Bakers Pride EP-3-8-3836 User Manual
OPERATION MANUAL
SUPERDECK SERIES ELECTRIC DECK OVENS
SERIES: EP, EB, & ER
BUILT BY CRAFTSMEN. TESTED BY TIME®.
BP SERIES RANGES
FLOOR MODEL ELECTRIC DECK OVEN OPERATION MANUAL
Models:
EP, EB, ER
Bakers Pride Oven Company, LLC is a wholly owned
subsidiary of Standex International Corporation.
Congratulations on your purchase of a Bakers Pride®
electric deck oven.
Please retain this manual for future references.
This equipment is design engineered for commercial
use only.
WARNING
FOR YOUR SAFETY: Do not store or use gasoline
or other flammable vapors or liquids in the vicinity
of this or any other appliance.
WARNING
CAUTION
Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death. Read the installation,
operating and maintenance instructions
thoroughly before installing or servicing this
equipment.
NOTICE
Instructions to be followed in the event the user
smells gas must be posted in a prominent location
in the kitchen area. This information shall be
obtained from the local gas supplier.
WARNING
Initial heating of oven may generate smoke or
fumes and must be done in a well-ventilated
area. Overexposure to smoke may cause nausea
or dizziness.
California Residents Only
WARNING: This product can expose you to
chemicals including chromium which is known to
the State of California to cause cancer and birth
defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov.
BAKERS PRIDE OVEN COMPANY, LLC.
1307 N. Watters Rd., Suite 180
Allen, TX 75013
Phone: 800.527.2100 | Fax: 914.576.0605 | www.bakerspride.com
P/N U4190A 9/18
TABLE OF CONTENTS
FLOOR MODEL ELECTRIC DECK OVEN OPERATION MANUAL
INSTALLATION INSTRUCTIONS 1
RECEIVING 1
LOCATION AND MINIMUM CLEARANCES 1
INSTALLATION 1
STACKING 3
STEAM OPTION 3
INSTALLATION OF DECKS 4
ELECTRICAL CONNECTION 5
SYSTEM CHECK 6
INITIAL START-UP 6
OPERATING INSTRUCTIONS 7
GENERAL BAKING 7
GENERAL BAKING TIPS 7
SPECIAL FEATURES 8
CLEANING 8
SERVICE AND TROUBLESHOOTING 9
SERVICE AND TROUBLESHOOTING CHART 10
RATING PLATE 10
PARTS LIST W/EXPLODED VIEW 11
WIRING DIAGRAMS 13
WARRANTY 19
Models Covered
Model Elements
Per Deck
EP1(2,3)-8-3836 8 8 1 or 3 EB1(2,3)-8-5736 12 12 1 or 3
EP1(2,3)-8-5736 12 12 1 or 3 ER1(2,3)-12-3836 8 8 1 or 3
EB1(2,3)-8-3836 8 8 1 or 3 ER1(2,3)-12-5736 12 12 1 or 3
Total Kw
Per deck
Phase Model Elements
Per Deck
Total Kw
Per deck
Phase
INSTALLATION INSTRUCTIONS
Receiving
Read the notice on the outside carton regarding damage
in transit. “CONCEALED DAMAGE”, damage discovered
after opening the crate(s), must be reported immediately
to the carrier. The carrier will perform an inspection of
the damage and furnish forms for the consignee’s claim
against the carrier. Retain all packing material- including
outer carton until the inspection has been completed.
Location And Minimum Clearances
Adequate air space must be provided for proper venting
of the controls and provisions must be made for venting
of the cooking vapors. The Oven must be installed in a
well-ventilated area and following minimum clearances
must be maintained at all times:
Ovens can be installed with “Zero” clearances (back
and sides) from combustible and non-combustible
materials.
The Ovens may be installed on combustible Flooring if
mounted on the Legs provided. Keep the area around
your oven free and clear of all combustible materials.
Installation
Place the oven and parts as close to the area of final
installation before un-crating. Your oven is packed
sitting on its back. Leave it on its back while unpacking.
The pallet may be left under oven for convenience in
further handling. Unpack carefully to avoid damage to
the oven. If concealed damage is discovered, follow the
instructions detailed in Receiving section above.
a) Legs are shipped in a separate carton complete
with mounting bolts and washers. Firmly bolt two
legs (in case of casters, the two with the brakes
must be used here) to the upper two corners
(front) of the oven as it rests on the pallet. Note:
(See Fig. 1).
b) Using sufficient help, tilt the oven forward and
lower it down so that the two front legs come to
rest on the floor. (See Fig.2)
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FLOOR MODEL ELECTRIC DECK OVEN OPERATION MANUAL
INSTALLATION INSTRUCTIONS
WARNING
In case of casters, the brakes must be firmly
applied and in a locked position before
proceeding with the next step, in order to prevent
the oven from rolling away while lifting the back.
It is advisable to have a person in front of each
caster leg, bracing his foot firmly against the
casters.
c) Using proper lifting equipment, raise the back of
the oven to a height slightly more than the height
of the legs, remove the pallet and the rest of the
packing material and place a sturdy support under
the back side. (See Fig. 3)
Figure 1
d) Mount the two back legs and firmly tighten the
bolts, then lift the back of the oven somewhat and
remove the support.
e) Provide a suitable restraining chain or cable to
securely tether the appliance to the building
structure. The restraining chain or cable should
be of such length that it will stop movement of
the appliance BEFORE there is any strain on the
power supply cable.
f) Move the oven to its final location (in case of
casters, release the brakes, then reapply once in
position), maintaining the minimum distances
specified in Minimum Clearances section above.
g) Remove all loose parts and packages from the
oven interior.
h) Insert the short piece of tapered pipe supplied (see
fig.4) into the hole at the top, located near the left
rear corner of the oven (see fig.5A). Turn it to the
desired direction, mark the location of the holes
and drill three 1/8” diameter holes, then secure it
with the screws supplied for that purpose. This pipe
is to prevent accidental closure of the vent opening
by items stored on top of the oven.
Figure 2
Figure 3
Figure 4
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FLOOR MODEL ELECTRIC DECK OVEN OPERATION MANUAL
INSTALLATION INSTRUCTIONS
Stacking
These ovens can be stacked up to three high. Each unit
is built exactly the same, so it does not matter in what
order they are stacked. However, in case of a mix of 8”
and 12” deck heights, it is advisable to place the higher
deck(s) on the top, e.g.: mount the legs to one of the
lower decks.
Once the unit with the legs is in place (in case of casters
make sure the brakes are on), with the proper lifting
equipment gently place the next oven on top of the first
one and line up the back and sides with each other. (If
the ovens came with Steam Option, read Steam Option
section below before proceeding). Once the two ovens
are properly stacked, install the stacking brackets as
per instructions supplied with the kit. In case of a third
unit, gently place the oven on top of the second one,
line up the back and sides, then connect to the stacking
brackets.
Steam Option
If this option has been ordered and supplied, remove
the control panel(s) and left access cover(s) to gain
access to the steam plumbing as follows:
a) Remove all screws and vent knob from the control
panel. Loosen the set screw on the thermostat
knob and remove it. Pull the control panel out
at the bottom, then down and out from the vent
rod. Slip the right flange hole of the control panel
back onto the vent rod, then replace the vent knob
to keep the control panel in an open and secure
position. (See Fig. 5i)
b) Remove all screws from the left access panel, then
pull it forward and out of the oven.
c) After the internal pipe connections have been
completed as per instructions below, follow the
instructions supplied by the manufacturer of the
steam generator and the manufacturer of the
steam trap for final hook up to the steam supply.
Stacked Ovens
a) In all but the top oven, punch four 1 1/2”
diameter holes in each of the top covers, utilizing
the 1/8 locating holes. (See Fig. 5b)
b) Loosen the upper pipe union(s) and remove the
upperpart(s) from all but the top oven.
(See Fig. 5c).
Figure 5
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FLOOR MODEL ELECTRIC DECK OVEN OPERATION MANUAL
INSTALLATION INSTRUCTIONS
c) Raise the left side of the upper unit and place a
piece of wood or similar material to keep a 1” to
1 1/2” space between the two ovens.
d) Insert the connecting pipe, small end up,
(see Fig. 5d) through the access opening of the
lower unit and screw it into the lower pipe union of
the upper oven, leaving a space between the lower
union sections identical to the space between the
two ovens.
e) Lift the upper unit, remove the spacer and carefully
lower it until the two union parts in the lower oven
meet. Adjust the height of the connecting pipe,
if necessary, to have a perfect match at the lower
union, then tighten the lower union.
WARNING
It is very important to have a good match at the
lower union before tightening it. If the connecting
pipe is too long or too short, this will put undue
stress on the pipe joints and could cause failure
of these components and property damage or
injuries as well.
a) Depending on the model, three or four deck
supports (metal channels) have to be inserted in
the oven, front to back, flanges down and flat side
up. (See Fig.5f).
b) Slide one slab into the bake chamber along the
deck supports on the left side, lower the front end
carefully to avoid chipping of the deck corners,
then push tightly against the left oven wall.
c) Repeat the above for the second (and third)
slab, pushing it as tightly as possible against the
previous one to prevent any gaps.
d) With a long hook or similar tool, reach in and pull
all of the slabs as far to the front as possible. Insert
one (or two) of the wedges in the back and one at
the right side of the oven (see Figs. 6b & 7b) and
tap them down lightly.
f) At the end, insert the connecting pipe, small end
up, through the appropriate opening at the base of the
bottom unit and screw it into the lower pipe union.
Single Oven
Insert the connecting pipe, small end up, through the
appropriate opening of the base and screw it into the
lower pipe union. (See fig. 5e)
Installation Of Decks
Steel Decks
Steel Decks for Bake and Roast Application are factory
installed and no further installation is required.
Ceramic Decks
Ceramic Decks for Pizza Application are shipped in a
separate carton. Depending on the model, two
(see Fig. 6a) or three slabs (see Fig 7a) are provided
with each oven. This material is heavy and fragile and
should be handled carefully.
Figure 6
Figure 7
Figure 8
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FLOOR MODEL ELECTRIC DECK OVEN OPERATION MANUAL
INSALLATION INSTRUCTIONS
Electrical Connection
General Instructions
a) Only a licensed electrician should make the
electrical connections.
b) Make sure electrical supply corresponds with that
specified on the rating plate.
c) Only use copper conductors rated at 90°C
suitability sized for the electric current drawn.
d) All pole disconnect(s) must be provided by the
installer.
E(PBR) – 3836 – 8(12) Power and Current per Deck Power Supply
KW L1 (amp) L3 (amp) L2 (amp) N (amp) KW L1 (amp) L3 (amp) L2 (amp) N (amp)
8.0 38.6 38.6 208(1) 12.0 57.8 57.8
8.0 21.0 25.0 21.0 208 (3) 12.0 33.5 33.3 33.5
7.3 – 8.7 33.3-36.3 33.3-36.3 220-240 (1) 11.0-13.0 50.0-54.6 50.0-54.6
7.3 – 8.7 18.0-19.7 21.5-23.5 18.0-19.7 220-240 (3) 11.0-13.0 29.0-31.6 28.9-31.5 29.0-31.6
7.3 – 8.7 16.7-18.2 16.7-18.2 440-480 (1) 11.0-13.0 25.0-27.3 25.0-27.3
7.3 – 8.7 9.0-10.0 10.8-11.8 9.0-10.0 440-480 (3) 11.0-13.0 14.5-15.8 14.4-15.7 14.5-15.8
8.0 35.0 35.0 400-Y (1) 12.0 52.3 52.3
8.0 8.38 13.0 13.0 4.2 400-Y (3) 12.0 17.5 17.4 17.4 0.1
NOTE: EACH OVEN REQUIRES A SEPARATE CONNECTION !
Volts (Phase)
e) When installed, unit must be electrically grounded
in accordance with the local codes and/or the latest
edition of the National Electrical Code ANSI/NFPA
No. 70 in USA or Canadian Electrical Code, CSA
Standard C22.1, Part 1 in Canada.
f) FOR CE UNITS: The appliance must be connected
by an earthing cable to all other units in the
complete installation and thence to an independent
earth connection in compliance with EN 60335-1
and/or local codes. If flexible line cordage is used
to connect the equipment, it should be a minimum
of H07RN-F type conforming to EN60335-1 and/or
local codes.
E(PBR) – 5736 – 8(12) Power and Current per Deck
CAUTION
Overexposure to smoke or fumes may cause
nausea and dizziness. Be sure the oven is placed
in a well ventilated area.
Field Connections
a) Remove all screws and vent knob from the control
panel(s). Pull control panel out at the bottom,
then down and out from the vent rod. Slip the right
flange hole of the control panel back onto the vent
rod, then replace the vent knob to keep the control
panel in an open and secure position.
b) Remove all screws from the left access panel(s),
then pull forward and out of the oven.
Stacked ovens only!
In all but the top oven, punch four 1 1/2” diameter holes
in each of the top covers, utilizing the 1/8 locating holes.
(See Fig. 5b)
c) Feed power cable (supplied by the customer) through
the access hole at the left side (see Fig 5g) or at the
bottom (see fig. 5h) of the oven and pull the cable to
the front of the oven where it may be attached to the
opening in the oven frame. See fig. 5i).
d) Following the appropriate wiring diagram conforming
to the rating plate, connect the power supply leads
to the field wiring terminal block (see fig. 5j). The
ground wire should be connected to the grounding
lug (see fig. 5k) attached to the oven frame.
e) For single phase 2-wire or three phase 3-wire
supplies, the controlling branch circuit is designed
to operate at 208-240 volts AC and is pre-wired at
the factory between L1 and L2 of the field wiring
terminal block.
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