Bakers Pride DANTE XX User Manual

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INSTALLATION AND OPERATING INSTRUCTIONS
Dante SERIES
GAS CHAR BROILERS
Models: XX & CH
After the gas supply has been connected to your unit, it is extremely important to check piping for possible leaks. To do this, use soap and water solution or solutions which are expressly made for this purpose. DO NOT USE matches, candles, flames, or other sources of ignition since these methods are extremely dangerous.
Post in a prominent location instructions to be followed in the event you smell gas. Obtain these instructions from your local gas supplier.
BROILER MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
! !
Improper installation, adjustment, alteration, service or maintenance can cause
! !
property damage, injury or death. Read the Installation, Operating and Maintenance Instructions thoroughly before installing or servicing this equipment.
INTENDED FOR OTHER THAN HOUSEHOLD USE
RETAIN THIS MANUAL FOR FUTURE REFERENCE
IMPORTANT INSTRUCTIONS
MANIFOLDMANIFOLDAABURNER VALVEMANIFOLDBURNERORIFICEORIFICE HOLDERBURNERORIFICEORIFICE HOLDERBURNER VALVEVALVE EXTENSION(STRAIGHT)
FIG.4 SIDE VIEW XXE SERIESFIG.1 XXE SERIES FRONT VIEWFIG.2 CHE SERIES FRONT VIEW
A- AIR MIXER CAP HOLD-DOWN SCREWVALVE HANDLEVALVE HANDLE
MANIFOLD AND VALVE ASSEMBLY VIEWS
AIR MIXER CAPAFLAME SENSORPILOT BURNERFLAME SENSORPILOT BURNERAIR MIXER CAPA
Bakers Pride Oven Co.30 Pine Street, New Rochelle, NY 10801Tel :(914) 576-0200 Fax: (914) 576-0605ILLUSTRATION DGW. # 1008-30 REV. 08-04-99FIG.3 SIDE VIEW CHE SERIES
VALVE EXTENSION(CURVED)MANIFOLDAIR MIXER CAPAIR MIXER CAP
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WARNING
This equipment has been engineered to provide you with year round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.
CERTIFIED
R
P/N U6023A 3/07
BAKERS PRIDE OVEN CO., INC.
30 Pine Street
New Rochelle, NY 10801
(914) 576-0200 Phone
(914) 576-0605 Fax www.bakerspride.com Web Address
(800) 431-2745 US & Canada info@bakerspride.com e-mail
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Notes:
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or Parts, this information is required.
Model Number Serial Number Date Purchased
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INDEX
I. INSTALLATION INSTRUCTIONS
SECTION ITEM PAGE
1 General Description 4 2 Installation 4 3 Clearances 4 4 Gas Connection 4 5 Burners 5 6 Radiants 5 7 Top Grates 6 8 Lighting 6 9 Griddle Plates 6
10 Additional Installation Requirements 6
11 Installation with Casters 6
II. OPERATING INSTRUCTIONS
SECTION ITEM PAGE
1 Lighting Procedure 7 2 Broiling Procedure 7
(a) Seasoning 7 (b) Steaks and Chops 7 (c) Hamburgers 7 (d) Thickness 7
(e) Cooking Tools 7 3 Helpful Hints 7 4 Maintenance 8
(a) Service 8
(b) Care and Cleaning of Top Grates 8
(c) Grease Collection 8
(d) Cleaning Tools 8 5 Average Production Guide 8
III. TROUBLESHOOTING GUIDE
SECTION ITEM PAGE
1 Burner Flame Adjustment 9 2 Pilot Flame Adjustment 9 3 Lack of Heat 9 4 One Burner Fails to Light 9 5 Valve Assembly Views 10
IV. PARTS LISTS & EXPLODED VIEWS
ITEM PAGE
Models: XX-4, -6, -8, -10 & 12 Parts Lists & Exploded Views 11 Models: CH-6, -8, -10, -12 & 14 Parts List & Exploded View 14
V. WARRANTY
ITEM PAGE
Bakers Pride Limited Warranty 16
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I. INSTALLATION INSTRUCTIONS
1. GENERAL:
The instructions in this manual apply to all XX series and CH series Broilers.
The XX series may include the following options:
! Ceramic briquettes designated by a GS Suffix on the model number.
2. INSTALLATION:
(a) In USA, INSTALLATION of this broiler must conform with the latest edition of the
National Fuel Gas Code, ANSI Z223.1 and/or local codes.
(b) In CANADA, INSTALLATION must conform with the latest edition of the National Gas
Installation Code, CAN/CGA-B149.1 or the Propane Installation Code, CAN/CGA-B149.2, as applicable and/or local codes.
(c) n ,
3. ACCEPTABLE CLEARANCES:
I MASSACHUSETTS All gas products must be installed by a “Massachusetts” licensed
plumber or gas fitter. Ventilation hoods must be installed in accordance with NFPA-96, current edition, with interlocks as described in that standard.
Due to intense heat generated by radiation, these broilers should be installed in non-combustible locations only including above the grate level.
Series XX Series CH Right Side 0 inches 0 inches Left Side 0 inches 0 inches Back 0 inches 0 inches
MINIMUM CLEARANCE FROM NON-COMBUSTIBLE CONSTRUCTION
4. GAS CONNECTION:
The gas pressure regulator supplied must be installed at the gas inlet of each broiler. Each regulator is adjusted to yield a manifold pressure of 5 in. water column for natural gas or 10 in. water column for propane gas. No pressure regulator is required for propane gas in Canada.
RECOMMENDED MINIMUM GAS SUPPLY LINES ARE LISTED BELOW
All XX Models CH-4 thru CH-8 CH-10 thru CH-16
3/4” 1” 1 1/2”
For units using propane gas, supply lines less than ½” inside diameter should not be used, even for a small unit.
On the XX and CH series, the gas connection is located on the right rear of the unit.
BE SURE TO CAP WHICHEVER SIDE IS NOT CONNECTED.
NOTE: A shut-off valve in a readily accessible location must be mounted on the gas supply line before the unit.
When making gas pipe connections, pipe joint compound resistant to the action of liquefied petroleum gases should be used.
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The broiler and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psig (3.45 kPa).
The broiler must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig (3.45 kPa).
5. BURNERS:
Check to see that AIR MIXER CAPS on the front of all burners are tightened and adjusted, allowing half the opening to show. Install the burners and deflector shields first following the steps below.
(a) Install all burners with deflector shield assemblies attached.
(B) Place the front of the burner into the valve assembly by fitting the center hole of the mixer cap
over the brass orifice.
(c) Drop the rear end of the burner over the burner support pin on the back of the unit.
6. RADIANTS:
Mount the “V” shaped radiants over the burners with each end mounted on special supports on the front and rear of the chamber. A radiant should be mounted over each burner assembly.
GS Ceramic Briquettes Option: The radiants supplied for the GS option are flattened to allow for the installation of an expanded metal grate. The grate is installed directly on top of the flattened radiant burner shield. Ceramic briquettes are installed on the grate as shown:
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