Baldor VS1SD Installation And Operation Manual

VS1SD

Analog I/O

Jumper Settings

Control Circuit Board

Relay outputs

Type

Function

Internal

supply

Active

high

JP6

JP1

J1 J2 J3

P3

JP3

JP3

JP2

ENP

ENP

EPN

EPN

EPN

EPN

EPN

DFT

DFT

DFT

DFT

DFT

INP

INP

INP

INP

INP

ENP

ENP

ENP

JP6

120 ohm

termination

No

termination

JP5

JP5

JP5

JP5

JP5

JP6 JP6

JP6

Factory

settings as

shown

Note:

Relay outputs are

rated at 10-30 VDC or

240 VAC @ 5 A resistive

(non-inductive).

Digital input connections

shown when using factory

default jumper settings

1

1

1

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Load

Load

Load

P1503 P1504

Load

Relay Out 1 N.C.

Enable

0-10 VDC

Dig. Input 1

Analog GND

Analog input 1

Pot. reference

Analog input +2

Analog output 1*

Analog output 2*

*Referenced to J1-1

Analog input -2

P1408

P1510, P1511, P1512

P1513, P1514, P1515

Dig. Input 2

Dig. Input 3

Dig. Input 4

Dig. Input 5

Dig. Input 6

Dig. Input 7

Dig. Input 8

Relay Out 1 COM

Relay Out 2 COM

Relay Out 1 N.O.

Relay Out 2 N.O.

Relay Out 1 N.C.

232425 26 27 28 29 30

P1

Fault

USB

USB port

1

1

1

1

RS485

S G A B S

1

1

Active

low

External

supply

ANAIN2

JP1

ANAOUT1

JP2

Voltage

Current

Communications

Termination jumper

Digital Outputs

Control Board

Control Board

Sourcing Current Connections

Sinking Current Connections

Note: Digital outputs are rated at 24 VDC @ 60 mA resistive (non-inductive).

J2

J2

P1501

Out 1

P1501

Out 1

P1502

Out 2

P1502

Out 2

J3

J3

Digital output 1+ (Collector)

Digital output 1+ (Collector)

Digital output 2+ (Collector)

Digital output 2+ (Collector)

Digital output 1- (Emitter)

Digital output 1- (Emitter)

Digital output 2- (Emitter)

Digital output 2- (Emitter)

External User Return

External User Return

External User +24 V

External User +24 V

Internal +24 V

Internal +24 V

Internal 24 V Return

Internal 24 V Return

171718181919202021212222232324

24

Note: Optional equipment
such as input/output
reactors/filters are not
shown. See instruction
manual MN766.

Note: See instruction
manual MN766 for
important information
regarding motor power
wiring and output
reactors.

Thermostat and control
leads must be in
separate conduits.

Frame Size AA 1-Phase Input Drives

Frame Size AA 3-Phase Input Drives

Frame Size B and C Drives

Frame Size D Drives

L1 L2 N GND

R1/B+

R2 B- T1 T2 T3 TH1 TH2 GND L1 L2 L3 GND

R1/B+

R2 B- T1 T2 T3 TH1 TH2 GND

L1 L2 L3

B+/R1

R2 B- T1 T2 T3 TH1 TH2 GND L1 L2 L3 T1 T2 T3R+/R1 R2 B-

Motor
Chassis
Ground

Motor
Chassis
Ground

TH1 TH2 GND

Keypad Components

The keypad is used to
program the control
parameters, to operate
the motor and to monitor
the status and outputs of
the control by accessing
the display options, the
diagnostic menus and the
fault log. Additionally, drive
parameters can be stored
in the keypad for future
retrieval.

Display Features

Speed Reference

Defines action of F2 keyDefines action of F1 key

Local RemotePresent Menu Selection

Stop – Forward – Reverse

Indicator Lights:
(On when indicated Key is active)

FWD & REV: Green light indicator.

STOP: Red light indicator

JOG: Jog Speed Selected Green light indicator

Display Diagnostics –

I/O Status
I/O Function configuration
Modified Parameters
Control Operation Data
Custom Units
Fault Display – 10 Faults with Time Stamp

F2 – Clears faults or undo parameter edit changes or function

indicated by text displayed directly above key.

 Up Arrow  Left Arrow
 Down Arrow  Right Arrow

Moves cursor to select menu choices.

LOCAL/REMOTE – Switches between local and remote
modes.

HELP – Provides help at each display screen, setup parameter

and fault. Press to view/close help information.

JOG – Initiates Jog mode. Press FWD or REV for motion. Only

in local mode.

FWD –

When pressed, initiates a forward direction run command.

Indicator Lights – (on indicated key)

STOP key with red light indicator.
FWD key with green light indicator.
REV key with green light indicator.
JOG key with green light indicator.

Keypad Display – Displays status Information during Local or

Remote operation. It also displays information during parameter
setup and fault or Diagnostic information.

F1 – Alternates or "toggles" between the last two menu choices

or function indicated by text displayed directly above key.

ENTER – Press ENTER to save parameter value changes. In

the display mode the ENTER key is used to directly set the local
speed reference. It is also used to select other operations when
prompted by the keypad display.

MENU/ESC – Selects the menu display when viewing status.

The following menu items are shown: Status, Basic Params,
Advanced Prog, Event Log, Diagnostics and Display Options.
Backs up one level for other screens.

REV – When pressed, initiates a reverse direction run

command.

STOP – Initates a stop command.

Note: Pressing the stop key twice in succession will immediately
disable the top drive placing the motor in a coast stop condition.

STATUS FWD LOCAL

159.5V 600RPM

6.2A 20.0HZ

DIAG 600R MAIN

Digital Input Jumper Settings

Please consult the VS1SD Installation and Operation Manual, MN766, before operating the drive.

Also, please read the precautionary and warning statements in the Safety Notice, Paragraph 1.2, in MN766.

AC Input power

PE

Star
Point

See instruction
manual MN766

Fuses

AC Input

Dynamic Brake

SHIELD

STATUS
BASIC PARAMS
ADVANCED PROG
EVENT LOG
DIAGNOSTICS

STATUS BACK

STATUS
BASIC PARAMS
ADVANCED PROG
EVENT LOG
DIAGNOSTICS

STATUS BACK

LEVEL 1 BLOCKS
LEVEL 2 BLOCKS
LEVEL 3 BLOCKS
MODIFIED PARAMS
LINEAR LIST

STATUS BACK

BASIC PARAMS

LEVEL 2 BLOCKS

ADVANCED PROG

Auto Tuning Procedure

For PM Closed Loop Control Type:

1) Press MENU.
Scroll to BASIC PARAMS.
Press ENTER.

At this point the display shows
CONTROL TYPE F1601,– the
default value is "PM Closed
Loop" – press DOWN arrow to
continue tuning.

2) PM MOTOR TYPE ­Default value is Int PM. Press
DOWN arrow to continune
or press ENTER then UP or
DOWN to change MOTOR
TYPE to SURFACE PM - press
ENTER to select then DOWN
arrow to continue.

3) Enter values from the motor
nameplate for each of the
following "MOTOR DATA"
parameters. Press ENTER to
begin editing – after each value
is programmed, press ENTER
then DOWN arrow for the next
item.

• MOTOR RATED VOLT

• MOTOR RATED AMPS

• MOTOR RATED SPD

• MOTOR RATED FREQ

4) FEEDBACK SOURCE –

(Standard VS1SD drives factory

setting is "Daughter FDBK") –
press DOWN arrow.

5) ENCODER COUNTS
– Press DOWN arrow to skip
this parameter to continue.
Note: Contact Baldor if an
encoder must be used for your
application.

6) Scroll to CALC MOTOR
MODEL – press ENTER – select
YES – press ENTER.

7) After CALC MOTOR MODEL
is complete, press F2 to exit
MOTOR DATA and BASIC
PARAMS to return to the menu.

8) ENABLE DRIVE, (Close J2-8
– J3-24 circuit).

9) Scroll to ADVANCED PROG

– press ENTER.

10) Scroll to LEVEL 2 BLOCKS

– press ENTER

(Note: Procedure requires that load be decoupled from motor shaft. See details below if this is not possible.

11) Scroll to AUTO TUNE –
press ENTER

12) Skip ANA OFFSET TRIM –

Scroll to ONE-STEP TUNING

– press ENTER – select Yes –
press ENTER.

The ONE-STEP TUNING will

take approx. 3-4 minutes to
complete.

13) After the static portion of
AUTO TUNE is complete, the
display will alternately show
STATIC TEST DONE – ROTARY
FOLLOW and PRESS ENTER

FOR FEEDBACK ALIGN. Select

one of the following:

a) if the motor is coupled to the

load, press F2 to exit AUTO

TUNING

b) If the motor is not coupled

to the load, press ENTER to
begin rotation tuning. The rst

test is "FEEDBACK ALIGN" –

press ENTER.

14) After "FEEDBACK ALIGN"

TEST PASSED – press ENTER
for "FLUX CUR TUNE".

15) After "FLUX CUR TUNE"
TEST PASSED – press ENTER
for "SPD LOOP TUNE".

16) After "SPD LOOP TUNE"
TEST PASSED – press ENTER
for "END OF TEST".

17) Press F2 to return to the
MENU – press F1 to return to
the STATUS display.

18) It may be possible to
improve the speed loop after
the motor is coupled to the load
by manual tuning of the Speed

Prop Gain (P1635), Speed Int
Gain (P1636) and Speed Diff
Gain (P1637).

Note: It is not recommended to
perform SPEED LOOP Autotune
while the load is coupled to the
motor.

BASIC MOTOR CONTROL

CONTROL TYPE

PM Closed Loop

STATUS F1601T1 BACK

BASIC MOTOR CONTROL

MOTOR RATED VOLT

230.0 V

STATUS F2401T1 BACK

BASIC MOTOR DATA

FEEDBACK SOURCE

Daughter FDBK

STATUS F2409T1 BACK

BASIC MOTOR DATA

ENCODER COUNTS

1024 PPR

STATUS F2408T1 BACK

MS766 Jan. 2012

BASIC MOTOR CONTROL

PM MOTOR TYPE

Int PM

STATUS F1677T1 BACK

BASIC MOTOR CONTROL

PM MOTOR TYPE

Surface PM

STATUS F1677T1 BACK

BASIC MOTOR DATA

CALC MOTOR MODEL

YES

STATUS F2414T1 BACK

PROG AUTO TUNE

ONE-STEP TUNING

Yes

BASIC F2902 BACK