Banner DX70 Instruction Manual

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Sure Cross® DX70 Wireless Point-

133214

to-Point Kits

Instruction Manual

Original Instructions 133214 Rev. L 2 March 2016

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Sure Cross

DX70 Wireless Point-to-Point Kits

Contents

1 DX70 Point-to-Point Radios ........................................................................................... 3

1.1 Device Components ...................................................................................................................4

2 Setting Up and Installing a DX70 Point-to-Point Network ..............................................5

2.1 Configure the DIP Switches ........................................................................................................ 5

2.1.1 Accessing the Internal DIP Switches ...................................................................................5

2.1.2 DIP Switch Settings for the DX70 Devices ...........................................................................5

2.2 Wiring Your Sure Cross® Device .................................................................................................6

2.2.1 I/O Mapping ................................................................................................................... 6

2.2.2 Sensor Connections ......................................................................................................... 8

2.2.3 Apply Power to the DX70 Devices ...................................................................................... 8

2.3 Verify Communication Between Radios .........................................................................................8

2.3.1 Signal Strength Indicator ..................................................................................................9

2.4 Installing Your SureCross® Radios ..............................................................................................9

2.4.1 Mounting SureCross Devices Outdoors ...............................................................................9

2.4.2 Other Installation Requirements ..................................................................................... 10

2.4.3 Installation Quick Tips ...................................................................................................10

2.4.4 Basic Remote Antenna Installation ................................................................................... 12

3 Maintenance ................................................................................................................. 17

3.1 Replacing the Main Body Gasket ................................................................................................17

3.2 Replacing the Rotary Dial Access Cover ......................................................................................17

4 Troubleshooting Problems on Your DX70 Network ....................................................... 18

4.1 Radio Link Timeout and Recovery ..............................................................................................18

4.2 Collocated Networks ................................................................................................................ 18

4.2.1 Setting the Network ID on the DX70s ...............................................................................19

5 Advanced Setup Instructions and Additional Information .............................................20

5.1 Binding the DX70 Gateway and Node .........................................................................................20

5.2 Specifications .........................................................................................................................21

5.2.1 DX70 Dimensions .......................................................................................................... 22

5.3 Accessories ............................................................................................................................ 22

5.3.1 Antennas ......................................................................................................................22

5.3.2 DC Power Supplies .........................................................................................................24

5.3.3 Surge Suppressors .........................................................................................................24

5.3.4 Antenna Cables ............................................................................................................. 24

5.3.5 Euro-Style Cordsets - Single Ended ..................................................................................25

5.3.6 Other Cables .................................................................................................................26

5.3.7 Enclosures ....................................................................................................................26

5.3.8 Replacement Parts for DX70 Models ................................................................................. 28

6 Radio Certifications ...................................................................................................... 29

6.1 FCC Certification, 900MHz ........................................................................................................ 29

6.2 FCC Certification, 2.4GHz ......................................................................................................... 30

6.3 Certified For Use in the Following Countries ................................................................................ 30

7 Warnings ..................................................................................................................... 33

7.1 Installing Remote Antennas ......................................................................................................33

7.2 Exporting Sure Cross® Radios ...................................................................................................33

7.3 Copyright Notice .................................................................................................................... 33

7.4 Banner Engineering Corp. Limited Warranty ...............................................................................33

7.5 Contact Us ............................................................................................................................ 33

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Sure Cross® DX70 Wireless Point-to-Point Kits

1 DX70 Point-to-Point Radios

The Sure Cross® DX70 wireless series consists of a radio frequency network built around two devices and configured I/O that operates in most environments and eliminates the need for wiring runs..

• Wireless industrial I/O system with discrete (sourcing or sinking) inputs and outputs, analog inputs and outputs, and a link loss output that may be selected or deselected to be one of the four outputs

• DIP switches for user configuration

• 10 to 30 V dc power input

• Site Survey analyzes the network’s signal strength and reliability and displays the results on the Gateway's LCD

• Frequency Hopping Spread Spectrum (FHSS) technology and Time Division Multiple Access (TDMA) control architecture ensure reliable data delivery within the unlicensed Industrial, Scientific, and Medical (ISM) band

• Transceivers provide bidirectional communication between the Gateway and Node, including fully acknowledged data transmission

• Lost RF links are detected and relevant outputs set to user-defined conditions

For additional information, updated documentation, and accessories, refer to Banner Engineering's website, www.bannerengineering.com/surecross.

When ordering the SureCross DX70 device, order the kits listed below. The kits include the Gateway, Node, mounting hardware, access hardware, antennas, and cables. Each kit's devices ship from the factory bound and with the inputs and outputs mapped as shown in the I/O mapping tables.

Kit Models

Frequency Inputs and Outputs

DX70K9M6EM1 900 MHz Inputs: Four selectable discrete, two 0-20 mA analog DX70K2M6EM1 2.4 GHz

Outputs: Four sourcing discrete, two 0-20 mA analog

DX70K9M6ED1 900 MHz Inputs: Eight selectable discrete on the Node, four selectable discrete on

the Gateway

DX70K2M6ED1 2.4 GHz

Outputs: Four sourcing discrete on the Node, eight sourcing discrete on the Gateway

Internal antenna models are also available, but are not UL Listed. For more information, contact your local Banner Engineering Corp. representative.

WARNING: Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection. Doing so could lead to

serious injury or death. This device does not include the self-checking redundant circuitry necessary

to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition.

Replacement DX70 Models

Kit Models Device Frequency Replacement DX70 Model

DX70K9M6EM1

DX70K2M6EM1

DX70K9M6ED1

DX70K2M6ED1

Node Gateway DX70G9X6S4P4M2M2 Node Gateway DX70G2X6S4P4M2M2 Node Gateway DX70G9X6S4P8 Node

900 MHz ISM Band

2.4 GHz ISM Band

900 MHz ISM Band

2.4 GHz ISM Band

DX70N9X6S4P4M2M2

DX70N2X6S4P4M2M2

DX70N9X6S8P4

DX70N2X6S8P4

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Sure Cross® DX70 Wireless Point-to-Point Kits

Replacement DX70 Models

Kit Models Device Frequency Replacement DX70 Model

Gateway DX70G2X6S4P8

1.1 Device Components

1. Rotary Dials. After the DX70 devices are bound, use the rotary dials on the Gateway to set the Network ID (NID) to a decimal value from 1 to 32.

2. LEDs. Power LED - Power indicator. A green LED indicates the power is on. Signal LED - Provides real-time feedback regarding RF link status and communications activity.

3. Port, NPT Gland, or Plug. If unused, install the provided plug into the 1/2 NPT threaded port. Use PTFE tape if an IP67 seal is required.

4. Housing. The rugged, industrial DX70 housing meets IEC IP67 standards.

5. Mounting Hole, #10/M5 Clearance. Mounting holes accept metric M5 or UNC/UNF #10 hardware — DIN rail mount adapter bracket available

6. Wiring Terminal Strip. The 16 wiring terminals accept wire sizes: AWG 12-28 or 2.5 mm²

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Sure Cross® DX70 Wireless Point-to-Point Kits

2 Setting Up and Installing a DX70 Point-to-Point Network

To set up and install DX70 kits, follow these steps. These kits ship from the factory bound together and with their inputs and outputs mapped as shown in the I/O mapping tables.

1. Configure the Gateway and Node's DIP switches (if necessary).

2. Connect the sensors.

3. Apply power to the DX70 Gateway and Node.

4. Observe the LED behavior to verify the devices are communicating with each other.

5. Install your DX70 Gateway and Node into their final location.

2.1 Configure the DIP Switches

Before making any changes to the DIP switch positions, disconnect the power. DIP switch changes will not be recognized if power isn't cycled to the device.

2.1.1 Accessing the Internal DIP Switches

To access the internal DIP switches, follow these steps:

1. Unscrew the four screws that mount the cover to the bottom housing.

2. Remove the cover from the housing without damaging the ribbon cable or the pins the cable plugs into.

3. Gently unplug the ribbon cable from the board mounted into the bottom housing.

4. Remove the black cover plate from the bottom of the device's cover. The DIP switches are located behind the rotary dials.

After making the necessary changes to the DIP switches, place the black cover plate back into position and gently push into place. Plug the ribbon cable in after verifying that the blocked hole lines up with the missing pin. Mount the cover back onto the housing.

2.1.2 DIP Switch Settings for the DX70 Devices

Use the DIP switches on the circuit board to set the following parameters. Changes made to the DIP switches affect all I/O for this device.

* Default positions.

2.1.2 Link Loss Output State

Use DIP switches 1 and 2 to select the state the outputs are changed to during a link loss.

DIP Switches

1 2 Link Loss Output State

OFF * OFF * Off (discrete) or 0 mA (analog)

ON OFF On (discrete) or 20 mA (analog)

OFF ON Hold last stable state

ON ON Reserved

2.1.2 Discrete Input Type Selection

Select the type of discrete input sensors to use with this device: sourcing (PNP) sensors or sinking (NPN) sensors.

DIP Switch

3 Discrete Input Type

OFF * PNP

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PWR

GND AO2 AO1 DO4

DO3 DO2

DO1

PWR

GND AI2 AI1 DI4 DI3 DI2 DI1

−

− +

Load

PWR

GND AO2 AO1 DO4

DO3 DO2

DO1

PWR

GND AI2 AI1 DI4 DI3 DI2 DI1

−

− +

Load

Sure Cross® DX70 Wireless Point-to-Point Kits

DIP Switch

3 Discrete Input Type

ON NPN

2.1.2 Use Input/Output 1 or Use Link Loss Indicator (EM1 Kit Only)

The lost link indicator option is only available with the EM1 kit. When DIP switch 4 is OFF (default position), the link loss error indicator uses output 1 and input 1 is not available. When DIP switch 4 is ON, input 1 is mapped to output 1. For the ED1 kit, this DIP switch is ignored.

DIP Switch

4 Use Input/Output 1 or Use Link Loss Indicator

OFF * Link Loss Error Indicator in Output 1 (Input 1 is unavailable)

ON Input 1 mapped to Output 1

2.1.2 Link Loss Timeout

The link loss timeout is the length of elapsed time during which there has been no communication between the Gateway and Node. By default, if there has been no communication between the Gateway and Node for four seconds, the radio link has failed.

DIP Switch

5 Link Loss Timeout

OFF * 4 seconds

ON 1 second

2.2 Wiring Your Sure Cross® Device

Use the following wiring diagrams to first wire the sensors and then apply power to the Sure Cross devices.

2.2.1 I/O Mapping

All DX70 pairs ship from Banner Engineering with the I/O mapped.

2.2.1 DX70...EM1 Kits

Using PNP Inputs

Using NPN Inputs

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DO8 DO7 DO6 DO5

DO4 DO3

DO2 DO1

PWR GND PWR GND

DI4 DI3 DI2 DI1

PWR GND PWR GND

DO4 DO3

DO2 DO1

DI8 DI7 DI6 DI5

DI4 DI3 DI2 DI1

Sure Cross® DX70 Wireless Point-to-Point Kits

Terminal

Label

DX70 Gateway DX70 Node Terminal

Label

DI1 Discrete IN 1* ---> Discrete OUT 1 or Lost Link Indicator* DO1 DI2 Discrete IN 2 ---> Discrete OUT 2 DO2 DI3 Discrete IN 3 ---> Discrete OUT 3 DO3 DI4 Discrete IN 4 ---> Discrete OUT 4 DO4 AI1 Analog IN 1 ---> Analog OUT 1 AO1 AI2 Analog IN 2 ---> Analog OUT 2 AO2

DO1 Discrete OUT 1 or Lost Link

<--- Discrete IN 1* DI1

Indicator* DO2 Discrete OUT 2 <--- Discrete IN 2 DI2 DO3 Discrete OUT 3 <--- Discrete IN 3 DI3 DO4 Discrete OUT 4 <--- Discrete IN 4 DI4

AO1 Analog OUT 1 <--- Analog IN 1 AI1 AO2 Analog OUT 2 <--- Analog IN 2 AI2

* If discrete OUT 1 is used as a lost link indicator (default) then discrete IN 1 is non-functional. A one (1) in DO1's Modbus register indicates a lost radio link. A zero (0) indicates the radio network is operating normally. Please refer to the Configuration section to change this setting.

2.2.1 DX70...ED1 Kits

The lost link indicator is not available on this model.

4P8 Model (Gateway)

Terminal Label DX70 Gateway DX70 Node Terminal Label

DI1 Discrete IN 1 ---> Discrete OUT 1 DO1 DI2 Discrete IN 2 ---> Discrete OUT 2 DO2 DI3 Discrete IN 3 ---> Discrete OUT 3 DO3

DI4 Discrete IN 4 ---> Discrete OUT 4 DO4 DO1 Discrete OUT 1 <--- Discrete IN 1 DI1 DO2 Discrete OUT 2 <--- Discrete IN 2 DI2 DO3 Discrete OUT 3 <--- Discrete IN 3 DI3 DO4 Discrete OUT 4 <--- Discrete IN 4 DI4

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8P4 Model (Node)

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Discrete IN

PWR

10-30V dc

Discrete IN

GND

dc common

Discrete OUT

GND

PWR

10-30V dc

Load

dc common

Analog IN

PWR

10-30V dc

GND

− +

sensor

dc common

Analog IN

PWR

10-30V dc

GND

− +

sensor

dc common

AOx

GND

dc common

PWR

10-30V dc

sensor

Sure Cross® DX70 Wireless Point-to-Point Kits

Terminal Label DX70 Gateway DX70 Node Terminal Label

DO5 Discrete OUT 5 <--- Discrete IN 5 DI5 DO6 Discrete OUT 6 <--- Discrete IN 6 DI6 DO7 Discrete OUT 7 <--- Discrete IN 7 DI7 DO8 Discrete OUT 8 <--- Discrete IN 8 DI8

2.2.2 Sensor Connections

Refer to the sensor device data sheet for a device specific wiring diagram.

Discrete Input Wiring for PNP Sensors

Analog Input Wiring (10–30 V dc Power) for 2-Wire Sensors

Discrete Input Wiring for NPN Sensors

Analog Input Wiring (10-30V dc Power) for 3-Wire Sensors

Discrete Output Wiring (PNP)

Analog Output Wiring

2.2.3 Apply Power to the DX70 Devices

Connect power to the DX70 Gateway and Node by connecting your 10 to 30V dc power directly to the terminal block PWR. Connect your ground to the GND terminal block.

2.3 Verify Communication Between Radios

Until communication is established, the Signal LEDs are solid red. When communication is established, the Signal LED flashes amber; the frequency of the flash indicates the communication signal strength.

Status

Power Applied Green solid -

RF Link Error Green solid Red solid

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Power (PWR)

2 Ground (GND)

Power LED Signal LED

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Sure Cross® DX70 Wireless Point-to-Point Kits

Status Power LED Signal LED

RF Link Good Green solid Amber flash

Binding Mode Red flash Red flash

Successful binding Red solid (for 3 seconds) Red solid (for 3 seconds)

If you are testing the devices before installing them, verify the devices are at least two meters apart to avoid over-driving the link.

2.3.1 Signal Strength Indicator

The rate at which the Signal LED blinks amber indicates the signal strength between the Gateway and Node.

Blinking every 1/8 second = fewer than 3% missed packets Blinking every 1/4 second = 3–25% missed packets Blinking every 1/2 second = 26–50% missed packets Blinking every 1 second = more than 50% missed packets

2.4 Installing Your SureCross® Radios

The following are some recommendations for installing your wireless network components.

2.4.1 Mounting SureCross Devices Outdoors

Use a Secondary Enclosure. For most outdoor applications, we recommend installing your SureCross devices inside a

secondary enclosure. For a list of available enclosures, refer to the Accessories list.

Point Away From Direct Sunlight

enclosure, minimize the damaging effects of ultra-violet radiation by mounting the devices to avoid facing intense direct sunlight.

• Mount under an overhang or other source of shade,

• Install indoors, or

• Face the devices north when installing outside.

For harsh outdoor applications, consider installing your radio inside a secondary enclosure. For a list of available enclosures, refer to the Accessories list.

Mount Vertically to Avoid Collecting Rain. When possible, mount the devices where rain or snow will drain away from the device.

• Mount vertically so that precipitation, dust, and dirt do not accumulate on permeable surfaces.

• Avoid mounting the devices on flat or concave surfaces, especially if the display will be pointing up.

Remove Moisture and Condensation

device, add a small desiccant packet to the inside of the radio. To help vent the radios, Banner also sells a vented plug (model number BWA-HW-031) for the 1/2-inch NPT port of the SureCross radios.

. When you are not using a secondary

. If condensation is present in any

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Sure Cross® DX70 Wireless Point-to-Point Kits

Watertight Glands and NPT Ports

To make glands and plugs watertight, use PTFE tape and follow these steps.

1. Wrap four to eight passes of polytetrafluoroethylene (PTFE) tape around the threads as close as possible to the hexagonal body of the gland.

2. Manually thread the gland into the housing hole. Never apply more than 5 in-lbf of torque to the gland or its cable clamp nut.

Seal any unused PG-7 access holes with one of the supplied black plastic plugs. To install a watertight PG-7 plug:

1. Wrap four to eight passes of PTFE tape around the plug’s threads, as close as possible to the flanged surface.

2. Carefully thread the plastic plug into the vacant hole in the housing and tighten using a slotting screwdriver. Never apply more than 10 in-lbf torque to the plastic plug.

Seal the 1/2-inch or 3/4-inch NPT port(s) if it is not used. To install a watertight NPT plug:

1. Wrap 12 to 16 passes of PTFE tape evenly across the length of the threads.

2. Manually thread the plug into the housing port until reaching some resistance.

3. Using a crescent wrench, turn the plug until all the plug’s threads are engaged by the housing port or until the resistance doubles. Do not over-tighten as this will damage the Sure Cross unit. These threads are tapered and will create a waterproof seal without over-tightening.

2.4.2 Other Installation Requirements

2.4.2 Reduce Chemical Exposure

Before installing any devices in a chemically harsh environment, contact the manufacturer for more information regarding the life-expectancy. Solvents, oxidizing agents, and other chemicals will damage the devices.

2.4.2 Minimize Mechanical Stress

Although these radio devices are very durable, they are sophisticated electronic devices that are sensitive to shock and excessive loading.

• Avoid mounting the devices to an object that may be shifting or vibrating excessively. High levels of static force or acceleration may damage the housing or electronic components.

• Do not subject the devices to external loads. Do not step on them or use them as handgrips.

• Do not allow long lengths of cable to hang from the glands on the Gateway or Node. Cabling heavier than 100 grams should be supported instead of allowed to hang from the housing.

• Do not crack the housing by over-tightening the top screws. Do not exceed the maximum torque of 4 in-lbf.

It is the user’s responsibility to install these devices so they will not be subject to over-voltage transients. Always ground the devices in accordance with local, state, or national regulations.

2.4.2 When Installing Performance or MultiHop 1-Watt Radios

Notice: This equipment must be professionally installed. The output power must be limited, through the use of firmware or a hardware attenuator, when using high-gain antennas such that the +36 dBm EIRP limit is not exceeded.

2.4.3 Installation Quick Tips

The following are some quick tips for improving the installation of wireless network components.

Create a Clear Communication Path

Wireless communication is hindered by radio interference and obstructions in the path between the transmitter and receiver. To achieve the best radio performance, carefully consider the installation locations for the Gateways and Nodes and select locations without obstructions in the path.

For more information about antennas, please refer to the Antenna Basics reference guide, Banner document p/n 132113.

This is not a lot of torque and is equivalent to the torque generated without using tools. If a wrench is used, apply only very light pressure. Torquing these fittings excessively damages the device.

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No line of sight

Line of sight

Node

Gateway

Sure Cross® DX70 Wireless Point-to-Point Kits

Increase the Height of the Antennas

Position the external antenna vertically for optimal RF communication. If necessary, consider changing the height of the SureCross radio, or its antenna, to improve reception. For outdoor applications, mounting the antenna on top of a building or pole may help achieve a line-of-sight radio link with the other radios in the network.

Collocated Radios

When the radio network’s master device is located too close to another radio device, communications between all devices is interrupted. For this reason, always assign a unique Network ID to your wireless networks. The Network ID (NID) is a unique identifier you assign to each wireless network to minimizes the chances of two collocated networks interfering with each other. Assigning different NIDs to different networks improves collocation performance in dense installations.

Be Aware of Seasonal Changes

When conducting the initial Site Survey, the fewest possible missed packets for a given link is better. However, seasonal changes may affect the signal strength and the total signal quality. Radios installed outside with 50% missed packets in the winter months may have 80% or more missed packets in the summer when leaves and trees interfere with radio reception.

Figure 1. A good signal in winter doesn't always mean you will get the same signal strength the rest of the year.

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Sure Cross

DX70 Wireless Point-to-Point Kits

Figure 2. During spring and summer, leaves may block more of the radio signal.

2.4.4 Basic Remote Antenna Installation

A remote antenna system is any antenna system where the antenna is not connected directly to the radio; coaxial cable connects the antenna to the radio.

When installing a remote antenna system, always include a lightning arrestor or coaxial surge suppressor in the system. Remote antenna systems installed without surge protection invalidate the warranty of the radio devices.

Surge suppressors should be properly grounded and mounted at ground level near where the cabling enters a building. Install the surge suppressor indoors or inside a weatherproof enclosure to minimize corrosion or component deterioration. For best results, mount the surge suppressor as close to the ground as possible to minimize the length of the ground connection and use a single-point ground system to avoid creating ground loops.

For more detailed information about how antennas work and how to install them, refer to Antenna Basics (p/n 132113) (also included as a chapter within the product manual).

1. Antenna mounted remotely from the radio device.

2. Coaxial cable

3. Surge suppressor

4. Ground wire to a single-point ground system

I/O Isolation. When connecting analog and discrete I/O to external equipment such as VFDs (Variable Frequency Drives), it may be appropriate to install interposing relays and/or loop isolation devices to protect the DX80 unit from transients, noise, and ground plane interference originating from devices or the environment. Contact Banner Engineering Corp. for more information.

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Sure Cross® DX70 Wireless Point-to-Point Kits

Weatherproof Remote Antenna Installations

Seal the connections with rubber splicing tape and electrical tape to prevent water damage to the cable and connections.

Step 1: Verify both connections are clean and dry before connecting the antenna cable to the antenna or other cable. Hand-tighten the cable connections.

Step 2: Tightly wrap the entire connection with rubber splicing tape. Begin wrapping the rubber splicing tape one inch away from the connection and continue wrapping until you are one inch past the other end of the connection. Each new round of tape should overlap about half the previous round.

Step 3: Protect the rubber splicing tape from UV damage by tightly wrapping electrical tape on top of the rubber splicing tape. The electrical tape should completely cover the rubber splicing tape and overlap the rubber tape by one inch on each side of the connection.

Installing Remote Antennas

Install and properly ground a qualified surge suppressor when installing a remote antenna system. Remote antenna configurations installed without surge

suppressors invalidate the manufacturer's warranty. Keep the ground wire as short as possible and make all ground connections to a single-point ground system to ensure no ground loops are created. No surge suppressor can absorb all lightning strikes; do not touch the Sure Cross® device or any equipment connected to the Sure Cross device during a thunderstorm.

Mount a Dome Antenna to the Enclosure

Use a -D dome antenna when mounting an antenna directly to the outside of the enclosure.

1. Dome antenna

2. DIN rail and DIN rail bracket

3. Enclosure

The -D dome antennas come with an 18-inch RP-SMA extension cable connected to the antenna. Use this extension cable to connect the antenna directly to the radio.

To mount, drill a hole in the enclosure and insert the antenna.

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Sure Cross® DX70 Wireless Point-to-Point Kits

Models Description List Price

BWA-9O2-D

BWA-2O2-D

Antenna, Omni, 900 MHz, 2 dBd, Dome, RP-SMA MALE Box mount, 18-inch antenna cable

Antenna, Omni, 2.4 GHz, 2 dBd, Dome, RP-SMA MALE Box mount, 18-inch antenna cable

$95

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5, 6

8, 9

Sure Cross® DX70 Wireless Point-to-Point Kits

Use an N-Type, Pole-Mounted Antenna

This antenna mounts remotely from the box, with the SureCross device mounted inside the box. Ground the surge suppressor and antenna. Keep the ground wire as short as possible and make all ground connections to

a single-point ground system to ensure no ground loops are created.

1. N-type Yagi antenna

2. N-Type to N-Type antenna cable

3. Surge suppressor

4. RP-SMA to N-Type male antenna cable 5 and 6. DIN rail and DIN rail bracket

7. Power supply 8 and 9. Enclosure and enclosure cover/plate, etc

Models Frequency Description List Price

BWA-9Y6-A BWA-9Y10-A 10 dBd, 6.8 × 24 inches Outdoor $150

Models Frequency Description List Price

BWA-9O6-A 900 MHz 6 dBd, Fiberglass, Full wave, 71.5 inches $355 BWA-2O8-A BWA-2O6-A 6 dBi, Fiberglass, 16 inches (shown) $125 BWA-9O6-AS BWA-9O8-AS 8 dBi, Fiberglass, 3/4 Wave, 63 inches (1.5 inch dia.) $215

900 MHz

2.4 GHz

900 MHz

6.5 dBd, 6.8 × 13 inches Outdoor $135

8.5 dBi, Fiberglass, 24 inches $200

6 dBi, Fiberglass, 1/4 Wave, 23.6 inches (1.3 inch dia.) $120

Use the LMR400 cables to connect the surge suppressor to the antenna.

Models

BWC-4MNFN3 LMR400 N-Type Male to N-Type Female, 3 m $77 BWC-4MNFN6 LMR400 N-Type Male to N-Type Female, 6 m $92

Description List Price

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Sure Cross® DX70 Wireless Point-to-Point Kits

Models Description List Price

BWC-4MNFN15 LMR400 N-Type Male to N-Type Female, 15 m $156 BWC-4MNFN30 LMR400 N-Type Male to N-Type Female, 30 m $296

Model Description Connection List Price

BWC-LMRSFRPB

BWC-LFNBMN-DC

Surge Suppressor, Bulkhead, RP-SMA Type

Surge Suppressor, bulkhead, N-Type, dc Blocking

RP-SMA to RP-SMA $111

N-Type Female, N-Type

Male

$120

Use the RP-SMA to N-Type male cables to connect the radio to the surge suppressor.

Model Description List Price

BWC-1MRSMN05 LMR100 RP-SMA to N-Type Male, 0.5 m $40 BWC-1MRSMN2 LMR100 RP-SMA to N-Type Male, 2 m $50

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Sure Cross® DX70 Wireless Point-to-Point Kits

3 Maintenance

Follow these instructions to perform basic maintenance tasks.

3.1 Replacing the Main Body Gasket

Check the main body gasket every time a SureCross device is opened.

Replace the gasket when it is damaged, discolored, or showing signs of wear. The gasket must be:

• Fully seated within its channel along the full length of the perimeter, and

• Positioned straight within the channel with no twisting, stress, or stretching.

3.2 Replacing the Rotary Dial Access Cover

Check the rotary dial access cover o-ring every time the access cover is removed.

Replace the o-ring when it is damaged, discolored, or showing signs of wear. The o-ring should be:

• Seated firmly against the threads without stretching to fit or without bulging loosely, and

• Pushed against the flanged cover.

When removing or closing the rotary dial access cover, manually twist the cover into position. Do not allow cross-threading between the cover and the device's face. After the cover is in place and manually tightened, use a small screwdriver (no longer than five inches total length) as a lever to apply enough torque to bring the rotary dial access cover even with the cover surface.

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Link Loss = 1 OUT 2 = 0 . . OUT N = 0

Link Loss = 1

OUT 2 = 0

. .

OUT N = 0

Link Loss = 0 OUT 2 = Normal . . OUT N = Normal

Link Loss = 0

OUT 2 = Normal

. .

OUT N = Normal

Sure Cross

DX70 Wireless Point-to-Point Kits

4 Troubleshooting Problems on Your DX70 Network

No LEDs. Recheck the power connections and power requirements. DX70 devices require 10 to 30V dc. Signal LED is solid red or flashing red for more than 30 seconds. If the devices are less than two meters apart, they

may not communicate properly (radios may saturate). The devices may be too far apart to achieve sync – consult factory for options.

Collocated Networks. To prevent interference between collocated networks, assign each wireless network a different Network ID.

4.1 Radio Link Timeout and Recovery

The DX70 wireless devices employ a deterministic link timeout method to address radio link interruption or failure. As soon as a specific RF link fails, all pertinent wired outputs are brought to a predefined state until the link is recovered (default DIP switch setting).

Through this process, users of Banner wireless networks can be assured that disruptions in the communications link result in predictable system behavior.

The link time-out feature uses a fully-acknowledged polling method to determine the RF link status of each device on the network. If after a specified number of sequential polling cycles a device does not acknowledge a message, the devices consider the link to be timed out. After a link has timed out, the units must send and receive a specified number of communications packets before the link is reinstated. Outputs are restored to current values when the link is recovered.

The lost link option is available only on the DX70K*M6EM1 kits.

The radio link between the devices has timed out. In this example, the lost link is energized and the outputs have been programmed by the DIP switches to go to their de-energized states (default DIP switch position).

The radio link between the devices has recovered and the outputs return to their current states. A wireless network can be hindered by radio interference and by obstructions in the path of the receiver and transmitter.

To achieve the best radio performance possible, carefully consider the installation locations for all devices. The need for a clear path increases as the transmission distance increases.

4.2 Collocated Networks

To prevent interference between collocated wireless networks, assign each wireless network a different Network ID. The Network ID is a unique identifier assigned to each wireless network using the rotary dials on the Gateway.

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Sure Cross® DX70 Wireless Point-to-Point Kits

4.2.1 Setting the Network ID on the DX70s

The Network ID is a unique identifier assigned to each wireless network that minimizes the chances of two collocated networks interfering with each other. Assigning different NIDs to different networks improves collocation performance in dense installations.

To assign the Network ID for the DX70 network, use the Gateway's rotary dials. Valid Network IDs are 01 through 32, in decimal, establish using both rotary dials on the Gateway.

1. Set the Gateway's left dial to either 0, 1, 2, or 3.

2. Set the Gateway's right dial to any number from 0 to 9 when the left dial is at 0, 1, or 2; or set to 0 through 2 when the left dial is at 3. (Positions A through F are invalid network ID numbers.)

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Sure Cross® DX70 Wireless Point-to-Point Kits

5 Advanced Setup Instructions and Additional Information

Refer to the following sections for advanced setup instructions or additional information on Banner's SureCross wireless technology and its uses.

5.1 Binding the DX70 Gateway and Node

DX70 Gateway and Node kits ship from the factory bound to each other. You should only need to bind devices if you are replacing one of the devices in your existing pair. If the power is applied

and the Power LED is solid green and the Signal LED is solid red for more than thirty seconds (indicating an RF link error), the devices need to be bound.

1. Install the supplied antennas to both the Gateway and Node.

2. Apply power to both devices and position the Gateway and Node at least two meters apart. The Power LED is solid green and the Signal LED is solid red, indicating an RF link error.

3. Remove the rotary dial access covers.

4. On the Gateway, set both the left and right rotary dials to 0, then set both the left and right rotary dials to F. Note that both rotary dials for each device must be changed to F after applying power, not before applying power. The Gateway enters binding mode. Both the POWER and SIGNAL LEDs flash red.

5. On the Node, set both the left and right rotary dials to 0, then set both rotary dials to F. Binding should take less than twenty seconds. The Node enters binding mode and waits for the Gateway to respond. Both the Gateway’s and Node’s LEDs alternately

flash red during pairing. After the devices are successfully bound, the Node’s LEDs are solid red for a few seconds and the Node automatically exits binding mode. The Node Power LED is solid green and Signal LED is solid red, indicating the Node is bound.

6. Change the Gateway’s rotary dials to a valid Network ID. Valid Network IDs are 01 through 32, in decimal, established using both rotary dials. The left dial may be set to 0, 1, 2, or 3. The right dial may be set from 0 to 9 when the left dial is at 0, 1, or 2; or set

to 0 through 2 when the left dial is at 3. (Positions A through F are invalid network ID numbers.)

7. The Node automatically synchronizes to the Gateway and establishes a radio link in less than a minute. When a radio link is established, the Power LED is green and the Signal LED flashes amber on both devices to indicate the signal strength.

8. On the Node, set both the left and right rotary dials back to 0, or any position other than F.

9. Replace both the rotary dial access covers.

Regardless of the position of the Node’s rotary dials, the DX70 devices within this bound pair maintain a radio link. For successful binding, the Gateway and Node should be at least two meters apart and have the antennas installed.

Unbound devices will have a solid green Power LED and solid red Signal LED thirty seconds after power up. Bound devices have a solid green Power LED and a flashing yellow Signal LED within thirty seconds of power up.

When multiple networks operate in the same area, assign a unique Network ID (NID) to the Gateway device within each bound pair. For more information about collocated networks and Network IDs, refer to Troubleshooting Problems on Your DX70 Network on page

18.

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Sure Cross® DX70 Wireless Point-to-Point Kits

5.2 Specifications

Radio Range

900 MHz, 150 mW: Up to 4.8 km (3 miles)

2.4 GHz, 65 mW: Up to 3.2 km (2 miles)

Radio Transmit Power

900 MHz, 150 mW: 21 dBm (150 mW) conducted

2.4 GHz, 65 mW: 18 dBm (65 mW) conducted, less than or equal to 20 dBm (100 mW) EIRP

900 MHz Compliance

FCC ID TGUDX80 - This device complies with FCC Part 15, Subpart C,

15.247 IC: 7044A-DX8009

2.4 GHz Compliance

FCC ID UE300DX80-2400 - This device complies with FCC Part 15, Subpart C, 15.247 ETSI EN 300 328 V1.8.1 (2012-06) IC: 7044A-DX8024

Spread Spectrum Technology

FHSS (Frequency Hopping Spread Spectrum)

Link Timeout

1 or 4 seconds

Discrete Inputs

Rating: 3 mA max current at 30 V dc Sample Rate: 62.5 milliseconds Report Rate: On change of state

Discrete Input ON Condition

PNP: Greater than 8 V NPN: Less than 0.7 V

Discrete Input OFF Condition

PNP: Less than 5 V NPN: Greater than 2 V or open

Analog Inputs

Rating: 24 mA Impedance: Approx. 100 Ohms Sample Rate: 62.5 milliseconds Report Rate: 1 second or On Change of State (1% change in value) Accuracy: 0.1% of full scale +0.01% per °C Resolution: 12-bit

Certifications Environmental Conditions

Power

10 to 30 V dc (Outside the USA: 12 to 24 V dc, ±10%). Consumption: Less than 1.4 W (60 mA) at 24 V dc

Housing

Polycarbonate housing and rotary dial cover; polyester labels; EDPM rubber cover gasket; nitrile rubber, non-sulphur cured button covers Weight: 0.26 kg (0.57 lbs) Mounting: #10 or M5 (SS M5 hardware included) Max. Tightening Torque: 0.56 N·m (5 lbf·in)

Antenna Connection

Ext. Reverse Polarity SMA, 50 Ohms Max Tightening Torque: 0.45 N·m (4 lbf·in)

Interface

Indicators: Red/Green Power LED, Red/Amber Signal LED

Wiring Access

Two 1/2-inch NPT

Discrete Outputs

Update Rate: 125 milliseconds ON Condition: Supply minus 2 V OFF Condition: Less than 2 V

Discrete Output Rating (PNP)

100 mA max current at 30 V dc ON-State Saturation: Less than 3 V at 100 mA OFF-state Leakage: Less than 10 μA

Max. End-to-End Latency

300 milliseconds

Analog Outputs

Update Rate: 125 milliseconds Accuracy: 0.1% of full scale +0.01% per °C Resolution: 12-bit

Rating: IEC IP67; NEMA 6 –40 °C to +85 °C (–40 °F to +185 °F) 95% maximum relative humidity (non-condensing) Radiated Immunity: 10 V/m (EN 61000-4-3)

Shock and Vibration

IEC 68-2-6 and IEC 68-2-27 Shock: 30g, 11 millisecond half sine wave, 18 shocks Vibration: 0.5 mm p-p, 10 to 60 Hz

Radio range is with the 2 dB antenna that ships with the product. High-gain antennas are available, but the range depends on the environment and line of sight. To determine the range of your wireless network, perform a Site Survey.

For European applications, power this device from a Limited Power Source as defined in EN 60950-1.

To verify the analog input's impedance, use an Ohm meter to measure the resistance between the analog input terminal (AIx) and the ground (GND) terminal.

From the sample point and with a good RF signal.

Operating the devices at the maximum operating conditions for extended periods can shorten the life of the device.

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65.0

[2.56”]

65.0

[2.56”]

80.3

[3.16”]

80.8

[3.18”]

[2.36”]

7.9

[0.31”]

7.65

[0.30”]

14.67

[0.578”]

106

[4.17”]

1/2” NPT

Not to scale

Sure Cross

DX70 Wireless Point-to-Point Kits

5.2.1 DX70 Dimensions

5.3 Accessories

The accessories list includes FCC approved antennas, antenna cabling, surge suppressors, power supplies, replacement batteries, enclosures, cables, and other hardware.

5.3.1 Antennas

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Figure 3. DX70 Gateway and Node Dimensions

Page 23

Sure Cross® DX70 Wireless Point-to-Point Kits

Omni-Directional Antennas

Part No. Model No. Frequency Description Connection

1 76908 BWA-9O2-C

17721 BWA-9O5-C 5 dBi, Rubber swivel

2 77816 BWA-2O2-C

77817 BWA-2O5-C 5 dBi, Rubber swivel, 6 1/2 inches

77818 BWA-2O7-C 7 dBi, Rubber swivel, 9 1/4 inches 3 77481 BWA-9O6-A 4 77819 BWA-9O5-B 5 dBd/7.2 dBi, with Ground Plane, 32 inches 5 81080 BWA-2O8-A 6 81081 BWA-2O6-A 6 dBi, Fiberglass, 16 inches

10 87062 BWA-9O6-AS

87061 BWA-9O8-AS 8 dBi, Fiberglass, 63 inches (1.5 inch dia.)

Part No. Model No. Frequency Description Connection

7 77479 BWA-9Y6-A 8 77480 BWA-9Y10-A 10 dBd, 6.8 × 24 inches Outdoor

900 MHz

2.4 GHz

900 MHz

2.4 GHz

900 MHz

2 dBi, Rubber swivel (ships with 900 MHz radios)

2 dBi, Rubber swivel, 3 1/4 inches (ships with 2.4 GHz radios)

6 dBd, Fiberglass, 71.5 inches

8.5 dBi, Fiberglass, 24 inches

6 dBi, Fiberglass, 23.6 inches (1.3 inch dia.)

Directional (Yagi) Antennas

6.5 dBd, 6.8 × 13 inches Outdoor

RP-RMA Male

N-Type Female

Omni-Directional Dome antennas

Part No. Model No. Frequency Description Connection

9 25646 BWA-9O2-001

25647 BWA-9O2-002 2 dBi, 18-inch cable 3/4" SS NPT

25642 BWA-2O2-001

25644 BWA-2O2-002 2 dBi, 18-inch cable 3/4" SS NPT

78916 BWA-9O2-D 900 MHz 2 dBi, 18-inch cable

28901 BWA-2O2-D 2.4 GHz 2 dBi, 18-inch cable

Model No. Frequency Description Connection

BWA-2O5-M 2.4 GHz 5 dBi, Magnetic whip antenna

900 MHz

2.4 GHz

2 dBi, 18-inch cable 1/2" SS NPT

RP-SMA Box Mount

RP-SMA Male, 12 ft

cable

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Sure Cross® DX70 Wireless Point-to-Point Kits

5.3.2 DC Power Supplies

Models Description List Price

PS24W DC Power Supply, 500 mA, 24 V dc, Demo kit power supply $49

PSDINM-24-04 DC Power Supply, 0.4 Amps, 24 V dc, with DIN Rail Mount $35 PSDINM-24-10 DC Power Supply, 1.0 Amps, 24 V dc, with DIN Rail Mount $40 PSDINM-24-17 DC Power Supply, 1.7 Amps, 24 V dc, with DIN Rail Mount $54

PSDINM-24-25 DC Power Supply, 2.5 Amps, 24 V dc, with DIN Rail Mount $60

PSDINP-24-06

PSDINP-24-13

PSDINP-24-25

DC Power Supply, 0.63 Amps, 24 V dc, with DIN Rail Mount, Class I Division 2 (Groups A, B, C, D) Rated

DC Power Supply, 1.3 Amps, 24 V dc, with DIN Rail Mount, Class I Division 2 (Groups A, B, C, D) Rated

DC Power Supply, 2.5 Amps, 24 V dc, with DIN Rail Mount, Class I Division 2 (Groups A, B, C, D) Rated

$80

$120

$160

5.3.3 Surge Suppressors

Always install and properly ground a qualified surge suppressor when installing a remote antenna system (antenna not directly connected to the SureCross radio). Remote antenna configurations installed without a surge suppressor invalidate the manufacturer's warranty.

Model

BWC-LMRSFRPB

BWC-LFNBMN-DC

Description Connection List Price

Surge Suppressor, Bulkhead, RP-SMA Type

Surge Suppressor, bulkhead, N-Type, dc Blocking

RP-SMA to RP-SMA $111

N-Type Female, N-Type

Male

$120

5.3.4 Antenna Cables

Use these RG58 cables to connect a radio to a bulkhead surge suppressor or a bulkhead surge suppressor to an RP-SMA antenna. These cables are typically used inside an enclosure or without an enclosure.

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Part No.

78544 BWC-1MRSFRSB0.2 RG58, RP-SMA to RP-SMAF Bulkhead, 0.2M 78337 BWC-1MRSFRSB1 RG58, RP-SMA to RP-SMAF Bulkhead, 1M 78338 BWC-1MRSFRSB2 RG58, RP-SMA to RP-SMAF Bulkhead, 2M 77488 BWC-1MRSFRSB4 RG58, RP-SMA to RP-SMAF Bulkhead, 4M

Model No. Description

Page 25

44 Typ.

ø 14.5

M12 x 1

32 Typ.

[1.26"]

30 Typ.

[1.18"]

ø 14.5 [0.57"]

M12 x 1

Sure Cross® DX70 Wireless Point-to-Point Kits

Use these LMR100 cables to connect a radio to an N-type antenna, N-type antenna extension cable, or N-type surge suppressor. These cables may be used inside or outside the enclosure or without an enclosure.

Part No. Model No. Description

77486 BWC-1MRSMN05 LMR100 RP-SMA to N-Type Male, 0.5M 77820 BWC-1MRSMN2 LMR100 RP-SMA to N-Type Male, 2M

These LMR400 cables are antenna extension cables, connecting an N-type antenna to another N-type antenna cable. These cables are usually used outside the enclosure.

Part No. Model No. Description

77489 BWC-4MNFN3 LMR400 N-Type Male to N-Type Female, 3M 77490 BWC-4MNFN6 LMR400 N-Type Male to N-Type Female, 6M 77821 BWC-4MNFN15 LMR400 N-Type Male to N-Type Female, 15M 77822 BWC-4MNFN30 LMR400 N-Type Male to N-Type Female, 30M

5.3.5 Euro-Style Cordsets - Single Ended

Right-angle cordsets are not compatible with the DX70 devices. When facing the Node or Gateway toward you and the quick disconnect connection is facing down, the right-angle cables exit to the right.

When using the FlexPower Node with integrated battery, use a double ended cordset. For a FlexPower Node with external power supply, use a single ended cordset. If using the communication lines, the cable length cannot exceed 3

meters, or 10 feet.

5-Pin Threaded M12/Euro-Style Cordsets—Single Ended Model Length Style Dimensions Pinout (Female) MQDC1-501.5 0.50 m (1.5 ft) MQDC1-506 1.83 m (6 ft) MQDC1-515 4.57 m (15 ft)

MQDC1-530 9.14 m (30 ft)

MQDC1-506RA 1.83 m (6 ft) MQDC1-515RA 4.57 m (15 ft)

MQDC1-530RA 9.14 m (30 ft)

Straight

Right-Angle

1 = Brown 2 = White

3 = Blue 4 = Black 5 = Gray

Models Description

BWA-QD5.5 Prewired 5-pin M12/Euro-style quick disconnect (QD), 1/2-14 NBSM BWA-QD8.5 Prewired, 8-pin M12/Euro-style quick disconnect (QD), 1/2-14 NBSM BWA-QD12.5 Prewired 12-pin M12/Euro-style quick disconnect (QD), 1/2-14 NBSM FIC-M12F4 4-pin M12/Euro-style straight female field-wireable connector DEUR-506.6C 1.83 m (6 ft) cordset with a 5-pin M12/Euro-style straight male quick disconnect (QD) and straight female QD

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Sure Cross® DX70 Wireless Point-to-Point Kits

Models Description

MQDMC-401 300 mm (12 in) cordset with a 4-pin M12/Euro-style straight male quick disconnect (QD), single ended, longer

for DX80…C models

5.3.6 Other Cables

Models Description List Price

BWA-RIBBON-001 Ribbon cable, 20-pin DBL socket $9 BWA-HW-010 Cable, FlexPower Current Monitoring $59

5.3.7 Enclosures

5.3.7 Polycarbonate Enclosures

With Opaque Covers

Models Description List Price

BWA-AH664 Enclosure, Polycarbonate, with Opaque Cover, 6 × 6 × 4 $93

BWA-AH864 Enclosure, Polycarbonate, with Opaque Cover, 8 × 6 × 4 $98

BWA-AH1084 Enclosure, Polycarbonate, with Opaque Cover, 10 × 8 × 4 $120

BWA-AH12106 Enclosure, Polycarbonate, with Opaque Cover, 12 × 10 × 6 $166

BWA-AH14126 Enclosure, Polycarbonate, with Opaque Cover, 14 × 12 × 6 $195

BWA-AH16148 Enclosure, Polycarbonate, with Opaque Cover, 16 × 14 × 8 $220

BWA-AH181610 Enclosure, Polycarbonate, with Opaque Cover, 18 × 16 × 10 $260

With Clear Covers

Models Description List Price

BWA-AH664C Enclosure, Polycarbonate, with Clear Cover, 6 × 6 × 4 $100

BWA-AH864C Enclosure, Polycarbonate, with Clear Cover, 8 × 6 × 4 $111

BWA-AH1084C Enclosure, Polycarbonate, with Clear Cover, 10 × 8 × 4 $141

BWA-AH12106C Enclosure, Polycarbonate, with Clear Cover, 12 × 10 × 6 $185

BWA-AH14126C Enclosure, Polycarbonate, with Clear Cover, 14 × 12 × 6 $204

BWA-AH16148C Enclosure, Polycarbonate, with Clear Cover, 16 × 14 × 8 $250

BWA-AH181610C Enclosure, Polycarbonate, with Clear Cover, 18 × 16 × 10 $290

Swing Panel Kits

Models Description List Price

BWA-AH66SPK Swing Panel Kit, 6 × 6, Includes Mounts, Screws, and Panel $54

BWA-AH86SPK Swing Panel Kit, 8 × 6, Includes Mounts, Screws, and Panel $55

BWA-AH108SPK Swing Panel Kit, 8 × 10, Includes Mounts, Screws, and Panel $60

BWA-AH1210SPK Swing Panel Kit, 12 × 10, Includes Mounts, Screws, and Panel $65

BWA-AH1412SPK Swing Panel Kit, 14 × 12, Includes Mounts, Screws, and Panel $70

BWA-AH1614SPK Swing Panel Kit, 16 × 14, Includes Mounts, Screws, and Panel $75

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Sure Cross® DX70 Wireless Point-to-Point Kits

Swing Panel Kits

Models Description List Price

BWA-AH1816SPK Swing Panel Kit, 18 × 16, Includes Mounts, Screws, and Panel $80

Back Panel Kits

Models Description List Price

BWA-BP66A Back Panel, Aluminum, 6 × 6 $16

BWA-BP86A Back Panel, Aluminum, 8 × 6 $17

BWA-BP108A Back Panel, Aluminum, 10 × 8 $21

BWA-BP1210A Back Panel, Aluminum, 12 × 10 $24

BWA-BP1412A Back Panel, Aluminum, 14 × 12 $28

BWA-BP1614A Back Panel, Aluminum, 16 × 14 $32

BWA-BP1816A Back Panel, Aluminum, 18 × 16 $38

DIN Rail Kits (Self-Threading Screws)

Models Description List Price

BWA-AH6DR DIN Rail Kit, 6", Includes 2 Trilobular/Self-Threading Screws, and DIN Rail $12

BWA-AH8DR DIN Rail Kit, 8", Includes 2 Trilobular/Self-Threading Screws, and DIN Rail $14

BWA-AH10DR DIN Rail Kit, 10", Includes 2 Trilobular/Self-Threading Screws, and DIN Rail $16

BWA-AH12DR DIN Rail Kit, 12", Includes 2 Trilobular/Self-Threading Screws, and DIN Rail $18

BWA-AH14DR DIN Rail Kit, 14", Includes 2 Trilobular/Self-Threading Screws, and DIN Rail $20

BWA-AH16DR DIN Rail Kit, 16", Includes 2 Trilobular/Self-Threading Screws, and DIN Rail $22

BWA-AH18DR DIN Rail Kit, 18", Includes 2 Trilobular/Self-Threading Screws, and DIN Rail $24

BWA-AHTBS Trilobular/Self-Threading Screws, #10-32 × 0.375 PHL PH ZINC, 10 pack $6

DIN Rail Kits (Machine Screws and Slot Nuts)

Models Description List Price

BWA-AH6DRK DIN Rail Kit, 6", Includes 2 Slot Nuts, 2 Machine Screws, and DIN Rail $30

BWA-AH8DRK DIN Rail Kit, 8", Includes 2 Slot Nuts, 2 Machine Screws, and DIN Rail $31.50

BWA-AH10DRK DIN Rail Kit, 10", Includes 2 Slot Nuts, 2 Machine Screws, and DIN Rail $33

BWA-AH12DRK DIN Rail Kit, 12", Includes 2 Slot Nuts, 2 Machine Screws, and DIN Rail $35

BWA-AH14DRK DIN Rail Kit, 14", Includes 2 Slot Nuts, 2 Machine Screws, and DIN Rail $36

BWA-AH16DRK DIN Rail Kit, 16", Includes 2 Slot Nuts, 2 Machine Screws, and DIN Rail $38

BWA-AH18DRK DIN Rail Kit, 18", Includes 2 Slot Nuts, 2 Machine Screws, and DIN Rail $39

Accessories

Models Description List Price

BWA-AHSNK Slot Nut Kit, Includes 2 Nuts and 2 Screws $25

BWA-AHSPM Swing Panel Mounts (4 per Kit) $35

BWA-AHLK Latch Kit, 2 Latches per Kit, Replacement Only $12

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Sure Cross® DX70 Wireless Point-to-Point Kits

Accessories

Models Description List Price

BWA-AHAK Accessory Kit, Includes all screws, inserts, and mounting feet, Replacement Only $15

5.3.7 Fiberglass Enclosures

Models Description List Price

BWA-EF14128 Enclosure Fiberglass Hinged 14" × 12" × 8" $135

BWA-EF1086 Enclosure Fiberglass Hinged 10" × 8" × 6" $95

BWA-EF866 Enclosure Fiberglass Hinged 8" × 6" × 6" $85

BWA-PANEL-1412 Panel, 14 × 12 $26

BWA-PANEL-108 Panel, 10 × 8 $22

BWA-PANEL-86 Panel, 8 × 6 $10

BWA-PM12 Pole Mount, 12 inch $73

BWA-PM8 Pole Mount, 8 inch $55

BWA-PM6 Pole Mount, 6 inch $52

5.3.8 Replacement Parts for DX70 Models

Part No.

76907 BWA-HW-001 Mounting Hardware Kit

76910 BWA-HW-003 PTFE Tape 16328 BWA-HW-004 Replacement Seals

79438 BWA-CG.5-10 Cable Glands, 1/2-inch NPT, 10 pieces, cordgrips for cable diameters 0.17’’ to 0.45’’ 79984 BWA-HP.5-10 Dummy Hole Plugs, 1/2-inch NPT, 10 pieces 77161 SMBDX80DIN Bracket assembly, DIN rail, flat mount

Model No. Description

Screw, M5-0.8 x 25 mm, SS (4) Screw, M5-0.8 x 16mm, SS (4) Hex nut, M5-0.8mm, SS (4) Bolt, #8-32 x 3/4”, SS (4)

O-ring, rotary access cover, PG21 (2) O-ring, body gasket (2) Access cover, rotary, clear plastic (2)

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Page 29

Sure Cross® DX70 Wireless Point-to-Point Kits

6 Radio Certifications

Banner's SureCross product line is certified by the FCC, European Union, and many other countries for operation within specific radio frequencies.

6.1 FCC Certification, 900MHz

The DX80 Module complies with Part 15 of the FCC rules and regulations. FCC ID: TGUDX80 This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

(1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

6.1 FCC Notices

IMPORTANT: The DX80 Modules have been certified by the FCC for use with other products without any further certification (as per FCC section 2.1091). Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment.

IMPORTANT: The DX80 Modules have been certified for fixed base station and mobile applications. If modules will be used for portable applications, the device must undergo SAR testing.

IMPORTANT: If integrated into another product, the FCC ID label must be visible through a window on the final device or it must be visible when an access panel, door, or cover is easily removed. If not, a second label must be placed on the outside of the final device that contains the following text: Contains FCC ID: TGUDX80.

6.1 Note

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna,

• Increase the separation between the equipment and receiving module,

• Connect the equipment into an outlet on a circuit different from that to which the receiving module is connected, and/or

• Consult the dealer or an experienced radio/TV technician for help.

Antenna Warning WARNING: This device has been tested with Reverse Polarity SMA connectors with the antennas listed in Table 1 Appendix A. When integrated into OEM products, fixed antennas require installation preventing end-users from replacing them with non-approved antennas. Antennas not listed in the tables must be tested to comply with FCC Section

15.203 (unique antenna connectors) and Section 15.247 (emissions).

6.1 FCC Approved Antennas

WARNING: This equipment is approved only for mobile and base station transmitting devices. Antenna(s) used for this transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be collocated or operating in conjunction with any other antenna or transmitter.

DX80 Module may be used only with Approved Antennas that have been tested with this module.

Model Number

BWA-9O1-x Omni, 1/4 wave dipole ≤2 dBi BWA-9O2-C Omni, 1/2 wave dipole, Swivel ≤2 dBi BWA-9O6-A Omni Wideband, Fiberglass Radome ≤8.2 dBi BWA-9O5-B Omni Base Whip ≤7.2 dBi BWA-9Y10-A Yagi ≤10 dBi

Antenna Type Maximum Gain

Integral antenna Unity gain

Table 1. Type certified antennas

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Page 30

Sure Cross

DX70 Wireless Point-to-Point Kits

6.2 FCC Certification, 2.4GHz

The DX80 Module complies with Part 15 of the FCC rules and regulations. FCC ID: UE300DX80-2400 This device complies with Part 15 of the FCC Rules. Operation is subject to the following two

conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

6.2 FCC Notices

IMPORTANT: The DX80 Modules have been certified for fixed base station and mobile applications. If modules will be used for portable applications, the device must undergo SAR testing.

6.2 Note

• Reorient or relocate the receiving antenna,

• Increase the separation between the equipment and receiving module,

• Connect the equipment into an outlet on a circuit different from that to which the receiving module is connected, and/or

• Consult the dealer or an experienced radio/TV technician for help.

15.203 (unique antenna connectors) and Section 15.247 (emissions).

6.2 FCC Approved Antennas

DX80 Module may be used only with Approved Antennas that have been tested with this module.

Model Number

BWA-2O2-C Omni, 1/2 wave dipole, Swivel ≤2 dBi BWA-2O5-C Omni, Collinear, Swivel ≤5 dBi BWA-2O7-C Omni, Coaxial Sleeve, Swivel ≤7 dBi

Antenna Type Maximum Gain

Integral antenna Unity gain

6.3 Certified For Use in the Following Countries

The Sure Cross® radio devices are approved for use in the following countries.

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Sure Cross® DX70 Wireless Point-to-Point Kits

Radio Modules

Country 900 MHz (150 mW) 900 MHz (1 Watt) 2.4 GHz (65 mW)

Australia x Austria x Bahamas, The x x Bahrain, Kingdom of x Belgium x Brazil x Bulgaria x Canada x x x Chile x China, People's Republic of x Colombia x x Cyprus x Czech Republic x Denmark x Ecuador x El Salvador x Estonia x Egypt x Finland x France x Germany x Greece x Guatemala x x Hungary x Iceland x India x Ireland x Israel x * Italy x Korea, Republic of (South) x Latvia x Liechtenstein x Lithuania x Luxembourg x Malta x Mexico x x x Netherlands x New Zealand x Norway x Oman, Sultanate of x Pakistan x Panama x x Poland x Portugal x Romania x

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Sure Cross

Country 900 MHz (150 mW) 900 MHz (1 Watt) 2.4 GHz (65 mW)

Saudi Arabia, Kingdom of x Singapore x Slovakia x Slovenia x South Africa x Spain x Sweden x Switzerland x Taiwan (Republic of China) x ** Thailand x Turkey x United Arab Emirates x United Kingdom x United States of America x x x

DX70 Wireless Point-to-Point Kits

Radio Modules

Bulgaria - Authorization required for outdoor and public service use. Canada- This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment

Regulations. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Cet appareil numérique de la classe A respecte toutes les exigences du Règlement sur le matériel brouiller du Canada. Le present appareil numérique n’emet pas de bruits radioélectriques dépassant les limites applicables aux appareils numeriques de le Classe A préscrites dans le Reglement sur le brouillage radioélectrique édits par le ministere des Communications du Canada.

France - In Guyane (French Guiana) and La Réunion (Reunion Island), outdoor use not allowed. * Israel - DX80 and DX99 models are certified for the external antenna models only.

Italy - If used outside of own premises, general authorization is required. Luxembourg - General authorization is required for public service.

** Taiwan - Taiwan is certified to operate specific DX70, DX80, and DX99 models. For a list of specific models, refer to the certificate.

6.3 Additional Statements - 900 MHz

This device has been designed to operate with the antennas listed on Banner Engineering’s website and having a maximum gain of 9 dBm. Antennas not included in this list or having a gain greater that 9 dBm are strictly prohibited for use with this device. The required antenna impedance is 50 ohms.

To reduce potential radio interference to other users, the antenna type and its gain should be so chosen such that the equivalent isotropically radiated power (EIRP) is not more than that permitted for successful communication.

6.3 Transmit Power Levels

The Sure Cross wireless products were certified for use in these countries using the standard antenna that ships with the product. When using other antennas, verify you are not exceeding the transmit power levels allowed by local governing agencies.

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Sure Cross® DX70 Wireless Point-to-Point Kits

7 Warnings

7.1 Installing Remote Antennas

Install and properly ground a qualified surge suppressor when installing a remote antenna system. Remote antenna configurations installed without surge

7.2 Exporting Sure Cross® Radios

Exporting Sure Cross® Radios. It is our intent to fully comply with all national and regional regulations regarding radio frequency emissions. Customers who want to re-export this product to a country other than that to which it was sold must ensure the device is approved in the destination country. A list of approved

countries appears in the Radio Certifications section of the product manual. The Sure Cross wireless products were certified for use in these countries using the antenna that ships with the product. When using other antennas, verify you are not exceeding the transmit power levels allowed by local governing agencies. Consult with Banner Engineering Corp. if the destination country is not on this list.

7.3 Copyright Notice

Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. For the most recent version of any documentation, refer to: www.bannerengineering.com. © Banner Engineering Corp. All rights reserved.

7.4 Banner Engineering Corp. Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.

This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.

Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp.

7.5 Contact Us

Corporate Headquarters

Address:

Banner Engineering Corporate 9714 Tenth Avenue North Minneapolis, Minnesota 55441, USA

Europe

Address:

Banner Engineering EMEA Park Lane Culliganlaan 2F Diegem B-1831, Belgium

Phone: +1 763 544 3164 Website: www.bannerengineering.com

Phone: +32 (0)2 456 0780 Website: www.bannerengineering.com/eu Email: mail@bannerengineering.com

Turkey

Address:

Banner Engineering Turkey Barbaros Mah. Uphill Court Towers A Blok D:49 34746 Batı Ataşehir Istanbul Türkiye

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Phone: +90 216 688 8282 Website: www.bannerengineering.com.tr Email: turkey@bannerengineering.com.tr

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Sure Cross® DX70 Wireless Point-to-Point Kits

India

Address:

Banner Engineering India Pune Head Quarters Office No. 1001, 10th Floor Sai Capital, Opp. ICC Senapati Bapat Road Pune 411016, India

Mexico

Address:

Banner Engineering de Mexico Monterrey Head Office Edificio VAO Av. David Alfaro Siqueiros No.103 Col. Valle Oriente C.P.66269 San Pedro Garza Garcia, Nuevo Leon, Mexico

Brazil

Address:

Banner do Brasil Rua Barão de Teffé nº 1000, sala 54 Campos Elíseos, Jundiaí - SP, CEP.: 13208-761, Brasil

China

Address:

Banner Engineering Shanghai Rep Office Xinlian Scientific Research Building Level 12, Building 2 1535 Hongmei Road, Shanghai 200233, China

Japan

Address:

Banner Engineering Japan Cent-Urban Building 305 3-23-15 Nishi-Nakajima Yodogawa-Ku Osaka 532-0011, Japan

Phone: +91 (0) 206 640 5624 Website: www.bannerengineering.co.in Email: salesindia@bannerengineering.com

Phone: +52 81 8363 2714 or 01 800 BANNERE (toll free) Website: www.bannerengineering.com.mx Email: mexico@bannerengineering.com

Phone: +1 763 544 3164 Website: www.bannerengineering.com.br Email: brasil@bannerengineering.com

Phone: +86 212 422 6888 Website: www.bannerengineering.com.cn Email: sensors@bannerengineering.com.cn

Phone: +81 (0)6 6309 0411 Website: www.bannerengineering.co.jp Email: mail@bannerengineering.co.jp

Taiwan

Address:

Banner Engineering Taiwan 8F-2, No. 308 Section 1, Neihu Road Taipei 114, Taiwan

Phone: +886 (0)2 8751 9966 Website: www.bannerengineering.com.tw Email: info@bannerengineering.com.tw

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Page 35

Index

antenna

remote installation 15

antenna installation

remote 12–15

certification

FCC 29, 30 chemical exposure 10 collocation 11, 18 communication

verify 8, 9

main body 17 ground 10 ground wire 12–15

I/O isolation 12–15 I/O Mapping 6, 7 I/O wiring 8

LEDs 8, 9 lightning arrestor 12–15 link timeout 18

RSSI 9

seasonal changes 11 site survey 9 sunlight exposure 9, 10 surge suppressors 12–15

vibration 10

determinism 18 DIP switch

access 5

enclosure 9, 10

gasket

mechanical stress 10

outdoor installations 9, 10 overvoltage transients 10

power

connecting 8

water exposure 9, 10 weatherproofing 13