Baldor VS1GV Installation And Operational Manual

VS1GV

Analog I/O

Jumper Settings

Control Circuit Board

Relay outputs

Type

Function

Internal

supply

Active

high

JP6

JP1

J1 J2 J3

P3

JP3

JP3

JP2

ENP

ENP

EPN

EPN

EPN

EPN

EPN

DFT

DFT

DFT

DFT

DFT

INP

INP

INP

INP

INP

ENP

ENP

ENP

JP6

120 ohm

termination

No

termination

JP5

JP5

JP5

JP5

JP5

JP6 JP6

JP6

Factory

settings as

shown

Note:

Relay outputs are

rated at 10-30 VDC or

240 VAC @ 5 A resistive

(non-inductive).

Digital input connections

shown when using factory

default jumper settings

1

1

1

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Load

Load

Load

P1503 P1504

Load

Relay Out 1 N.C.

Enable

0-10 VDC

Dig. Input 1

Analog GND

Analog input 1

Pot. reference

Analog input +2

Analog output 1*

Analog output 2*

*Referenced to J1-1

Analog input -2

P1408

P1510, P1511, P1512

P1513, P1514, P1515

Dig. Input 2

Dig. Input 3

Dig. Input 4

Dig. Input 5

Dig. Input 6

Dig. Input 7

Dig. Input 8

Relay Out 1 COM

Relay Out 2 COM

Relay Out 1 N.O.

Relay Out 2 N.O.

Relay Out 1 N.C.

232425 26 27 28 29 30

P1

Fault

USB

USB port

1

1

1

1

RS485

S G A B S

1

1

Active

low

External

supply

ANAIN2

JP1

ANAOUT1

JP2

Voltage

Current

Communications

Termination jumper

Digital Outputs

Control Board

Control Board

Sourcing Current Connections

Sinking Current Connections

Note: Digital outputs are rated at 24 VDC @ 60 mA resistive (non-inductive).

J2

J2

P1501

Out 1

P1501

Out 1

P1502

Out 2

P1502

Out 2

J3

J3

Digital output 1+ (Collector)

Digital output 1+ (Collector)

Digital output 2+ (Collector)

Digital output 2+ (Collector)

Digital output 1- (Emitter)

Digital output 1- (Emitter)

Digital output 2- (Emitter)

Digital output 2- (Emitter)

External User Return

External User Return

External User +24 V

External User +24 V

Internal +24 V

Internal +24 V

Internal 24 V Return

Internal 24 V Return

171718181919202021212222232324

24

L1 L2 L3

Fuses

TH1 TH2 GND

R1/B+
R2 B- T1 T2 T3

AC Input power

PE

Encoder

Encoder Board

Chassis
GND

J1

1

1

16

J1 plns
1-2 5 VDC
2-3 12 VDC

Star
Point

Optional regen
resistor
(Dynamic Brake)

Note: Optional equipment such as
input/output reactors/filters are not
shown. See instruction manual MN765

Note: See instruction manual MN765
for important information regarding AC
power wiring and fusing.

Note: See
instruction
manual MN765
for important
information
regarding motor
power wiring and
output reactors.

Thermostat,
encoder and control
leads must be in
separate conduits.

J1 jumper setting
for encoder output
power

GRY

SHIELD

A+A-B+B–C+

C-

VIO

YEL

ORN

BLU

GRN

WHT

BLK

V+

V-

Frame Size AA 1-Phase Input Drives

Frame Size AA 3-Phase Input Drives

Frame Size E Drives

Frame Size F Drives

Frame Size B and C Drives

Frame Size D Drives

L1 L2 N GND

R1/B+

R2 B- T1 T2 T3 TH1 TH2 GND L1 L2 L3 GND

R1/B+

R2 B- T1 T2 T3 TH1 TH2 GND

L1 L2 L3

B+/R1

R2 B- T1 T2 T3 TH1 TH2 GND L1 L2 L3

L1 L2 L3

R1 R2

T1 T2 T3

T1 T2 T3

R+/R1 R2 B-

L1 L 2 L3 B+/R1 R 2 B - TH1 TH2 GND T1 T2 T3

Motor
Chassis
Ground

Motor
Chassis
Ground

TH1 TH2 GND

TH1 TH2 GND

See instruction
manual MN765

AC Input

Dynamic Brake

Motor Power

Thermostat

Keypad Components

The keypad is used to
program the control
parameters, to operate
the motor and to monitor
the status and outputs of
the control by accessing
the display options, the
diagnostic menus and the
fault log. Additionally, drive
parameters can be stored
in the keypad for future
retrieval.

Display Features

Speed Reference

Defines action of F2 keyDefines action of F1 key

Local RemotePresent Menu Selection

Stop – Forward – Reverse

Indicator Lights:
(On when indicated Key is active)

FWD & REV: Green light indicator.

STOP: Red light indicator

JOG: Jog Speed Selected Green light indicator

Display Diagnostics –

I/O Status
I/O Function configuration
Modified Parameters
Control Operation Data
Custom Units
Fault Display – 10 Faults with Time Stamp

F2 – Clears faults or undo parameter edit changes or function

indicated by text displayed directly above key.

 Up Arrow  Left Arrow

 Down Arrow  Right Arrow

Moves cursor to select menu choices.

LOCAL/REMOTE – Switches between local and remote
modes.

HELP – Provides help at each display screen, setup parameter

and fault. Press to view/close help information.

JOG – Initiates Jog mode. Press FWD or REV for motion. Only

in local mode.

FWD –

When pressed, initiates a forward direction run command.

Indicator Lights – (on indicated key)

STOP key with red light indicator.
FWD key with green light indicator.
REV key with green light indicator.
JOG key with green light indicator.

Keypad Display – Displays status Information during Local or

Remote operation. It also displays information during parameter
setup and fault or Diagnostic information.

F1 – Alternates or "toggles" between the last two menu choices

or function indicated by text displayed directly above key.

ENTER – Press ENTER to save parameter value changes. In

the display mode the ENTER key is used to directly set the local
speed reference. It is also used to select other operations when
prompted by the keypad display.

MENU/ESC – Selects the menu display when viewing status.

The following menu items are shown: Status, Basic Params,
Advanced Prog, Event Log, Diagnostics and Display Options.
Backs up one level for other screens.

REV – When pressed, initiates a reverse direction run com-

mand.

STOP – Initates a stop command. Note: Pressing the stop key

twice in succession will immediately disable the top drive plac­ing the motor in a coast stop condition.

STATUS FWD LOCAL

159.5V 600RPM

6.2A 20.0HZ

DIAG 600R MAIN

Digital Input Jumper Settings

Please consult the VS1GV Installation and Operation Manual, MN765, before operating the drive.

Also, please read the precautionary and warning statements in the Safety Notice, Paragraph 1.2, in MN765.

STATUS
BASIC PARAMS
ADVANCED PROG
EVENT LOG
DIAGNOSTICS

STATUS BACK

STATUS
BASIC PARAMS
ADVANCED PROG
EVENT LOG
DIAGNOSTICS

STATUS BACK

STATUS
BASIC PARAMS
ADVANCED PROG
EVENT LOG
DIAGNOSTICS

STATUS BACK

STATUS
BASIC PARAMS
ADVANCED PROG
EVENT LOG
DIAGNOSTICS

STATUS BACK

STATUS
BASIC PARAMS
ADVANCED PROG
EVENT LOG
DIAGNOSTICS

STATUS BACK

STATUS
BASIC PARAMS
ADVANCED PROG
EVENT LOG
DIAGNOSTICS

STATUS BACK

LEVEL 1 BLOCKS
LEVEL 2 BLOCKS
LEVEL 3 BLOCKS
MODIFIED PARAMS
LINEAR LIST

STATUS BACK

LEVEL 1 BLOCKS
LEVEL 2 BLOCKS
LEVEL 3 BLOCKS
MODIFIED PARAMS
LINEAR LIST

STATUS BACK

LEVEL 1 BLOCKS
LEVEL 2 BLOCKS
LEVEL 3 BLOCKS
MODIFIED PARAMS
LINEAR LIST

STATUS BACK

BASIC PARAMS BASIC PARAMS

BASIC PARAMS

LEVEL 2 BLOCKS

LEVEL 2 BLOCKS

LEVEL 2 BLOCKS

ADVANCED PROG

ADVANCED PROG

ADVANCED PROG

Auto Tuning Procedures for Closed Vector, Open Vector and V/F Control

For Closed Vector Control Type: For Open Vector Control Type: For V/F Control Type:

1) Press MENU.
Scroll to BASIC PARAMS.
Press ENTER.

At this point the display
shows CONTROL TYPE
F1601, – the default value is
"Closed Vector" – press EN­TER to change the setting to
Open Vector C1601, – press
ENTER.

2) Press the DOWN Arrow
key and enter values from the
motor nameplate for each of
the following "MOTOR DATA"
parameters. Press ENTER
to begin editing – after each
value is programmed, press
ENTER then DOWN arrow for
the next item.

• MOTOR RATED HP

• MOTOR RATED VOLT

• MOTOR RATED AMPS

• MOTOR MAG AMPS*

• MOTOR RATED SPD

• MOTOR RATED FREQ

*If this is not shown on the

motor nameplate, use the
formula:

MOTOR MAG AMPS = 0.4 X

MOTOR RATED AMPS.

3) CALC MOTOR MODEL –
press ENTER – select "Yes"
– press ENTER

4) After CALC MOTOR

MODEL is complete, Press
F2 to exit MOTOR DATA and
BASIC PARAMS to return to
the MENU.

5) ENABLE DRIVE, (close

J2-8 – J3-24 circuit).

6) Scroll to ADVANCED

PROG – press ENTER.

7) Scroll to LEVEL 2 BLOCKS
– press ENTER

8) Scroll to AUTO TUNE –
press ENTER.

9) Skip ANA OFFSET TRIM
– Scroll to ONE-STEP TUN-

ING – press ENTER – select

"Yes" – press ENTER. The

ONE-STEP TUNING will
take approx. 3-4 minutes to

complete.

10) After the static portion
of AUTO TUNE is complete,
the display will alternately
show STATIC TEST DONE
– ROTARY FOLLOW and

PRESS ENTER FOR FLUX

CUR TUNE. Select one of the
following:

a) if the motor is coupled
to the load, press F2 to exit

AUTO TUNING

b) If the motor is not coupled
to the load, press ENTER to
begin rotation tuning. The

rst test is "FOR FLUX CUR

TUNE" – press ENTER.

11) After "FLUX CUR TUNE"

TEST PASSED – press
ENTER for "MEASURE

Xm(ROT)"

12) After "MEASURE

Xm(ROT)" TEST PASSED –

press ENTER for "END OF
TEST".

13) PRESS F2 three times to
return to MENU – press F1 to
show STATUS display.

14) Couple motor to load and

run " SPEED LOOP TUNE"
to get a better response or
manually tune the speed

loop using Speed Prop Gain
(P1635), Speed Int Gain
(P1636) and Speed Diff Gain

(P1637)

OPEN VECTOR AUTO TUNE
COMPLETE

1) Press MENU.
Scroll to BASIC PARAMS.
Press ENTER.

At this point the display
shows CONTROL TYPE
F1601, – the default value is
"CLOSED VECTOR" – press
ENTER to change the setting
to V/F Control C1601, –
press ENTER.

2) Press the DOWN Arrow
key and enter values from the
motor nameplate for each of
the following "MOTOR DATA"
parameters. Press ENTER
to begin editing – after each
value is programmed, press
ENTER then DOWN arrow for
the next item.

• MOTOR RATED HP

• MOTOR RATED VOLT

• MOTOR RATED AMPS

• MOTOR MAG AMPS*

• MOTOR RATED SPD

• MOTOR RATED FREQ

*If this is not shown on the

motor nameplate, use the
formula:

MOTOR MAG AMPS = 0.4 X

MOTOR RATED AMPS.

3) CALC MOTOR MODEL –
press ENTER – select YES
– press ENTER

4) After CALC MOTOR

MODEL is complete, Press
F2 to exit MOTOR DATA and
BASIC PARAMS to return to
the MENU.

5) ENABLE DRIVE, (close

J2-8 – J3-24 circuit).

6) Scroll to ADVANCED

PROG – press ENTER.

7) Scroll to LEVEL 2 BLOCKS
– press ENTER

8) Scroll to AUTO TUNE –
press ENTER.

9) Skip ANA OFFSET
TRIM – Scroll to STATOR
R1 TUNE – press ENTER –
select "Yes" – Press ENTER.
After STATOR R1 TUNE is
complete – (TEST PASSED),
press ENTER to END (This is
a static tune, motor will not
rotate).

10) PRESS F2 three times to
return to MENU – press F1 to
show STATUS display.

V/F CONTROL AUTO TUNE
COMPLETE

1) Press MENU.
Scroll to BASIC PARAMS.
Press ENTER.

At this point the display shows
CONTROL TYPE F1601,– the
default value is "Closed Vector"
– press DOWN arrow to con­tinue "Closed Vector" tuning.

2) Enter values from the mo­tor nameplate for each of the
following "MOTOR DATA"
parameters. Press ENTER to
begin editing – after each value
is programmed, press ENTER
then DOWN arrow for the next
item.

• MOTOR RATED HP

• MOTOR RATED VOLT

• MOTOR RATED AMPS

• MOTOR MAG AMPS*

• MOTOR RATED SPD

• MOTOR RATED FREQ

*If this is not shown on the mo-

tor nameplate, use the formula:

MOTOR MAG AMPS = 0.4 X

MOTOR RATED AMPS.

3) FEEDBACK SOURCE –

(Standard VS1GV drives factory

setting is "Daughter FDBK") –
press DOWN arrow.

4) ENCODER COUNTS – Enter

the Pulse Per Revolution value,
PPR – press DOWN arrow.

5) Scroll to CALC MOTOR
MODEL – press ENTER – select
YES – press ENTER.

6) After CALC MOTOR MODEL
is complete, press F2 to exit
MOTOR DATA and BASIC
PARAMS to return to the menu.

7) ENABLE DRIVE, (Close J2-8

– J3-24 circuit).

8) Scroll to ADVANCED PROG

– press ENTER.

9) Scroll to LEVEL 2 BLOCKS –
press ENTER

10) Scroll to AUTO TUNE –
press ENTER

11) Skip ANA OFFSET TRIM –

Scroll to ONE-STEP TUNING

– press ENTER – select Yes –
press ENTER. The ONE-STEP

TUNING will take approx. 3-4

minutes to complete.

12) After the static portion of
AUTO TUNE is complete, the
display will alternately show
STATIC TEST DONE – ROTARY
FOLLOW and PRESS ENTER

FOR FEEDBACK ALIGN. Select

one of the following:

a) if the motor is coupled to the
load, press F2 to exit AUTO

TUNING

b) If the motor is not coupled to
the load, press ENTER to begin
rotation tuning. The rst test is

"FEEDBACK ALIGN" – press

ENTER.

13) After "FEEDBACK ALIGN"

TEST PASSED – press ENTER

for "FLUX CUR TUNE".

14) After "FLUX CUR TUNE"

TEST PASSED – press ENTER

for "MEASURE Xm(ROT)"

(Note: All procedures require that load be decoupled from motor shaft. See details below if this is not possible.

15) After "MEASURE Xm(ROT)" TEST PASSED –

press ENTER for "SPD LOOP TUNE".

16) After "SPD LOOP TUNE" TEST PASSED – press
ENTER for "END OF TEST".

17) Press F2 to return to the MENU – press F1 to
return to the STATUS display.

Optional Fine Tune (Steps 18 and 19)

18) Some applications perform better when the drive
is tuned with the load. For further tuning couple the
motor to the load.

19) Run the SPD LOOP TUNE to automatically tune

the speed loop, or adjust SPEED PROP GAIN, SPEED
INT GAIN, and SPEED DIFF GAIN to manually tune.

CLOSED VECTOR AUTO TUNE COMPLETE

BASIC MOTOR CONTROL

CONTROL TYPE

Closed Vector

STATUS F1601T1 BACK

BASIC MOTOR CONTROL

CONTROL TYPE

Open Vector

STATUS C1601T1 BACK

BASIC MOTOR CONTROL

CONTROL TYPE

V/F Control

STATUS C1601T1 BACK

BASIC MOTOR CONTROL

MOTOR RATED HP

0.5 HP

STATUS F2416T1 BACK

BASIC MOTOR DATA

MOTOR RATED HP

0.5 HP

STATUS C2416T1 BACK

BASIC MOTOR DATA

MOTOR RATED HP

0.5 HP

STATUS C2416T1 BACK

BASIC MOTOR DATA

FEEDBACK SOURCE

Daughter FDBK

STATUS F2409T1 BACK

BASIC MOTOR DATA

CALC MOTOR MODEL

Yes

STATUS F2414 BACK

BASIC MOTOR DATA

CALC MOTOR MODEL

Yes

STATUS F2414 BACK

BASIC MOTOR DATA

ENCODER COUNTS

1024 PPR

STATUS F2408T1 BACK

BASIC MOTOR DATA

CALC MOTOR MODEL

Yes

STATUS F2414 BACK

PROG AUTO TUNE

ONE-STEP TUNING

Yes

BASIC F2902 BACK

PROG AUTO TUNE

ONE-STEP TUNING

Yes

BASIC F2902 BACK

PROG AUTO TUNE

STATOR R1 TUNE

No

BASIC F2903 BACK

MS765 04/12 TCP 5000