Advanced sensor with dual digital displays for use with plastic and glass fiber optic assemblies
For complete technical information about this product, including dimensions, accessories, and specifications, see
www.bannerengineering.com and search
WARNING: Not To Be Used for Personnel Protection
Never use this device as a sensing device for personnel protection. Doing so could lead to
serious injury or death. This device does not include the self-checking redundant circuitry necessary
to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an
energized or de-energized sensor output condition.
Overview
176768.
1Output LED
2LO/DO Switch
3RUN/PRG/ADJ Mode Switch
4Lever Action Fiber Clamp
5Red Signal Level
6Green Threshold
7+/SET/- Rocker Button
NOTE: Open lead wires must be connected to a terminal block.
PNP Models
Key
1 = Brown
2 = White
3 = Blue
4 = Black
Euro
Pico
For cable options, see http://
www.bannerengineering.com
Top Panel Interface
Opening the dust cover provides access to the top panel interface. The top panel interface consists of the RUN/PRG/ADJ
mode switch, LO/DO switch, +/SET/- rocker button, dual red/green digital displays, and output LED.
RUN/PRG/ADJ Mode Switch
The RUN/PRG/ADJ mode switch puts the sensor in RUN, PRG (Program), or ADJ (Adjust) mode. RUN mode
allows the sensor to operate normally and prevents unintentional programming changes via the +/SET/button. PRG mode allows the sensor to be programmed through the display driven programming menu (see
Program Mode below). ADJ mode allows the user to perform Expert TEACH/SET methods and Manual
Adjust (see Adjust Mode below).
LO/DO Switch
The LO/DO switch is used to select Light Operate or Dark Operate mode. In Light Operate mode, the output
is ON when the sensing condition is above the threshold (for Window SET, the output is ON when the
sensing condition is inside the window). In Dark Operate mode, the output is ON when the sensing condition
is below the threshold (for Window SET, the output is ON when the sensing condition is outside the
window).
+/SET/- Rocker Button
The +/SET/- rocker button is a 3-way button. The +/- positions are engaged by rocking the button left/
right. The SET position is engaged by clicking down the button while the rocker is in the middle position. All
three button positions are used during PRG mode to navigate the display driven programming menu. During
ADJ mode, SET is used to perform TEACH/SET methods and +/- are used to manually adjust the
threshold(s). The rocker button is disabled during RUN mode, except when using Window SET, see Window
SET on page
Red/Green Digital Displays
During RUN and ADJ mode, the Red display shows the signal level and the Green display shows the
threshold. During PRG mode, both displays are used to navigate the display driven programming menu.
9.
Output LED
The output LED provides a visible indication when the output is activated.
For more information about how to perform TEACH/SET methods and to program the sensor remotely, see
www.bannerengineering.com
and search 176768.
Run Mode
Run mode allows the sensor to operate normally and prevents unintentional programming changes. The +/SET/- rocker
button is disabled during RUN mode, except when using Window SET, see Window SET
on page 9.
4www.bannerengineering.com - tel: 763-544-3164P/N 172436 Rev. C
DF-G1 Expert™
Dual Display Fiber Optic Light Receiver
Program Mode
Program (PRG) mode allows the
following settings to be
programmed in the
DF-G1:
Factory Default Settings:
SettingFactory Default
Threshold5000
TEACH
Selection
Response
Speed
Offset Percent50%
OFF Delay0 (Disabled)
OFF One-Shot0 (Disabled)
ON Delay0 (Disabled)
ON One-Shot0 (Disabled)
Display
Sliding the RUN/PRG/ADJ mode switch to the ADJ position allows the user to perform Expert TEACH/SET methods and
Manual Adjustment of the threshold(s).
Two-Point TEACH
Establishes a single switching threshold
•
• Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust)
Two-Point TEACH is used when two conditions can be presented statically to the sensor. The sensor locates a single
sensing threshold (the switchpoint) midway between the two taught conditions, with the Output ON condition on one side,
and the Output OFF condition on the other (see Figure 2 on page 6).
Figure 2. Two-Point TEACH (Light Operate shown)
The Output ON and OFF conditions can be reversed by using the LO/DO (Light Operate/ Dark Operate) switch (see LO/DO
Switch in Top Panel Interface on page
3).
Two-Point TEACH and Manual Adjust
Moves switching threshold value up or down to make adjustments
• Slide Mode switch to ADJ to enter Adjust mode
• Press "+" to increase; press "-" to decrease
◦GREEN display shows the switching threshold value
◦2 seconds after adjustment, the GREEN display will flash 3 times to confirm
• Slide Mode switch to RUN to complete operation
Follow these steps to perform a Two-Point TEACH:
Note: TEACH Selection must be programmed to 2Pt tcH
(see Program Mode on page 5)
1. Enter Adjust mode.
MethodActionResult
SET Button
Remote Input
2
Set the Mode switch to ADJ.Display: Red - Signal Level; Green -
3
No action is required; sensor is ready
for the Two-Point TEACH method
Threshold
2. Teach the first condition.
2
SET Button: 0.04 seconds ≤ "Click" ≤ 0.8 seconds
3
Remote Input: 0.04 seconds ≤ T ≤ 0.8 seconds
6www.bannerengineering.com - tel: 763-544-3164P/N 172436 Rev. C
Display: Flashes "2Pt tch" then holds
on "1234 2nd"
TEACH Accepted
Displays alternate "PASS" and %
Minimum Difference4; Sensor returns
to Adjust mode
TEACH Not Accepted
Displays alternate "FAIL" and %
Minimum Difference4; Sensor returns
to Adjust mode
4. Return to Run mode.
MethodActionResult
SET ButtonMove the Mode switch to RUN
Remote InputNo action is required; sensor returns to
RUN mode automatically
Display: Red - Signal Level; Green Threshold
Dynamic TEACH
Teaches on-the-fly
•
• Establishes a single switching threshold
• Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust)
Dynamic TEACH is best used when a machine or process may not be stopped for teaching. The sensor learns during actual
sensing conditions, taking multiple samples of the light and dark conditions and automatically setting the threshold at the
optimum level (see Figure 3 on page 8).
4
See Troubleshooting on page
method.
16 for more explanation of the % Minimum Difference displayed after the Two-Point TEACH
Displays alternate "PASS" with %
Minimum Difference7, Sensor returns
to Adjust mode
TEACH Not Accepted
Displays alternate "FAIL" with %
Minimum Difference7, Sensor returns
to Adjust mode
5. Return to RUN Mode.
MethodActionResult
SET ButtonMove Mode switch to RUNDisplay: Red - Signal Level; Green -
Threshold
Remote InputNo action required; sensor returns to
RUN mode automatically
Window SET
Sets window thresholds that extend a programmable % offset above and below the presented condition
•
• All other conditions (lighter or darker) cause the output to change state
• Sensing window center can be adjusted using "+\" and "-" rocker button (Manual Adjust)
• Recommended for applications where a product may not always appear in the same place, or when other signals
may appear
• See Program Mode in the user's manual for programming the Offset Percent setting (to increase/decrease the
window size)
A single sensing condition is presented, and the sensor positions window thresholds a programmable % offset above and
below the presented condition. In LO mode, Window SET designates a sensing window with the Output ON condition inside
the window, and the Output OFF conditions outside the window (see Figure 4 on page 10).
NOTE: For Window SET and Light SET, the maximum offset threshold percent is 90%.
Output ON and OFF conditions can be reversed using the LO/DO switch (see LO/DO Switch
page 3).
Window SET and Manual Adjust
Moves sensing window center value up or down to make adjustments
• Slide Mode switch to ADJ to enter Adjust mode
• Press "+" to increase; press "-" to decrease
◦GREEN display shows the sensing window center value
◦2 seconds after adjustment, the GREEN display will flash 3 times to confirm
• Slide Mode switch to RUN to complete operation
Follow these steps to perform a Window SET:
Note: TEACH Selection must be programmed to wind SEt (see Program Mode on page
1. Enter Adjust Mode
MethodActionResult
SET Button
Remote Input
8
Set Mode switch to ADJDisplay: Red - Signal Level; Green -
9
No action required; sensor is ready for
Window SET method
Threshold
2. SET Sensing Condition
in Top Panel Interface on
5)
8
SET Button: 0.04 seconds ≤ "Click" ≤ 0.8 seconds
9
Remote Input: 0.04 seconds ≤ T ≤ 0.8 seconds
10www.bannerengineering.com - tel: 763-544-3164P/N 172436 Rev. C
T
DF-G1 Expert™
MethodActionResult
Dual Display Fiber Optic Light Receiver
• Present sensing condition
•
Click the SET rocker button
SET Button
• Present sensing condition
•
Remote Input
Single-pulse the remote input
3. Return to RUN Mode
MethodActionResult
SET ButtonMove Mode switch to Run
Remote InputNo action required; sensor returns to
Run mode automatically
Threshold Condition Accepted
Displays read "wInd SEt" then
alternate "PASS" with % Offset10;
Sensor returns to Adjust mode
Threshold Condition Not Accepted
Displays read "wInd SEt" then
alternate "FAIL" with minimum %
Offset10 for sensing condition; Sensor
returns to Adjust mode
Display: Red - Signal Level; Green Window Center (see Figure 5 on page
for instructions on how to display
11
upper and lower thresholds)
Light SET
Sets a threshold a programmable % offset below the presented condition
•
• Changes output state on any condition darker than the threshold condition
• Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust)
• Recommended for applications where only one condition is known, for example a stable light background with
varying darker targets
• See Program Mode on page 5 for programming the Offset Percent setting
A single sensing condition is presented, and the sensor positions a threshold a programmable % offset below the
presented condition. When a condition darker than the threshold is sensed, the output either turns ON or OFF, depending
on the LO/DO switch setting (see LO/DO Switch in Top Panel Interface on page 3).
NOTE: For Window SET and Light SET, the maximum offset threshold percent is 90%.
Figure 6. Light SET (Light Operate shown)
Light SET and Manual Adjust
Moves switching threshold value up or down to make adjustments
•
Slide Mode switch to ADJ to enter Adjust mode
• Press "+" to increase; press "-" to decrease
◦GREEN display shows the switching threshold value
◦2 seconds after adjustment, the GREEN display will flash 3 times to confirm
• Slide Mode switch to RUN to complete operation
Follow these steps to perform a Light SET:
Note: TEACH Selection must be programmed to Lt SEt
1. Enter Adjust Mode
MethodActionResult
SET Button
Remote Input
11
Set Mode switch to ADJDisplay: Red - Signal Level; Green -
12
No action is required; sensor is ready
for Light SET method
2. SET Sensing Condition
(see Program Mode on page 5)
Threshold
11
12
12www.bannerengineering.com - tel: 763-544-3164P/N 172436 Rev. C
SET Button: 0.04 seconds ≤ "Click" ≤ 0.8 seconds
Remote Input: 0.04 seconds ≤ T ≤ 0.8 seconds
T
DF-G1 Expert™
MethodActionResult
SET Button
Remote Input
Dual Display Fiber Optic Light Receiver
• Present sensing condition
•
Click the SET rocker button
Threshold Condition Accepted
• Present sensing condition
• Single-pulse the remote input
Displays read "Lt SEt" then alternate
"PASS" with % Offset13; Sensor
returns to Adjust mode
Threshold Condition Not Accepted
Displays read "Lt SEt" then alternate
"FAIL" with minimum % Offset13 for
sensing condition; Sensor returns to
Adjust mode
3. Return to RUN Mode
MethodActionResult
SET ButtonMove Mode switch to RUNDisplay: Red - Signal Level; Green Remote InputNo action required; sensor returns to
RUN mode automatically
Threshold
Dark SET
Sets a threshold a programmable % offset above the presented condition
•
• Any condition lighter than the threshold condition causes the output to change state
• Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust)
• Recommended for applications where only one condition is known, for example a stable dark background with
varying lighter targets
• See Program Mode on page 5 for programming the Offset Percent setting
NOTE: Offset Percent MUST be programmed to Minimum Offset to accept conditions of no signal (0
counts).
A single sensing condition is presented, and the sensor positions a threshold a programmable % offset above the
presented condition. When a condition lighter than the threshold is sensed, the output either turns ON or OFF, depending
on the LO/DO switch setting (see LO/DO Switch in Top Panel Interface on page
Displays read "dr SEt" then alternate
"PASS" with % Offset16; Sensor
returns to Adjust mode
Threshold Condition Not Accepted
Displays read "dr SEt" then alternate
"FAIL" with minimum % Offset16 for
sensing condition; Sensor returns to
Adjust mode
3. Return to RUN Mode.
MethodActionResult
SET ButtonMove Mode switch to RUNDisplay: Red - Signal Level; Green Remote InputNo action required; sensor returns to
RUN mode automatically
Threshold
Calibration SET
• Sets a threshold exactly at the presented condition
• Threshold can be adjusted using "+" and "-" rocker button (Manual Adjust)
A single sensing condition is presented, and the sensor positions a threshold exactly at the presented condition. When a
condition lighter than the threshold is sensed, the output either turns ON or OFF, depending on the LO/DO switch setting
(see LO/DO Switch in Top Panel Interface on page 3).
Calibration SET and Manual Adjust
Moves switching threshold value up or down to make adjustments
◦GREEN display shows the switching threshold value
◦2 seconds after adjustment, the GREEN display will flash 3 times to confirm
•
Slide Mode switch to RUN to complete operation
Follow these steps to perform a Calibration SET:
Note: TEACH Selection must be programmed to CAL SEt (see Program Mode on page
1. Enter Adjust Mode
MethodActionResult
• Set Mode switch to ADJ
SET Button
Remote Input
17
18
No action required; sensor is ready for
Calibration SET method
2. SET Sensing Condition
MethodActionResult
• Present sensing condition
Click the SET rocker button
•
SET Button
• Present sensing condition
•
Remote Input
Single-pulse the remote input
5)
Display: Red - Signal Level; Green Threshold
Threshold Condition Accepted
Displays read "cAL SEt" then flashes
"PASS"; Sensor returns to Adjust
mode
Threshold Condition Unacceptable
Displays read "cAL SEt" then flashes
"FAIL"; Sensor returns to Adjust
mode
3. Return to RUN Mode
MethodActionResult
SET ButtonMove Mode switch to RUNDisplay: Red - Signal Level; Green Remote InputNo action required; sensor returns to
RUN mode automatically
Troubleshooting
Percent Minimum Difference after TEACH
The Two-Point and Dynamic TEACH methods will flash a % minimum difference on the displays after a PASS or FAIL.
17
SET Button: 0.04 seconds ≤ "Click" ≤ 0.8 seconds
18
Remote Input: 0.04 seconds ≤ T ≤ 0.8 seconds
16www.bannerengineering.com - tel: 763-544-3164P/N 172436 Rev. C
Threshold
DF-G1 Expert™
Dual Display Fiber Optic Light Receiver
ValuePASS/FAILDescription
0 to 99%FAILThe difference of the taught conditions does not meet the required minimum
100 to 300%PASSThe difference of the taught conditions just meets/exceeds the required minimum,
minor sensing variables may affect sensing reliability
300 to 600%PASSThe difference of the taught conditions sufficiently exceeds the required minimum,
minor sensing variables will not affect sensing reliability
600% +PASSThe difference of the taught conditions greatly exceeds the required minimum, very
stable operation
Percent Offset after SET
The Window, Dark, and Light SET methods will flash a % offset on the displays after a PASS or FAIL.
SET Result% Offset Meaning
PASS (with % Offset)Displays the % offset used for the SET method
FAIL (with % Offset)Displays the minimum required % offset necessary to PASS the SET method
FAIL (without % Offset)Presented condition cannot be used for the SET method
NOTE: For Window SET and Light SET, the maximum offset threshold percent is 90%.
Specifications
Light Detection Range
400 to 1100 nm
Supply Voltage
10 to 30 V dc Class 2 (10% max ripple)
Power and Current Consumption (exclusive of load)
Standard display mode: 960 mW, Current consumption < 40 mA at
24 V dc
ECO display mode: 720 mW, Current consumption < 30 mA at 24 V dc
Supply Protection Circuitry
Protected against reverse polarity, overvoltage, and transient voltages
Delay at Power Up
500 milliseconds max.; outputs do not conduct during this time
Output Configuration
1 current sinking (NPN) or 1 current sourcing (PNP) output, depending
on model
Output Rating
100 mA max. load (derate 1 mA per °C above 30 °C)
OFF-state leakage current: < 5 μA at 30 V dc
ON-state saturation voltage: NPN: < 1.5 V; PNP < 2 V
Output Protection
Protected against output short-circuit, continuous overload, transient
over-voltages, and false pulse on power up
Operating Conditions
Temperature: −10 °C to +55 °C (+14 °F to +131 °F)
Storage Temperature: −20 °C to +85 °C (−4 °F to +185 °F)
Humidity: 90% at +60 °C maximum relative humidity (non-
condensing)
Output Response Time
50 ms
150 ms
Temperature Drift
0.2% per °C
Construction
Black ABS/polycarbonate alloy (UL94 V-0 rated) housing, clear
polycarbonate cover
Environmental Rating
IEC IP50,
Certifications
NEMA 1
Ind. Cont. Eq.
3TJJ
Banner Engineering Corp Limited Warranty
Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following
the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture
which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty
does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR
IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR
TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO
EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR
ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR
SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE
PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY,
NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any
obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp.
www.bannerengineering.com - tel: 763-544-3164
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