Bally Refrigerated Boxes NW 1000 Installation Manual
1-800-24 BALLY
Bally Refrigerated Boxes, Inc.
www.ballyrefboxes.com
IM-359-11 2013© Bally Refrigerated Boxes, Inc
Installation and Operation Manual
Northwind Blast Chiller
Models: 500 and 1000
.
1
Introduction
READ ENTIRE MANUAL BEFORE BEGINNING INSTALLATION!
• There are 9 steps to the installation process. This manual gives you a correct sequence to
follow as you prepare for and carry out installation.
• Prior to the day you make the installation, be sure to review the tool list and parts list, and
the illustrated plan so that you can complete the installation in a reasonable time without
any problems.
• There is also a precise wiring diagram included for any complication and step-by-step
instructions to make the job that much easier.
• No manual can anticipate every field situation, but if there are any questions not answered
here, please feel free to call the Bally Northwind help desk at 800-242-2559. Our staff of
troubleshooters will do their best to assist you.
2
Table of Contents
Title Page Number
Introduction 1
Tool List 4
Parts List 4
Step 1 – Locating the Blast Chiller 5
Step 2 – Panel Preparation 5
Step 3 – Erection of Vertical Panels 6
Step 4 – Installation of Ceiling Panels 7
Step 5 – Secure all Panel Sections 8
Step 6 – Installation of the Controller 8
Step 7 – Installation of Coil & Fan Assemblies 9
Step 8 – Cable Connections 12
Steps 9 - 11 – Final Assembly 12
Operation Introduction 13
1 - Controller Description & Operation 14
2 – The Probes 14
3 – Automatic Mode 14
4 – Defrost Mode 16
5 – Manual Mode 17
6 – The Red Light (Critical Failures) 17
7 – Maintenance Items 18
Major Component of the Blast Chiller Back Cover
3
Note: 012993’s are sometimes left out (see Chapter. 6.3)
4
Bally Northwind Tool List
Two people are required to assemble a Bally Northwind. The following list will assist you on the tools
necessary in the assembly process.
1. Caulk Gun (tube type)
2. Utility Knife (for foam insulation)
3. Foaming Kit (in the general miscellaneous box*)
4. Speed Lock Wrench (in general miscellaneous box*)
5. Tape Measure
6. Level (at least 4 ft.)
7. 5/16 Nut Driver
8. Straight Edge (i.e., carpenters square)
*You will find two Miscellaneous Parts Boxes: the General Box, with parts for the normal walk-in portion of the
job, and the Blast Chiller Miscellaneous Box, with dedicated parts of the Blast Chiller.
Bally Northwind 500 Parts List
1. 23” Panels [3]
2. 34 ½” Panel [1]
3. Corners [4]
4. Ceiling Panels [2]
5. 36” x 78”Door (with electrical junction box, complete with twist-lock plug wiring). [1]
6. Control Panel (with complete twist-lock plug wiring and buzzer with alarm switches) [1]
7. Fan rack (pre-assembled) with twist-lock plug wiring [1]
8. Evaporator Coil (pre-assembled) with twist-lock plug wiring [1]
9. Probes, thermocouple type K [3]
10. Ceiling Plenum with light and twist-lock plug wiring [1]
11. Top Coil Trim with J-box for Thermocouples[1]
12. Top Fan Trim Piece [1] (Angled piece, approx. 4 x 36”)
13. Coil and Fan Trim Pieces[2 each]
14. Top Diagonal Air Deflectors (for above Coil and Fan assembly) [2].
15. Universal food rack with tray supports [1]
16. Door Anchor [2] (UNLESS there is a floor)
17. ¾” Stainless steel plug buttons, type 304 (48)
18. Grey panel gasket for repair of damaged gaskets
5
1. Locating the Blast Chiller
1.1. Using a chalk line and a carpenter’s square, locate on the building floor, the exact dimensions of
the blast chiller as shown in the supplied print. After marking the exterior rectangular
dimensions, measure inward 4” around the perimeter to form an interior rectangle, which locates
the interior blast chiller dimensions.
2. Panel Preparation
2.1. Remove all protective paper from
panels. Leave all special labels on the
skins.
2.2. During the course of installation, the
panels must be caulked for proper seal.
This detail is to be applied to all panel
joints throughout this instruction.
Using the tube of clear silicone
supplied, run two [2] vertical beads of
caulk (see drawing 1.1) on the interior
foam seams.
6
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