( example, LEDRI150-3W W/ 30 ).
QD models c an be connected directly to P4 sensor s.
Specialty LED Low-Angle Ring Lights
Voltage: 12V dc
PresencePLUS
®
Multi-Lights
Size Model Description Connection* Data Sheet
100 mm dia.
* Specialt y lights are not s tocked and are non-returnable; they require an external power supply (s ee page 4 6).
Provides multiple lighting angles and highly diffused lighting
Specialty LED Multi-Lights
Voltage: 12V dc
Size Model Description Connection* Data Sheet
50 mm dia.
75 mm dia.
150 mm dia.
200 mm dia.
NOTE: Spe cialty lights are not stocked and are non -returnable ; they require an external pow er supply (see page 46).
LEDRI150-3W
LEDII150-3M
LEDII150-3W
LEDII150-3M
LEDRI100N Red
LEDRM50N
LEDRM50N-H
LEDRM75N
LEDRC150N
LEDRC200N
2 m
Red
Infrared
Red low-angle & on-axis
Red low-angle & on-axis, high output
Red low-angle & on-axis 67436
Red low-angle & on-axis multi-light 67443
Red low-angle & on-axis multi-light 67444
2 m Threaded 3-pin
Pico pigtail QD
2 m
2 m Threaded 3-pin
Pico pigtail QD
1.8 m with 9-pin
D-sub connector
1.8 m with
9-pin D-sub
connector
127582
67432
67435
Laser Emitters for Structured Illumination
Provides high-contrast illumination Senses surface height differences Provides 3D inspection with a 2D camera
QS18 Laser Emitters
Voltage: 10 to 30V dc
More information online at bannerengineering.com
Model Description Connection* Data Sheet
QS186LE212
* For 9 m cable, add suffix W/ 30 to the 2 m model number (example, QS186LE212 W/ 30).
Extra Bright Horizontal Line (Class 2) 2 m 109415
37
37
PresencePLUS® Lighting Accessories
Filters and diffusers for blocking light and improving lighting quality
Window replacements for PresencePLUS Ring Lights, Area Lights,
Backlights and Linear Array Lights
Lighting Diffusers
Window Replacements
Model Description Use With
LEDRDW
LEDRCDW
LEDRDWS
LEDRCDWS
LEDADW
LEDADWS
Model Description Use With
LEDRCW
LEDRCWS
LEDAW
LEDAWS
LEDLA290SW-P
LEDLA580SW-P
LEDLA290SW-G
LEDLA580SW-G
LEDBW
LEDBIW
LEDBWL
LEDBIWL
White Diffusing Window Kit 80 x 80 mm Ring Lights
Clear Diffusing Window Kit 80 x 80 mm Ring Lights
White Diffusing Window Kit 62 x 62 mm Ring Lights
Clear Diffusing Window Kit 62 x 62 mm Ring Lights
White Diffusing Window Kit 80 x 80 mm Area Lights
White Diffusing Window Kit 62 x 62 mm Area Lights
80 x 80 mm Ring Lights
62 x 62 mm Ring Lights
Clear Plastic Window Replacement
Clear Glass Window Replacement
White Window Replacement
80 x 80 mm Area Lights
62 x 62 mm Area Lights
12" Sealed Linear Array Lights
24" Sealed Linear Array Lights
12" Sealed Linear Array Lights
24" Sealed Linear Array Lights
70 x 70 mm Red Backlights
70 x 70 mm Infrared Backlights
85 x 220 mm Red Backlights
85 x 220 mm Infrared Backlights
38
38
Filters
Choosing a Filter
More information online at bannerengineering.com
Model Color Description Data Sheet
FLTI
FLTB
FLTG
FLTR
LEDRRPFK
LEDRRPFKS
LEDAPFK
LEDAPFKS
LEDRPFK90
LEDFLTK
Infrared
(> 760 nm)
Blue
(400-525 nm)
Green
(400-575 nm)
Red
(> 600 nm)
Polarizing filter kit for 80 x 80 Ring Lights 108945
Polarizing filter kit for 62 x 62 Ring Lights 108945
Polarizing filter kit for 62 x 62 Area Lights 113657
Polarizing filter kit for Sealed Ring Lights 129871
High-pass filter blocks visible light and passes infrared light. Included with all Banner Infrared light sources.
Band-pass filter improves quality by helping to reduce ambient light; it passes blue and infrared light.
Band-pass filter improves quality by helping to reduce ambient light; it passes green and infrared light.
High-pass filter improves quality by helping to reduce ambient light; it passes red and infrared light
Polarizing filter kit for 80 x 80 Area Lights and 70 x 70 Backlights
Kit with a variety of filters, diffusers and window replacements
115635
115634
113657
69461
69628
PresencePLUS
®

Lenses

Wide choice of C-mount lenses for desired field of view at extended distances
Standard, high-performance and megapixel lenses for extraordinary performance
Models with focus and aperture locking
Choosing a Lens
Presence
PLUS
®
Standard Lenses
Sensor Models: All (except
1.3 megapixel models)
Presence
PLUS
®
High-Performance Lenses
Sensor Models: All (except
1.3 megapixel models)
Model Description Format Size
LCF04
LCF08
LCF12
LCF16
LCF25R
LCF25LR
LCF50L1R*
LCF50L2R*
LCF75LR*
LEK
LEKS
Model Description Format Size
LCF03LT
LCF1040LT*
LCF06LT
LCF08LT
LCF12LT
LCF16LT
LCF25LT
LCF50LT
LCF75LT
FLTUV
LEK
LEKS
4 mm Lens
8 mm Lens
12 mm Lens with Focus Locking
16 mm Lens with Focus Locking
25 mm Lens with Focus and Aperture
25 mm Lens with Focus and Aperture Locking, Metal Housing
50 mm Lens with Focus and Aperture Locking 2/3"
50 mm Lens with Focus and Aperture Locking, Metal Housing
75 mm Lens with Focus and Aperture Locking, Metal Housing
C-mount Lens Extension Kit (0.5, 1.0, 5.0, 10, 20 and 40 mm)
C-mount Lens Extension Kit (0.25, and 0.5 mm)
3.5 mm Lens with Focus and Aperture Locking
10 - 40 mm Lens with Zoom, and Focus and Aperture Locking
6.5 mm Lens with Focus and Aperture Locking
8 mm Lens with Focus and Aperture Locking
12 mm Lens with Focus and Aperture Locking
16 mm Lens with Focus and Aperture Locking
25 mm Lens with Focus and Aperture Locking
50 mm Lens with Focus and Aperture Locking
75 mm Lens with Focus and Aperture Locking
UV Lens Filter, Clear Glass
C-mount Lens Extension Kit (0.5, 1.0, 5.0, 10, 20 and 40 mm)
C-mount Lens Extension Kit (0.25 and 0.5 mm)
1/3"
1"
1"
1/2"
2/3"
Presence
Megapixel Lenses
Sensor Models: All
PLUS
®
Model Description Format Size
LCF08LMP
LCF12LMP
LCF16LMP
LCF25LMP
LCF35LMP
LCF50LMP
LEK
LEKS
*Lens models will not fit in opening of Banner Ring Lights.
More information online at bannerengineering.com
8 mm Lens with Focus and Aperture Locking
12 mm Lens with Focus and Aperture Locking
16 mm Lens with Focus and Aperture Locking
25 mm Lens with Focus and Aperture Locking
35 mm Lens with Focus and Aperture Locking
50 mm Lens with Focus and Aperture Locking
C-mount Lens Extension Kit (0.5, 1.0, 5.0, 10, 20 and 40 mm)
C-mount Lens Extension Kit (0.25 and 0.5 mm)
2/3"
39
39
PresencePLUS
®
Pro & P4 Brackets

Brackets

Presence
PLUS
®
Camera
Highly stable U-shaped long br acket
SMBPPLU
PLUS
®
Controller
Pro
Pro
Right-angle bracket with single -side
SMBPPRA
mounting for difficult-to-access sites
SMBPPU
U-shaped swivel br acket
Sealed
Presence
PLUS
®
ProPresence
DIN-rail flat mounting for easy viewing of LEDs
Presence
SMBPPDH
PLUS
®
P4
Right-Angle
H eav y-duty bracket for right-angle
SMBP4RA B
SMBPPDE
DIN-rail edge mounting bracket
to save line ar track space
P4
Swivel bracket for right-angle P4
SMBPPSU
Swivel bracket for sealed Pro
SMBP4RA S
40
More information online at bannerengineering.com
PresencePLUS
Area Lights
80 x 80
®
Lighting Brackets
Brackets
62 x 62
SMBA BM
Surf ace-mount br acke t for
mounting light from front
SMBP4ASM*
For mounting one area light
to the P4 housing
Backlights
70 x 70
SMBA BM
Surf ace-mount br acke t for
mounting light from front
SMBA CM*
Column -mount bracket
with locking pivot
SMBP42A SM**
For mounting two area lights
to P4 housing
SMBA CM*
Column -mount bracket
with locking pivot
SMBP4ASM
For mounting one area light
to the P4 housing
SMBV LA 62X62S
Surf ace-mount br acke t for
mounting light from front
Tubular Fluorescent Lights
SMBWFTLS
In-line bra cket
SMBP42A SM
For mounting two area lights
to P4 housing
SMBV LA 62X62RA
For mounting an area light
at a right angle
SMBWFTLR
Right-angle bracket
Spot Light On-Axis Lights
SMBP4ASM
For mounting one spot light
light to the P4 housing
* Shown with optional SMBPPK6 mounting kit (see page 42). ** Requires one SMBACM bracket with each light.
More information online at bannerengineering.com
SMBP42A SM
For mounting two spot lights
to P4 housing
SMBPPLK
2" pivoting knuckle
assembly for spot light
SMBP4OAL
For mounting on-axis
light to P4 housing
41
PresencePLUS
®
Mounting Systems & Enclosures
Heavy-duty enclosure kits for protection of sensors and lights
Adjustable mounting systems for flexible positioning of sensors and lights
Adjustable Mounting Systems
Enclosure Kits
Model P4RE67-G Model PPE-G Model PPE4-G
Model Description Used With
SMBPPK3
SMBPPK6
SMBPPK
SMBPPKE3
SMBPPKE6
SMBPPKB
SMBPPLK
SMBPPF1
SMBPPFB
Model Description Data Sheet
P4RE67-G
P4RE67-P
PPE-G
PPE-P
PPE-RG
PPE-RP
PPE4-G
PPE4-P
SMBPPES
Heavy-duty stainless-steel enclosure kit for PresencePLUS P4 right-angle sensor and ring light - glass viewport; NEMA 6 rated
Heavy-duty stainless-steel enclosure kit for PresencePLUS P4 right-angle sensor and ring light - polycarbonate viewport; NEMA 6 rated
Heavy-duty cold-rolled steel industrial protection kit for PresencePLUS Pro camera and lens - glass viewport; NEMA 1 rated
Heavy-duty cold-rolled steel industrial protection kit for PresencePLUS Pro camera and lens - polycarbonate viewport; NEMA 1 rated
PresencePLUS Pro camera enclosure and industrial protection kit replacement glass viewport
PresencePLUS Pro camera enclosure and industrial protection kit replacement polycarbonate plastic viewport
Heavy-duty stainless-steel enclosure kit for PresencePLUS Pro camera and ring light - glass viewport; NEMA 4 rated
Heavy-duty stainless-steel enclosure kit for PresencePLUS Pro camera and ring light - polycarbonate viewport; NEMA 4 rated
Mounting bracket, enclosure straight (PPE-P, PPE-G)
3" Column, Base, and Knuckle Kit
6" Column, Base, and Knuckle Kit
Mounting Bracket Knuckle
3" Column
6" Column
Mounting Bracket Base
2" Mounting Knuckle Assembly
Bogen Arm with Single Knob
Bogen Arm Clamp
Pro, P4,
Lights
121996
115342
None
111362
42
42
SMBPPEA
SMBPPEF
More information online at bannerengineering.com
Mounting bracket, enclosure right angle (PPE-P, PPE-G)
Mounting bracket, enclosure front (PPE-P, PPE-G)
None
Monitors & Indicator Lights
Other Colors Available
Video monitors for easy viewing of inspections in real-time
EZ-LIGHT™ indicators for clear visual indication of part status
Monitors
Sensor Models: Pro, P4
Model Description Data Sheet
PPM9
*Monitors require a BNC cable for connection to a PresencePLUS Sensor (see page 44).
9" Black and White NTSC Video Monitor None
EZ-LIGHT™ Indicators, Multi-Color, 7-Function
Model Construction Connection* LED Function Input s Data Sheet
M18GRY2PQ
M18GRY2NQ
18 mm mount Nickel-plated brass
PPM9
Flat Panel Monitor
M18
PNP
NPN
T30GRY2PQ
T30GRY2NQ
K50LGRY2PQ
K50LGRY2NQ
K80LGRY2PQ
K80LGRY2NQ
*K80 L Models : QD models are listed. For terminal wiring option, omit Q from model number ( example, K80LGRY2P). A model with
Other Models : QD models are liste d. For 2 m cable, omit suffix Q from model number (example, M18GRY 2P). A model with a Q D
30 mm mount Thermoplastic polyester
30 mm mount Thermoplastic polyester
a QD requires a mating cable (see page 45).
requires a mating cable (see page 4 5).
More information online at bannerengineering.com
Flat or DIN mount
Thermoplastic polyester
4-pin
Euro QD
Choose Red, Yellow
or Green ON, flashing
or alternating
PNP
NPN
PNP
NPN
PNP
NPN
121902
T30
K50L
K80L
43
43
PresencePLUS
ø 8 mm
ø 13 mm
48.8 mm
ø 9.5 mm
ø 14.7 mm
55 mm
37.5 mm
ø 9.5 mm
ø 14.7 mm
47.6 mm
32.3 mm
18 mm
50.6 mm
32.3 mm
18 mm
50.6 mm
ø 9.5 mm
ø 14.7 mm
55 mm
ø 9.5 mm
ø 14.7 mm
55 mm
39.4 mm
26 mm
52 mm
16 mm
ø13.6 mm
ø14.5 mm
2
11
3
6
7
12
8
9
10
4
5
1
Cables for sensors, cameras, video, serial and Ethernet connections
Sealed cables for powering sealed lights and cameras
High-flex cables for applications requiring articulated or reciprocated motion
Splitter cable for powering two lights from one P4 sensor
Pro Camera-to-Controller Cordsets
®
Cables & Cordsets
12-Pin QD to DB15
End View Model Description Length Dimensions
Sensor Models: Pro
Male Q D
Male D B15
12-Pin QD to DB15
Femal e QD
Sensor Models: Sealed Pro
Male D B15
P4 Cables & Cordsets
12-Pin QD
Sensor Models: P4, PPSIM with terminal strip to P4
1 = Yellow Female QD 2 = Gray 3 = Orange 4 = Pink 5 = Black* 6 = Red* 7 = White* 8 = Light Blue* 9 = Purple 10 = Green 11 = Blue 12 = Brown Shield = Bare Metal
PPC06
PPC23
PPC32
PPC06HF
PPC23HF
PPC32HF
PPC06R A
PPC10RA
PPC23RA
PPC32RA
PPC06R AHF
PPC23RAHF
PPC32RAHF
PPC13S
PPC23S
PPC32S
Male Straight/
Male DB15
Male Straight
(High-Flex)/
Male DB15
Male
Right-Angle/
Male DB15
Male Right-Angle
(High-Flex)/ Male DB15
Female Straight/
Male DB15
2 m Straight
7 m
10 m
2 m
7 m
10 m
2 m
3 m
7 m
10 m
Right-Angle
2 m
7 m
10 m
4 m
Straight DB15
7 m
10 m
End View Model Description Length Dimensions
P4C0 6
2 m
Straight
P4C23
P4C32
P4C50
P4C75
Female Straight
7 m
10 m
16 m
23 m
DB15
12-Pin QD to DB15
Sensor Models: P4 to PPSIM with DB15 connector
End View
Femal e QD
Male D B15
Model Description Length
P4C0 6SIM
P4C23SIM
Female Straight/
Male DB15
P4C32SIM
2 m
7 m
10 m
Dimensions
Straight DB15
Video Cordsets
BNC Coaxial Cordsets
Sensor Models: Pro, P4
44
44
More information online at bannerengineering.com
End View Model Description Length Dimensions
Male
BNC0 6
BNC15
BNC30
Video Coaxial
with BNC
2 m
5 m
9 m
BNC
Communications Cordsets
4
1
3
2
3
4
1
2
3
4
1
48.5 mm
M12 x 1
ø 15 mm
18 mm
18 mm
(Trunk)
(Branches)
25 mm
42 mm
M12 x 1
ø 15 mm
ø 9.6 mm
M8 x 1
41.2 mm
ø 9 mm
M8 x 1
34.7 mm
16.8 mm
22.8 mm
25 mm
(Trunk)
(Branches)
40.5 mm
11.6 mm
14.3 mm
31 mm
18 mm
47.5 mm
31 mm
16.4 mm
47.5 mm
34.7 mm
ø 9.6 mm
M8 x 1
M12 x 1
ø 15 mm
44 mm
max.
4
3
1
2
3
4
1
RJ45 Ethernet
Sensor Models: Pro, P4
DB9 Serial
Sensor Models: Pro
Light Cables & Cordsets
3-Pin Pico QD
Light Models: Sealed Ring Lights
4-Pin Euro QD
Light Models: Sealed Linear
Array Lights, EZ-LIGHT
End View Model Description Length Dimensions
Male
Male D B9
STP07
STPX07
STP25
STPX25
STPX75
DB9P 06
Cat5e Shielded
Cat5e Crossover
2.1 m
Shielded
Cat5e Shielded
Cat5e Crossover
7.3 m
Shielded
Cat5e Shielded 23 m
DB9 Male
2 m
RJ45
DB9 Female
Femal e DB9
DB9P 15
DB9P 30
Male DB9/
Female DB9
5 m
9 m
End View Model Description Length Dimensions
Female
1 = Brown 3 = Blue 4 = Black
Female
1 = Brown 2 = White 3 = Blue 4 = Black
PKG3M-4
PKG3M-7
PKG3M-10
MQDC-406
MQDC-415
MQDC-430
Female Straight
Female Straight
4 m
7 m
10 m
2 m
5 m
9 m
Straight
Straight
Splitter Cables
3-Pin Pico Splitters
Light Models: Ring Lights, Area Lights,
Spot Lights and Backlights
4-Pin Euro Splitters
Light Models: Sealed Linear Array
Lights, EZ-LIGHT
More information online at bannerengineering.com
Fem ale Male
F emale Male
End View Model Branches Trunks
3-Pin Pico QD
2 x 0.2 m Female
4-Pin Euro QD
2 x 0.3 m Female
0.2 m Male
0.3 m Male
8 m unterminated
1 = Brown
3 = Blue
4 = Black
1 = Brown
2 = White
3 = Blue
4 = Black
CSB-M831M831
Dimen sions
CSB-M1241M1241
CSB-UNT425M1241
Dimen sions
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PresencePLUS
®

Interface Modules

Sensor interface modules provide a dc powered interface for PresencePLUS P4 vision sensors
Lighting interface modules allows strobe operation of Banner’s lighting with any vision sensor or vision system
Strobe control module provides control of specialty strobed LED lights
Power supplies provide power to continuous LED lights or PresencePLUS vision sensors
Presence
PLUS
®
Sensor Interface Modules
Sensor Models: P4
Light Interface Modules
Used with Banner Vision Lights
Strobe Control Module
Used with specialty lights ending in N or N-S
Model Outputs Connections Data Sheet
PPSIM-NT
2 A max.
Current Sinking (NPN)
Current Sourcing (PNP)
24V dc 5V @ 10 mA max. 128190
5V @ 10 mA max.
2-channels 24V dc ±5%
9A nominal per channel @ 60 Hz
PPSIM-NC
PPSIM-PT
PPSIM-PC
Model Supply Voltage Strobe Output Data Sheet
PPLIM
Model Input Trigger Input Output Output Pulse Range Data Sheet
24V dc ±5%
SCM*
Two 13-pin Terminals
One 13-pin Terminals
One DB-15 Connector
Two 13-pin Terminals
One 13-pin Terminals
One DB-15 Connector
5 to 1,300 microseconds 67448
126330
126330
PSA.. & PSC..
PSDINA-24
Continuous Power Supplies
Model Input Input Cor d Outputs Output Cable Used With Data Sheet
PSA-12
PSA-12E
PSA-24
PSA-24E
PSC-24*
PSC-24E*
PSDINA-24
(DIN-rail mountable)
* These products are not stocked and are non-returnable.
100-250V ac
50/60 Hz
100-250V ac
50/60 Hz
115-250V ac
50/60 Hz
(Auto Select)
115-230V ac (Auto Select)
North America
(NEMA 5-15)
Cont. Europe
(Schuko CEE 7)
North America
(NEMA 5-15)
Cont. Europe
(Schuko CEE 7)
North America
(NEMA 5-15)
Cont. Europe
(Schuko CEE 7)
24V dc @ 2.5 A max. P4, Pro & Lights
12V dc ±5% with
voltage regulation of ±1%
3.5 A max.
24V dc ±5% with
voltage regulation of ±1%
2.2 A max.
24V dc ±5% with
voltage regulation of ±1%
2.2 A max.
1.8 m Terminated with 9-pin
D-sub connector
(female pins)
1.8 m Terminated with 9-pin
D-sub connector
(female pins)
1.8 m 2-wire
Unterminated
Continuous
LED Lights
Continuous
LED Lights
SCM Strobe
Control Module
67445
67447
67446
46
46
More information online at bannerengineering.com
Test Power Supply
Sensor Models: P4
Model Input Input Trigger Option Data Sheet
P4D1
Note: 1 amp power supply used to power P4 sensor and lighting for proving an application without integation into a control panel.
100-240V ac North America (AC plug)
• 24V dc NPN Sensor
• Continuous pulse
• Single pulse
Lighting Variable Power Supplies*
Lighting Power Supply Extension Cables*
Model Input Input Cor d Outputs Output Cable Used With Data Sheet
PS2V-12
PS2V-12E
Model Length Input Cord Used With
DB906
DB910
DB9Y
DB906S
DB910S
DB9YS
* These products are not stocked and are non-returnable.
100-140V ac
60 Hz
200-250V ac
50 Hz
1.8 m
3.0 m
1.8 m
1.8 m
3.0 m
1.8 m
North America
(NEMA 5-15)
Cont. Europe
(Schuko CEE 7)
Cable powers one continuous light (one end male pins and one end female; both ends terminated with 9-pin D-sub connector)
Cable powers two continuous lights with one supply (9 m trunk with male connector and 9 m branches with female connector; ends terminated with 9-pin D-sub connector)
Cable powers one strobed light (one end male pins and one end female; both ends terminated with 9-pin D-sub connector)
Cable powers one strobed light (9 m trunk with male connector and 9 m branches with female connector; ends terminated with 9-pin D-sub connector)
2-channels
6-12V dc
2 A max.
per channel
1.8 m Terminated with
9-pin D-sub connector
(female pins)
Continuous
LED Lights
Continuous
LED Lights
Continuous
LED Lights
Strobed
LED Lights
Strobed
LED Lights
67449
Additional Literature
PresencePLUS Software on CD-ROM—Available for Download Online Pro, P4 72806
Pro COLOR Sensors Manual* Pro COLOR 77574
Pro & Pro COLOR Quick Start Guide Pro 68369
P4 OMNI & OMNI 1.3 Sensors Manual P4 OMNI, P4 OMNI 1.3 125808
P4 GEO and GEO 1.3 Sensors Manual P4 GEO, P4 GEO 1.3 121555
P4 AREA & AREA 1.3 Sensors Manual P4 AREA, P4 AREA 1.3 125439
P4 EDGE and EDGE 1.3 Sensors Manual P4 EDGE, P4 EDGE 1.3 120413
* Available Q2 2007
More information online at bannerengineering.com
Description Used With Data Sheet
Pro Sensors Manual Pro 68367
P4 COLOR Sensor Manual* P4 COLOR 77575
P4 BCR & BCR 1.3 P4 BCR, P4 BCR 1.3 122800
P4 Quickstart Guide P4 118000
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1.888.3.SENSOR (1.888.373.6767)
Banner Engineering Corp., 9714 Tenth Avenue North, Minneapolis, MN 55441 U.S.A.
Phone 763.544.3164 Fax 763.544.3213 bannerengineering.com email: sensors@bannerengineering.com
PRINTED IN U.S.A. Copyright, 2007 Banner Engineering Corp.
P/N 72970 rev C
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