Baldor 5, ID5601-EO Installation And Operation Manual
SERIES 5 MICRO INVERTER
NEMA-1 / IP-40
Installation and Operation Manual
For Catalog Number - ID5601- EO
MN785
ADJUSTABLE SPEED DRIV
E
2
TABLE OF CONTENTS
Section Page
1 Introduction ......................................................................................................................3
Safety Notice ..................................................................................................................8
2 Quick-Start Instructions....................................................................................................11
3 Mounting Instructions.......................................................................................................15
4 Electrical Connections .............................................................. ......................................15
5 Important Application Information ....................................................................................17
6 Setting Selectable Jumpers .............................................................................................19
7 Trimpot Adjustments ........................................................................................................21
8 Drive Operation................................................................................................................24
9 Pilot Light and Diagnostic LED’s......................................................................................25
10 Troubleshooting ...............................................................................................................26
Baldor District Offices ......................................................................................................31
Limited Warranty..................................................................................................Back Cover
Tables Page
1 Standard Features ...........................................................................................................4
2 Performance Features .....................................................................................................4
3 Protection Features..........................................................................................................5
4 Selectable Jumpers .........................................................................................................5
5 Trimpot Adjustments ........................................................................................................5
6 Optional Accessories .......................................................................................................6
7 Electrical Ratings .............................................................................................................6
8 General Performance Specifications ...............................................................................7
9 Terminal Block Wire and Tightening Torque Specifications ............................................15
10 Drive Operating Condition and Run/Fault Relay Contact Status .....................................17
11 Drive Operating Conditions and Status LED Indications .................................................25
12 Troubleshooting Guide.....................................................................................................27
13 Fault Recovery and Setting Drive ....................................................................................28
Figures Page
1 Quick-Start Connection Diagram .....................................................................................11
2 Cover Layout....................................................................................................................12
3 Drive Layout.....................................................................................................................13
4 Mechanical Specifications................................................................................................14
5 AC Line Input, Motor, and Ground Connections ..............................................................16
6 Run/Fault Relay Output Connection ................................................................................16
7 Maximum Allowed Motor Torque vs. Speed ....................................................................18
8 Open Ventilated Motor with External Fan Cooling ...........................................................18
9 AC Line Input Voltage Selection (Jumper J1) ..................................................................19
10 Motor Horsepower Selection (Jumper J2) .......................................................................19
11 Automatic or Manual Start and Reset Selection (Jumper J3) ..........................................20
12 60 Hz or 50 Hz Motor Selection (Jumpers J4 and J5) .....................................................20
13 Available Torque vs. Output Frequency...........................................................................20
14 120 Hz and 100 Hz Drive Output Frequency Selection (Jumpers J4 and J5) .................21
15 “Run” or “Fault” Output Relay Operation Selection (Jumper J6)......................................21
16 Minimum Speed Trimpot (MIN) Range ............................................................................21
17 Maximum Speed Trimpot (MAX) Range ..........................................................................22
18 Acceleration Trimpot (ACCEL) Range .............................................................................22
19 Deceleration Trimpot (DECEL) Range.............................................................................22
20 Slip Compensation Trimpot (COMP) Range....................................................................22
21 Current Limit Trimpot (CL) Range....................................................................................23
22 I
2
t Trip Time vs. Motor Current.........................................................................................23
3
1 INTRODUCTION
Thank you for purchasing the Adjustable Frequency Drive, ID5601-EO. Baldor, Inc. is committed
to providing total customer satisfaction by producing quality products that are easy to install and
operate. The ID5601-EO is manufactured with surface mount components incorporating
advanced circuitry and technology. The ID5601-EO is an Adjustable Frequency Drive which is
capable of variable speed control. In addition, it is housed in a NEMA-1 / IP-40 enclosure. It is
designed to operate 208 – 230 Volt 50 & 60 Hz 3-phase AC induction motors from 1/8 HP thru 1
HP. The sine wave coded Pulse Width Modulated (PWM) output operates at a carrier frequency
of 16 kHz which provides high motor efficiency and low noise. Adjustable Linear Acceleration
and Deceleration make the drive suitable for soft-start applications. The Motor Horsepower
Selection Jumper allows the drive to be used on a wide range of motor horsepower (1/8, 1/4,
1/2, 3/4, 1 HP) without recalibration or programming.
Its user-friendly design makes the ID5601-EO easy to install and operate. Setting the drive to
specific applications is accomplished with selectable jumpers and trimpots, which eliminates the
computer-like programming required on other drives. However, for most applications no
adjustments are necessary.
Main features include adjustable RMS Current Limit and I2t Motor Overload Protection. 1 In
addition, Adjustable Flux Vector Compensation with Static Auto-Tune and Boost provides high
torque and excellent load regulation over a wide speed range. Power Start™ delivers over 200%
motor torque to ensure startup of high frictional loads. Electronic Inrush Current Limit (EICL™)
eliminates harmful AC line inrush current. A Run/Fault Relay is provided, which can be used to
turn on or off equipment or to signal a warning if the drive is put into the Stop Mode or a fault has
occurred.
Standard front panel features include an On/Off AC Line Switch, a pilot light for power on, and a
Main Speed Potentiometer. Other features include PC board mounted diagnostic LEDs (Power
On (ON), Drive Status (ST) and Overload (OL)), Barrier Terminal Blocks to facilitate wiring (AC
line, motor, ground (earth), and Run/Fault Relay Output Contacts), adjustable trimpots (MIN,
MAX, ACCEL, DECEL, COMP, CL), customer selectable jumpers (AC Line Input Voltage
Selection, Motor Horsepower, Automatic or Manual Start and Reset
2
, Motor Frequency,
Frequency Multiplier, and a Run/Fault Output Relay). Refer to Tables 1 – 8, on pages 4, 5, and
6.
Optional accessories include: Forward-Stop-Reverse Switch.
Notes: 1. UL approved as an electronic overload protector for motors. 2. The optional ForwardStop-Reverse Switch is required for Manual Start
.
This product complies with all CE directives pertinent at the time of manufacture.
Contact your local Baldor District Office for Declaration of Conformity. Installation of a CE
approved RFI filter is required. Additional shielded cable and/or AC line cables may be
required along with a signal isolator.
4
TABLE 1 - STANDARD FEATURES
Feature Description
Simple to Operate
Does not require programming. Uses
trimpots and jumpers which are factory set
for most applications.
Dual AC Line Voltage (115 or 208/230 Volt AC
Operation)
Controls 208 – 230 Volt AC, 50 & 60 Hz,
3-phase motors from 115 or 208/230 Volt
AC line. (Jumper J1 must be installed for
115 Volt AC line operation.)
Motor Horsepower Selection Jumper
Allows the drive to be used on a wide
range of motor horsepower (1/8, 1/4, 1/2,
3/4, 1 HP) without recalibration or
programming.
Diagnostic LED’s
PC board mounted LEDs for Power on
(ON), Drive Status (ST), and Overload
(OL).
Run/Fault Relay Output Contacts
Can be used to turn on and off equipment
or to signal a warning if the drive is put
into a Stop Mode or a fault has occurred.
Barrier Terminal Blocks
Facilitate wiring of AC line, motor, ground
(earth) and Run/Fault Relay Output
Contacts.
On/Off AC Line Switch
Panel mounted. Used to turn on or off
power to the drive.
Pilot Light
Panel mounted. Indicates that power is
applied to the drive and the On/Off AC
Line Switch is set to the “ON” position.
Main Speed Potentiometer
Panel mounted. Provides adjustment of
motor speed.
Jumper Selections of Drive Output Frequency
Increases the motors speed up to two
times the rated RPM.
TABLE 2 - PERFORMANCE FEATURES
Feature Description
Power Start™
Provides more than 200% starting torque
which ensures startup of high frictional
loads.
Flux Vector Compensation with Static Auto-Tune
and Boost
Provides excellent load regulation over a
wide speed range.
Speed Range 60:1
5
TABLE 3 - PROTECTION FEATURES
Feature Description
Motor Overload (I2t) with RMS Current Limit
Provides motor overload protection which
prevents motor burnout and eliminates
nuisance trips*.
Electronic Inrush Current Limit (EICL™)
Eliminates harmful inrush AC line current
during startup.
Short Circuit
Shuts down the drive if a short circuit
occurs at the motor (phase-to-phase).
Regeneration
Eliminates tripping due to bus overvoltage
caused by rapid deceleration of high
internal loads.
Undervoltage and Overvoltage
Shuts down the drive if the AC line input
voltage goes above or below the
operating range.
MOV input transient suppression.
Prevents failure of power devices caused
by voltage spikes in the AC line.
Microcontroller Feature Self monitoring and auto-reboot.
* UL approved as an overload protector for motors.
TABLE 4 – SELECTABLE JUMPERS (See Section 6, on page 19)
Feature Description
AC Line Input Voltage Selection (115/230 Volts AC)
J1. Refer to Section 6.1, page 19.
Factory set for 208/230 VAC (Install
Jumper for 115 VAC Operation).
Motor Horsepower (1/8, 1/4, 1/2, 3/4, 1 HP) J2.
Refer to Section 6.2, page 19.
Selectable for the motor use.
Automatic or Manual Start and Reset. J3.
Refer to Section 6.3, page 19.
Factory set for Auto. Can be set for
Automatic start or Manual start (Optional
FSR Switch required).
Motor Frequency (50/60 Hz) J5.
Frequency Multiplier (1X, 2X) J4.
Refer to Sections 6.4.1 and 6.4.2, on page 20.
Factory set for 60 Hz. Must be set for the
motor being used. In addition, the drive
may be set for up to 2X the motors rated
RPM.
“Run” or “Fault” Output Relay Operation. J6, Refer
to Section 6.5, page 20.
Factory set to RUN position. Set to either
Run or Fault for intended application.
TABLE 5 - TRIMPOT ADJUSTMENTS (See Section 7, on pages 21 – 24)
Trimpot Description
Minimum Speed (MIN), Refer to Section 7.1, page
21.
Sets the minimum speed of the motor.
Maximum Speed (MAX), Refer to Section 7.2, page
22.
Sets the maximum speed of the motor.
Acceleration (ACCEL), Refer to Section 7.3, page
22.
Sets the amount of time for the motor to
accelerate from zero speed to full speed.
Deceleration (DECEL), Refer to Section 7.4, page
22.
Sets the amount of time for the motor to
decelerate from full speed to zero speed.
Slip Compensation (COMP) Refer to Section 7.5,
page 22.
Sets the amount of Volts/Hz to maintain set
motor speed under varying loads.
Current Limit (CL), Refer to Section 7.6, page 23.
Sets the current limit and limits the
maximum current (torque) to the motor.
6
TABLE 6 - OPTIONAL ACCESSORY
Description Catalog No.
Forward-Stop-Reverse Switch: Provides motor reversing, stop, and manual
start functions.
ID5FRS-2
TABLE 7 - ELECTRICAL RATINGS
AC Line Input Output Net Weight
Catalog
No.
Volts AC
50/60 HZ,
(Phase Φ)
Maximum
Current-
(Amps
AC)
Fuse or
Circuit
Breaker
Rating
(Amps)
Voltage
Range
(Volts
AC)
(Phase
Φ)
Maximum
Continuous
Load
Current
(RMS
Amps/
Phase)
Maximum
Horsepower
(HP(kW))
lbs. kg
115,
1 Φ
16.0 20
ID5601
- EO
208/2301,
1 Φ
10.0
15
0 – 230
3 Φ
3.6 1 (.75) 2.42 1.09
Note : 1. The drive is factory set for 208/230 Volt AC line input (J1 not installed). For 115 volt AC line
input, install Jumper J1 (supplied). See Section 6.1, on page 19.
7
TABLE 8- GENERAL PERFORMANCE SPECIFICATIONS
Description Specification
Factory
Settin
g
115 Volt AC Line Input Voltage Operating Range (Volts AC)1
115 (±15%) ──
208/230 Volt AC Line Input Voltage Operating Range (Volts AC)1
208 (-15%) /
2
30 (+15%)
2
──
Maximum Load (% Current Overload for 1 Minute) 150 ──
Horsepower Selection (HP) (Jumper J2)
1/8, 1/4, 1/2,
1
Carrier Frequency (kHz) 16 ──
Output Frequency Resolution (Bits) 10 ──
Minimum Speed Trimpot (MIN) Range (% Frequency Setting) 0 – 40 0
Maximum Speed Trimpot (MAX) Range (% Frequency Setting) 70 – 110 100
Acceleration Trimpot (ACCEL) and Deceleration Trimpot (DECEL)
Range (Seconds)
.3 – 20 1.5
Slip Compensation Trimpot (COMP) Range at Drive Rating (Volts/Hz) 0 – 3 1.5
Current Limit Trimpot (CL) Range (% Full Load) 0 – 200 160
Motor Frequency Setting (Hz) (Jumper J5) 50, 60 60
Output Frequency Multiplier (1X, 2X) (Jumper J4)3 1, 2 1
Minimum Operating Frequency at Motor (Hz) 0.3 ──
Speed Range (Ratio) 60:1 ──
Speed Regulation (30:1 Speed Range, 0 – Full Load) (% Base Speed)4 2.5 ──
Overload Protector Trip Time for Stalled Motor (Seconds) 6 ──
Undervoltage/Overvoltage Trip Points for 115 Volt AC Line Input (±5%)
(Volts AC)
1
76 / 141 ──
Undervoltage/Overvoltage Trip Points for 208/230 Volt AC Line Input
(±5%)
151 / 282 ──
Run/Fault Relay Output Contact Rating
(Amps at 30 Volts DC, 125 Volts AC, 230 Volts AC)
1, 0.5, 0.25 ──
Operating Temperature Range (°C / °F)
0 – 40 /
32 – 104
──
Notes: 1. Do not operate the drive outside the spec ified AC line input voltage operat ing range. 2.
The drive is factory set for 208/230 Volt AC line input (Jumper J1 not installed). For 115 Volt AC
line input, install Jumper J1 (supplied). See Figure 3, on page 12. 3. Allows the motor to operate
up to two times the rated RPM. Constant motor horsepower will result when operating the drive
in the “2X” mode above the motor rated frequency. 4. Dependant on motor performance.
8
SAFETY NOTICE
WARNING - STATEMENT INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF
NOT AVOIDED, COULD RESULT IN INJURY OR DEATH.
CAUTION - Statement indicates a potentially hazardous situation which, If not avoided, could
result in damage to property.
Note - Additional information that is not critical to the installation or operation.
WARNING! READ ALL SAFETY WARNINGS, ON PAGE 8, BEFORE USING THE
DRIVE. DISCONNECT MAIN POWER BEFORE MAKING CONNECTIONS TO THE DRIVE. TO
AVOID ELECTRIC SHOCK, BE SURE TO PROPERLY GROUND THE DRIVE.
WARNING! THIS EQUIPMENT MAY CONTAIN VOLTAGES AS HIGH AS 1000
VOLTS! ELECTRICAL SHOCK CAN CAUSE SERIOUS OR FATAL INJURY. ONLY QUALIFIED
PERSONNEL SHOULD ATTEMPT THE START-UP PROCEDURE OR TROUBLESHOOT THIS
EQUIPMENT.
WARNING! ELECTRICAL SHOCK CAN CAUSE SERIOUS OR FATAL INJURY. BE
SURE THAT ALL POWER IS DISCONNECTED FROM DRIVE BEFORE THE COVER IS
OPENED. OPENING OF THE COVER IS REQUIRED TO MAKE INSTALLATION
CONNECTIONS. ELECTRICAL SHOCK CAN CAUSE SERIOUS OR FATAL INJURY IF THE
COVER IS REMOVED AND POWER IS STILL APPLIED.
WARNING! ELECTRICAL SHOCK CAN CAUSE SERIOUS OR FATAL INJURY.
VERIFY THERE IS NO VOLTAGE PHASE-TO-PHASE OR PHASE-TO-NEUTRAL AT THE AC
LINE CONDUCTORS BEFORE TOUCHING THE AC INPUT WIRES. DO NOT TOUCH LIVE
WIRES. ALL POWER MUST BE DISCONNECTED BEFORE PROCEEDING.
WARNING! IT IS THE RESPONSIBILITY OF THE EQUIPMENT MANUFACTURER
AND INDIVIDUAL INSTALLER TO SUPPLY THIS SAFETY WARNING TO THE ULTIMATE END
USER OF THIS PRODUCT. (SW/FSC 5/2005) BE SURE TO FOLLOW ALL INSTRUCTIONS
CAREFULLY. FIRE AND/OR ELECTROCUTION CAN RESULT DUE TO IMPROPER USE OF
THIS PRODUCT.
WARNING! DO NOT USE THIS DRIVE IN AN EXPLOSIVE ENVIRONMENT. AN
EXPLOSION CAN CAUSE SERIOUS OR FATAL INJURY. THIS DRIVE IS NOT EXPLOSION
PROOF.
9
SAFETY NOTICE(Continued)
WARNING! HIGH VOLTAGE IS PRESENT IN THIS DRIVE. DISCONNECT MAIN
POWER BEFORE MAKING CONNECTIONS TO THE DRIVE. THE COVER MUST BE
PROPERLY INSTALLED AFTER ALL SETUP, CONNECTIONS, AND ADJUSTMENTS ARE
COMPLETE. IT REDUCES ELECTRICAL SHOCK HAZARD. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN ELECTRICAL SHOCK OR ELECTROCUTION.
WARNING! HIGH VOLTAGE IS PRESENT IN THE DRIVE. DISCONNECT MAIN
POWER BEFORE MAKING CONNECTIONS TO THE DRIVE. DO NOT ADJUST TRIMPOTS
WITH THE MAIN POWER APPLIED. IF ADJUSTMENTS ARE MADE WITH THE MAIN POWER
APPLIED, AN INSULATED ADJUSTMENT TOOL (PROVIDED) MUST BE USED AND SAFETY
GLASSES MUST BE WORN. FIRE AND/OR ELECTROCUTION CAN RESULT IF CAUTION IS
NOT EXERCISED.
WARNING! HIGH VOLTAGE IS PRESENT IN THIS DRIVE. DISCONNECT MAIN
POWER BEFORE MAKING CONNECTIONS TO THE DRIVE. TO PREVENT ACCIDENTAL
CONTACT WITH HIGH VOLTAGE, IT IS REQUIRED THAT THE COVER BE PROPERLY
INSTALLED AFTER ALL SETUP, CONNECTIONS, AND ADJUSTMENTS ARE COMPLETE.
THIS REDUCES ELECTRICAL SHOCK HAZARD. FAILURE TO OBSERVE THIS WARNING
COULD RESULT IN ELECTRICAL SHOCK OR ELECTROCUTION.
WARNING! AUTOMATIC START AND RESET: JUMPER J3 IS FACTORY SET TO
THE “AUTO” POSITION TO AUTOMATICALLY START THE DRIVE WHEN THE POWER IS
APPLIED AND THE ON/OFF AC LINE SWITCH IS SET TO THE “ON” POSITION.
WARNING! THE DRIVE WILL AUTOMATICALLY RESTART AFTER FAULT HAS
CLEARED. IF AN I
2
T OR SHORT CIRCUIT FAULT OCCURS, THE DRIVE MUST BE
RESTARTED BY SETTING THE ON/OFF AC LINE SWITCH TO THE “OFF” POSITION FOR A
MINIMUM OF 5 SECONDS.
WARNING! DO NOT DEPEND ON THE PILOT LIGHT OR THE PC BOARD
MOUNTED LED’s FOR A GUARANTEED POWER OFF INDICATION. BE SURE ALL AC
POWER IS "OFF" BEFORE SERVICING THE DRIVE TO AVOID ELECTRICAL SHOCK
HAZARD.
WARNING! MAKE SURE THAT THE POTENTIOMETER IS SET FULLY
COUNTERCLOCKWISE PRIOR TO APPLYING POWER. IF THIS IS NOT DONE, THE MOTOR
WILL RUN AT THE SPEED SETTING AT POWER UP. THIS MAY CAUSE BODILY INJURY IF
ONE IS IN CLOSE PROXIMITY OF MOVING PARTS.
10
SAFETY NOTICE (Continued)
CAUTION!
1. Some motors have low speed characteristics, which cause overheating and
winding failure under light load or no load conditions. If the motor is operated in this
manner for an extended period of time, it is recommended that the unloaded motor current
be checked from 2 - 15 hz (60 - 450 rpm) to ensure motor current does not exceed the
nameplate rating. Do not use motor if the motor current exceeds the nameplate rating. 2. It
Is Recommended that the Drive be used with Inverter Duty or TENV Motors.
CAUTION!
Disconnect motor leads (U, V and W) from control before performing a "Leakage
Resistance" test on the motor. Failure to disconnect motor from the control may result in
extensive damage to the control. The control is tested at the factory for high voltage I
leakage resistance as part of Underwriter Laboratory requirements.
CAUTION!
Suitable for use on a circuit capable of delivering not more than 5,000 RMS
symmetrical short circuit amperes listed here at rated voltage.
CAUTION!
Proper shielding, grounding, and filtering of this product can reduce the
emission of radio frequency interference (RFI) which may adversely affect sensitive
electronic equipment.
CAUTION!
Do not use the "115V" position for 230 Volt AC line input voltage. Damage will
occur to the drive. The 115V position provides 2 times the AC input voltage to the motor.
CAUTION
! GFCI Operation: Do Not Connect This Drive To An AC Power Source Controlled
By A Ground-Fault circuit-Interrupter.
CAUTION!
If the current limit is adjusted above 160% of the motor nameplate rating, this
can cause overheating of the motor.
CAUTION!
Do not leave the motor in a locked rotor condition for more than a few seconds
since damage may occur.
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