Balboa Water Group CD Cartridge CD Chip Ozone Generator User Manual

Green

White

Diagram 3

P/N 40694 Rev F April 27, 2010

Black

Typical 240V/60Hz

Green

240V/50Hz

or

Typical 110V/60Hz

Black White

O

for your pool or spa. It has Universal Auto-range Voltage that can operate with

any input voltage (110-240 VAC and 50/60 Hz).

Warning! Shock Hazard! No User Serviceable Parts. Do not attempt service of

this ozonator. Contact your dealer or service organization for assistance. Follow

all owners manual instructions. Installation must be performed by a licensed

electrician. Installation must be in compliance with all state, national, and local

building & electrical codes. No usable parts inside.

3

zone

“FOR REPLACEMENT”.
with the controller box connector, the white wire can be moved. Refer to Step 2 under
and white wires. To match alignment of the white wire of the ozone generator connector
This unit is shipped with the wiring as shown. 110V or 240V can be applied to the black

TM

by Balboa is a reliable and flexible system designed to generate ozone

Balboa Water Group, Tustin, CA

Installation Instructions for Balboa’s

CD Cartridge Ozone Generator

with Universal Input Power

CD Chip Ozone Generator

Check Valve

Supplied Tubing

Water Level
in Hot Tub

Air Inlet

Power Cords

Add tubing to create adequate Har tford Loop depending on spa configuration. *

Hart ford Loop

a

i

r

f

l

o

w

w

o

l

F

r

e

t

a

W

Water
Flow

Diagram 2

Ozone Injector

* The Hart ford Loop should extend as high as possible above the water level and as low as possible in the cabinet to avoid water in trusion into the ozone generator.

Water intrusion into the ozone generator is no t covered under warranty.

CHP

Air Inlet

Power Cords

(near power cord)

Diagram 1

the end of the hose near the check valve. You should feel a slight suction. If not,

check for hose kinks, hose obstructions, and that the check valve is in the proper

direction. When suction is obtained, attach the hose from the generator to the

barbed output of the ozone generator.

4. Turn off the control system and hook the power cable to the control system

OEM Installation

The effectiveness of the ozone generator is dependent on the design delivery

system per each manufacturer. It is the responsibility of the installer to follow the

installation procedures set forth by the manufacturer. Failure to do so will void the

warranty. Diagram 2 shows the basic layout recommended for the installation of

Balboa’s Ozone Generator.

1. Turn off all power.

2. Loop the hose into a “Hartford Loop” and have the upper part of the loops

positioned above the water line level as shown. Failure to do so could result

in water intrusion, which is not covered by the warranty. Attach the hose to the

ozone injector fitting on the spa plumbing. Install the check valve so that the

arrow points in the direction of air flow from the generator to the ozone injector

(Diagram 2).

Note: If you do not properly install the check valve, the air flow will be blocked

from going into the spa/pool and will not perform the ozonation process.

3. Power up the system and briefly run the filtration pump. Place your finger over

marked for Ozone. (Follow the system’s wiring diagram for the proper location.)

5. Turn the system power back on and run the pump. Confirm that the light in the

Ozone window is ON.

FOR REPLACEMENT (System with AMP connector on the outside of the box)

1. Follow the above steps (1-4).

2. Uncover the controller box. Match the wires’ output of the ozone AMP

connector mark on the outside of the box with the AMP connector provided with

the ozone generator. Refer to Diagram 3.

3. Insert the wire. You will feel it “click” into position when it is seated. A slight tug

on the wire is all that’s needed to be sure that the terminal is seated.

Both diagrams, Diagrams 1 & 2,

show that the ozone generators

must be mounted with their inlets

4. Mate the AMP connector and power up

the spa. Make sure that you are in filtration

cycle and confirm that the light on the ozone

generator window is on.

facing down. As shown (right), the

chip generator outlet will be pointing

to the left once installed.