Bakers Pride EHE Operator’s Manual

COMBINATION OVEN OPERATION MANUAL
OPERATION MANUAL
COMBINATION OVENS
SERIES: EHE & EHG
BUILT BY CRAFTSMEN. TESTED BY TIME®.
COMBINATION OVEN OPERATION MANUAL
Bakers Pride Oven Company, LLC is a wholly owned subsidiary of Standex International Corporation.
Congratulations on the purchase of your new Bakers Pride® combination oven. By purchasing this new oven, you have entered into a new era of cooking. With the new technology and simplicity built into the combination oven, you will receive excellent results in no time at all. The oven’s ease and simplicity of operation will help you realize savings in training dollars.
With the one touch, simply identify the relevant food, push start, and you are cooking. The simplicity of operation guarantees consistently produced products without having to set times, temperatures, and finishes.
For the Chef, the offers a wide array of functions and steps that once tested can be saved and recreated by experienced kitchen staff as well as the first time operator.
NOTICE
Please read the operations manual in full before starting up the appliance to make sure all the benefits and safety information is understood.
For more information, culinary support, and customer service please contact 1- 800-927-6887
Appliance Model
S/N
Dealer
Installer
Date of Install
WARNING
California Residents Only
WARNING: This product can expose you to chemicals including chromium which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
BAKERS PRIDE OVEN COMPANY, LLC.
1307 N. Watters Rd., Suite 180
Allen, TX 75013
Phone: 800.527.2100 | Fax: 914.576.0605 | www.bakerspride.com
9/18
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COMBINATION OVEN OPERATION MANUAL
TABLE OF CONTENTS (continued)
INTRODUCTION 5
Intended use 5
SAFETY INFORMATION 5
Safety precautions 5
Safety signs and messages 5
Safe work practices 6
Specific precautions 7
General safety guidelines for installers, users, and service technicians 8
HEALTH AND SANITATION PRACTICES 9
WATER QUALITY 10
PRODUCT OVERVIEW 11
OPERATION 12
Oven commissioning and testing 12
Control panel 12
Pictograms key 13
Recipe screen by product type 13
Manual cooking screen 14
Home screen 15
How to interact with the touch-screen 15
Manual cooking mode 15
Cooking modes: convection, mixed and steam 16
Hold mode 18
Smoking mode 18
Starting and stopping cooking 19
Customized cooking programs 19
Creating a cooking program 20
Saving a cooking program 21
Modifying a cooking program 22
Copy, move, rename and delete 22
Selecting a program from the menu 23
The recipetuner interfaces 24
Rack control service mode 24
using the rack control function 25
creating a new rackcontrol program 27
using the easyservice function in rackcontrol 28
the regeneration function 29
regeneration programs 30
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COMBINATION OVEN OPERATION MANUAL
TABLE OF CONTENTS (continued)
The core probe and cooking in t 30
Recommendations for cooking 31
Cooking advice: cooking uniformity 31
Recommendations for cooking–vacuum cooking and pasteurization 31
Recommendations for cooking–hydration of the steam 32
Functions menu 32
Washing 32
Cooling 33
Service 34
Configuration 34
Boiler cleaning 35
Log display 35
Advanced services 35
MAINTENANCE AND CLEANING 37
PRODUCT OVERVIEW 38
WARRANTY 40
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COMBINATION OVEN OPERATION MANUAL
INTRODUCTION/SAFETY INFORMATION
Intended Use
Bakers Pride® combination ovens are solely intended for use in commercial kitchens.
The units may only be used for cooking food using the correct racks, containers, baking sheets, and slide in pans. Roll in rack dollies and cassettes must only be supplied for correct operation by Bakers Pride.
Units should only be used with purest quality drinking water for unit protection. The owner of the oven should test water for filtration needs. Water quality needs can be found in the manual under “Water Quality.”
Your new oven should not be used for the following purposes, among others:
• As a dishwasher
• Drying towels, paper, or dishes
• As a storage container
• Heating brines, oils, or other chemicals
• Heating closed containers (i.e. canned goods)
Safety Precautions
Always follow recommended safety precautions listed in this manual. To
the left is the safety alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury or property damage.
Safety Signs and Messages
The following safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken. Know and understand the meaning of these instructions, signs, and messages.
DANGER
Damage to the equipment, death or serious injury to you or other persons may result if these messages are not followed.
WARNING
• Heating flammable liquids
• Deep frying
• Cleaning air filters or equipment parts
This message indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
CAUTION
This message indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE
This message is used when special information, instructions or identification are required relating to procedures.
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COMBINATION OVEN OPERATION MANUAL
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911
SAFETY INFORMATION–SAFE WORK PRACTICES
Beware of High Voltage
This equipment uses high voltage. Serious injury can occur if you or any untrained or unauthorized person installs, services, or repairs this equipment. Always use an Authorized Service Agent to service your equipment.
Beware of Hot Surfaces– DO NOT Touch
The door on this unit reaches temperatures that can cause burns. Use caution when opening and closing the door. Do not touch any of the surfaces when the unit is heated.
Protect Children
Keep children away from this equipment. Children may not understand that this equipment is dangerous for them and others.
NEVER allow children to play near or operate your equipment.
Be Prepared for Emergencies
Be prepared for fires, injuries, or other emergencies. Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40-pound type BC fire extinguisher and keep it within 25 feet of your equipment. Keep emergency numbers for doctors, ambulance services, hospitals, and the fire department near your telephone.
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911
Know Your Responsibilities as an Employer
• Make certain your employees
know how to operate the equipment.
• Make certain your employees
are aware of the safety precautions on the equipment and in this manual.
• Make certain that you have thoroughly trained your
employees about operating the equipment safely.
• Make certain the equipment is in proper working
condition. If you make unauthorized modifications to the equipment, you will reduce the function and safety of the equipment as well as void the warranty.
Keep this Manual With the Equipment
This manual is an important part of your equipment. Always keep it nearby for easy access.
If you need to replace this manual, contact:
Bakers Pride
Technical Services Department 2812 Grandview Dr. Simpsonville, SC 29680
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
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COMBINATION OVEN OPERATION MANUAL
WARNING
WARNING
NOTICE
NOTICE
NOTICE
SAFETY INFORMATION–SPECIFIC PRECAUTIONS
CAUTION
Equipotential Ground Plane
When a high current flows through a conductor, differences in potential appear between the conductor and nearby metallic surfaces near the appliance. As a result, sparks may be produced between the appliance and surrounding metal surfaces. These sparks could cause serious injury, damage, or fire.
Bakers Pride provides an Equipotential ground terminal for the connection of a bonding conductor after the installation of the appliance per lEC60417-1. This terminal is located on the inside of the Power Entry Supply box near the Earth connection and is marked with this symbol.
WARNING
Disconnect power before servicing.
Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.
For Your Safety
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
All services must be performed by a qualified Bakers Pride authorized technician.
This manual is a part of your new combination oven. You must keep and maintain it for the entire life span of your oven and pass it on to the next owner of the unit.
Retain this manual for reference; keep it where you can use it.
This manual may be subject to new technical developments, modifications, and unforeseen errors.
Do not operate or attempt to operate this appliance or any accessories without reading completely and fully understanding this manual.
Do not connect Combi Steamer vent drain connection to any drain material that cannot sustain 175° Fahrenheit.
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SAFETY INFORMATION
COMBINATION OVEN OPERATION MANUAL
General Safety Guidelines for Installers, Users, and Service Technicians
• Read, understand, and follow the instructions, and heed and obey the warnings of the Installation Manual, the Operator’s Manual, and the labels on the Combi, accessories, and supporting products.
• Improper installation, maintenance, cleaning, or modifications to the Combi can lead to injury or death of the operator(s), and equipment and property damage.
• Steam – To avoid steam burns, open the Combi door by turning the handle to the left or clockwise (“airing”) position and waiting for the steam and condensate to clear. Then, turn to the right or counterclockwise and slowly open the door. Never breathe steam, superheated steam, or hot air. NOTE: The cooking program is interrupted whenever the door is opened.
• Heat – The Combi, cooking containers, shelves, and inner door and anything else inside the cooking compartment are HOT, as are many of the component parts. Wear DRY heatproof gloves or mitts.
• Cleaning and Daily Maintenance – Wait for the Combi to cool before cleaning and performing daily maintenance. Do NOT spray water in a hot cooking compartment. Do not use hoses, power cleaners, pressure washers, or harsh or abrasive cleaning agents inside OR outside the cooking compartment.
• Cleaning Agents – Use only Bakers Pride approved cleaning and descaling products. Follow the instructions and heed and obey the warnings on the labels. Other products can damage the Combi, cause injury, or present health hazards.
• Wear appropriate shoes/boots to the work area to help protect feet and to help prevent slips and falls.
• Use non-slip, draining, anti-fatigue FLOOR MATS (not included) rated for use in wet, greasy, and dry work areas to help prevent slipping and/or falling injuries. Obtain the best mats for your needs from your local supplier.
• Exhaust Vents – The top of the Combi, and the gas and steam exhaust vents are very hot during operation and remain hot for some time. Never breathe gas or steam from the exhaust vents. Use extreme caution when working on or near this area and component parts.
• Scalds – Do not place containers with liquid contents or contents that become liquid on oven racks higher than you can see. You must be able to see into the container. Cover containers (individual or on trolleys) containing hot or hot liquid items to help prevent spills during transport. Observe and heed, and obey the additional warning labels posted on the Combi.
• Grease Spatter – Hot grease will spatter and cause burns if sprayed with water. Locate fryers and similar appliances outside the range of the Combi hand shower.
• Electric Shock – Use the hand shower only on the inside of the oven. Use of the hand shower, hoses, power cleaners, or pressure washers on the outside of the Combi can cause electric shock and/or damage to electrical and electronic components.
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COMBINATION OVEN OPERATION MANUAL
HEALTH AND SANITATION PRACTICES
®
Bakers Pride comply with health regulations and are tested and certified to UL® and NSF® standards. You must operate the equipment properly using only quality products and use meat thermometers to insure meats are thoroughly cooked.
Food Handling
• Wash hands thoroughly in warm, soapy water after handling raw poultry or meats.
• Clean and sanitize all utensils and surfaces that have been in contact with raw products. Clean and sanitize the meat forks or baskets between cooking.
• Never place cooked meats on the same surfaces used to prepare raw meats, unless the area has been thoroughly cleaned and sanitized.
Combi Ovens are manufactured to
Storage of Raw Meats
• Designate an area or shelf strictly for the storage of all raw meats to be used in the rotisserie.
• Raw products must always be stored at temperatures below 38° F. (3° C.).
• Never store or mix raw foods above cooked foods, as this is a health hazard. The drippings from raw foods contaminate cooked or processed foods.
• All chicken and chicken parts to be stored overnight must be thoroughly iced down and refrigerated.
Coding Cooked Foods
• All products cooked during the day should be sold the same day.
NOTE: Follow your company’s procedures for the handling of any leftover product.
Storage of Prepared Foods
• Cold foods should be kept at or below 38° F. (3° C.).
• Hot foods must be maintained to meet local health codes, usually a minimum 145° F. (63° C.)
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WATER QUALITY
COMBINATION OVEN OPERATION MANUAL
As with all steam related products, water filtration and regular filter replacements may be necessary with the Combi. It is strongly recommended to have a water analysis performed prior to installing the Combi. Poor water quality can have a big impact on cook quality, performance, and longevity of the Combi. Varying combinations of pH; alkalinity; hardness; chlorides; total dissolved solids; and other chemical characteristics, when subjected to high temperatures, will cause water to have a tendency to either scale or corrode.
There are a number of different water filter/treatment systems available and each has its own benefits and specialties. Below are a different styles and their benefits. Multiple styles may need to be used to get the water to proper levels.
• Particle Filter
When the water contains sand, iron particles, or suspended matter, we recommend a 5-15 μm (micrometer) particle filter.
• Active Carbon Filter
When the level of chlorine (Cl2) in the water exceeds
0.5 mg/L (ppm) (information available from the water
company), an active carbon filter should be installed.
• Phosphate Additive System
A Phosphate Additive (Feeder) System is recommended for steam generator units only when a moderate level of scale (not containing chloride) is experienced. The system recommended is Kleensteam from Everpure.
• Blended Reverse Osmosis (RO)
When the water has a chloride Cl- concentration above 20 mg/L (= 20 ppm), a blended RO system should be installed to avoid corrosion. Note: Make sure a minimum conductivity of 20 μS/ cm (microSiemens) remains in the water for steam generator units.
Water quality must conform to the below requirements. If water does not meet the minimum quality and damage to the oven is determined to be due to water quality, it will be considered non-warranty and will not be covered under the stated warranty policy.
Bakers Pride Minimum Water Quality Requirements
– Hardness (CaCO3) = Less than
7.5 GPG (Grains per Gallon)
– TDS (Total Dissolved Solids) = Less than
100.0 mg/L (Milligrams per Liter)
– Free Chlorine = Less than 0.5 mg/L
(Milligrams per Liter)
– Chlorides = Less than 20 mg/L
(Milligrams per Liter)
– Chloramines = Less than 0.5 mg/L
(Milligrams per Liter)
– Total Alkalinity = Less than 20 mg/L
(Milligrams per Liter)
• Ion Exchange System
An ion exchange system is recommended for a steam generator based unit when a high level of scale (not containing chloride) is experienced and for a spritzer based unit when any scale (not containing chloride) is experienced. Systems recommended: Claris from Everpure (H+ Ion Exchanger). Sodium ion exchangers (as used in
dishwashers) must not be used.
– Total Silica = Less than 10 mg/L
(Milligrams per Liter)
–pH level = 7.0 to 8.0
– Conductivity (Steam Generator Models only) =
Minimum of 20 μS/cm (microSiemens per cm)
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PRODUCT OVERVIEW
COMBINATION OVEN OPERATION MANUAL
14
1
9
8
5
1. Control Panel
2. Door Handle (2-step)
–Left to vent position –Right to open
13
11
2
6
7
7. Core Temperature Port
–Under control panel – Removable on table top unit
only
12
3
4
10
3. Oven Lights
–On the door
4. Hose Reel
– Behind the door on table top
units
5. Side Panel
–Removable for service access
6. USB Port
–Under control panel
8. Legs
–6" adjustable
9. Rating Plate (on Back Corner)
• Contains the following information: –Model Number –Serial Number –Voltage –Power Consumption –Amp Draw –Breaker Size –Phase –Frequency
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OPERATION
COMBINATION OVEN OPERATION MANUAL
Oven commissioning and testing
Before putting the oven into operation, you should carefully carry out all the necessary checks to ascertain the conformity of the equipment and installation of the appliance as provided by law and according to the technical and safety instructions given in this manual.
The compliance of the following must also be checked:
• The temperature in the oven installation area must be greater than 39° F (4° C).
• The cooking chamber must be empty.
• All packaging must be entirely removed, including the protective film applied on the oven walls.
• The vents and air slots must be open and free of obstructions.
• Any pieces of the oven that were removed for installation must be replaced.
• The general electrical switch must be closed and the water and gas cut-off valves upstream of the appliance must be open.
Control Panel/Testing
The oven should be tested by completing a cooking cycle to verify that the equipment works properly and without any anomalies or problems.
• The fan/s motor reverses the direction of rotation automatically; reversal takes place approximately every 3 minutes (time varies depending on the cooking time).
• For the ovens with two fans in the cooking chamber, the motors have the same direction of rotation.
• Check that the water is escaping in the direction of the fan from the humidity inlet tube in the cooking chamber.
At the end of the cooking cycle, the oven emits an audible signal.
Control Panel
ON/OFF
Venerdì 11 marzo 2016 16:20
MANUAL
Manual
STEAMED GRILLED ROASTED
Steamed Grilled Roasted
FRIED BRAISED AU GRATIN
Fried Braised Au Gratin
BAKED
Baked
EGGS
Eggs
Recipes
RECIPES
LOW TEMP.
Low Temp. Smoked
RACK CONTROL
REGENERATED
Rack Control
SMOKED
Regenerated
Home Screen
1. Switch the oven on by pressing the ON/OFF button.
Function
Chamber
2. Set a cooking cycle with temperature at 300° F (150° C), time set to 10 min., and humidity at 5%.
Carefully check the points given in the following list:
• The lights in the cooking chamber turn on when
pressing the button and turn off automatically after 45 seconds (if they are not turned off early by pressing the button again).
Knob
• The oven fan and heating elements stop if the door is
opened and starts again when the door is closed.
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OPERATION
ICON Key
Start Screen
Manual
COMBINATION OVEN OPERATION MANUAL
Recipe screen by product type
Pasta and Rice
Poultry
Steamed Grilled Roasted
Fried and
Sautéed
Baked
(bread & pastry)
Eggs Rack Control Regeneration
Braised Au Gratin
Low
Temperature
Smoked
Meat
Vegetables Dessert
Bread Extra
Fish and Seafood
Recipes
FUNCTIONS CHAMBER
LIGHTS
13
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