Bally Refrigerated Boxes IM-268S-11 Service Manual

SERVICE MANUAL

WALK-IN COOLERS AND FREEZER

IM-268S-11

Routine maintenance 2

Safety Walk Strips 2

Gaskets

Replacing magnetic gasket on hinged Walk-In doors 3
Replacing wiper gasket at bottom of hinged Walk-In door 3

Hinged Walk-In Doors

Replacing the D-1000 touch latch on Walk-In doors 4
Replacing D-1250 spring loaded hinges on Walk-In door panels 5
Shimming Walk-In door hinges 5

Anti-Condensate Heaters

Replacing anti-condensate heater element around door frame of hinged Walk-In doors 6

Reach-In Doors

Replacing magnetic gasket on hinged Reach-In doors 7
Adjusting self-closing hinges on Reach-In doors 7

Replacing hinges on Reach-In door panels 8

Replacing anti-condensate heater element around frame of hinged Reach-In doors 8

Pressure Relief Port

Replacing klixon on Pressure Relief Port 9
Replacing anti-condensate heaters on Pressure Relief Ports 9
Replacing magnetic gasket on Pressure Relief Ports 9

Door Closer

Replacing Door Closer 10

REV: 5/2013 IM-268S-11 2013 © Bally Refrigerated Boxes, Inc. 1

ROUTINE MAINTENANCE

A. Keep all walkway surfaces clean and free of spilled liquids and food particles.

B. Walk-In panels and magnetic door gasketing should be periodically wiped clean with a damp cloth. Use

only mild soap to clean the panels: never abrasive pads or powders that could mar the finish. Remove all

soap film and thoroughly dry with a clean cloth. Protect Digital and Electronic Alarms from moisture, or
warranty is null and void.

C. Never flush the inside of the Walk-In with water. Use a clean damp mop or rag when cleaning spills on the

floor.

D. Heater wires should be checked for proper function. Feel for warmth around the door frames on hinged

entrance doors and pressure relief port doors, if applicable. Note: Condensation or Ice buildup around
doors may indicate leakage or heater failure. Contact a serviceman immediately.

E. Keep door gaskets clean with a solution of water and mild soap.

F. Inspect refrigeration units frequently for proper function of evaporator & condenser fan motors, drain pan

heaters, defrost controls, and drain line heaters. Condensate water must never be permitted to drip on the
Walk-In floor. Drain pan or drain line heater failure will result in ice buildup and Evaporator damage. Refer
to the Refrigeration System Instructions for proper drain pan and condensate drain line instructions.

G. Don’t overload the Walk-In with product. Maintain orderly storage to permit good airflow within the unit.

H. Inspect the condition of abrasive anti-skid strips monthly. Replace or add additional strips when necessary.

REPLACING SAFETY WALK STRIPS

A. Remove old worn Safety Walk Strips from Walk-In floor, ramps, or a stepplate. See figure 1.
B. Clean and completely dry areas where new strips are to be placed.

C. Install new strips on to the Walk-In floor pressing them firmly in place.

Figure 1

2 IM-268S-11 2013 © Bally Refrigerated Boxes, Inc.

GASKETS

Replacing magnetic door gasket on Hinged Walk-In doors

A. Remove the old gasket and clean the surface

the top

#016549 – 60” x 84”

wood block and hammer. Do not force the
gasket into place; excessive force may damage

gasket is too wide. Be sure the gasket is properly

Figure 2

Figure 3

where the new gasket will be placed.

B. Position the new gasket, starting at

corners. Tap it into place with a wood block and
hammer. Do not stretch the gasket to make it fit.
Be sure the gasket lies flat. See Figure 2.

C. Check door for proper operation and seal.

Part Numbers:

#016543 – 24” x 78”
#017402 – 30” x 78”
#017403 – 30” x 84”
#016546 – 34” x 78”
#016547 34” x 84”
#054117 – 36” x 78”
#054119 – 36” x 84”
#032999 – 42” x 78”
#032999 – 42” x 84”
#016548 – 48” x 84”

A. Open the door 90 degrees.

B. Grasp the old gasket and pull it away from the

interior skin of the door. Clean the surface where
the new gasket is to be placed.

C. Position the new gasket; tap it into place with a

the door cap.

D. If the gasket binds when the door is closed, the

centered, and trim the ends as needed. See

Figure. 3.

Part Numbers:

#016614 – 30” Door
#016611 – 34” Door
#054028 – 36” Door
#016612 – 42” & 48” Doors
#016613 – 60” Door

REV: 5/2013 IM-268S-11 2013 © Bally Refrigerated Boxes, Inc. 3