Bakers Pride COC-E1 Service Manual

OPERATION MANUAL
CYCLONE SERIES HALF-SIZE ELECTRIC CONVECTION OVENS
SERIES: COC-E
BUILT BY CRAFTSMEN. TESTED BY TIME®.
ELECTRIC CONVECTION OVEN OPERATION MANUAL
ELECTRIC CONVECTION OVENS
Models: CO11-E and COC-E
Bakers Pride Oven Company, LLC is a wholly owned subsidiary of Standex International Corporation.
All gas operated Bakers Pride® ovens are intended for use with the type of gas specified on the rating plate and for installation will be in accordance with National Fuel Gas Code ANSI Z223.1 (latest edition).
WARNING
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
WARNING
CAUTION
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
WARNING
Initial heating of oven may generate smoke or fumes and must be done in a well-ventilated area. Overexposure to smoke or fumes may cause nausea or dizziness.
Please retain this manual for future references.
This equipment is design engineered for commercial use only.
California Residents Only
WARNING: This product can expose you to chemicals including chromium which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
BAKERS PRIDE OVEN COMPANY, LLC.
1307 N. Watters Rd., Suite 180
Allen, TX 75013
Phone: 800.527.2100 | Fax: 914.576.0605 | www.bakerspride.com
P/N 8839140 9/18
TABLE OF CONTENTS
ELECTRIC CONVECTION OVEN OPERATION MANUAL
INSTALLATION INSTRUCTIONS 1 RECEIVING 1 LOCATION & MINIMUM CLEARANCES 1 SET-UP/MOUNTING FOR COC-E1 2 SET-UP/MOUNTING FOR CO11-E 2 ELECTRICAL CONNECTIONS 3 INITIAL STARTUP 4 SYSTEM CHECK – ROTARY CONTROLS 4 STEAM INJECTION (OPTIONAL) 5 OPERATING INSTRUCTIONS 5 GENERAL INSTRUCTIONS 5 SYSTEM OPERATION SEQUENCE 5 COOK ONLY (ROTARY CONTROL) 5 TIMED COOKING (ROTARY CONTROL) 6 COOK & HOLD (ROTARY CONTROL) 6 STEAM INJECTION (ROTARY CONTROL) 6 OVEN COOL DOWN (ROTARY CONTROL) 6 C&H-3 PLUS CONTROLLER INSTRUCTION 7 OPERATING INSTRUCTIONS 9 OPTIONAL STEAM INJECTION 9 OVEN COOL DOWN 9 OPERATING NOTES 9 STARTING A COOK CYCLE 9
HOLDING TIMERS 9 DISPLAY DESCRIPTIONS 9 CONTROLLER FEATURES 10 FAHRENHEIT OR CELSIUS TEMPERATURE DISPLAY 10 PROGRAMMABLE TIMES 10 PROGRAMMABLE TEMPERATURES 10 PROGRAMMABLE HOLD 10 PROGRAMMABLE FAN 10 FLASHING DISPLAY 10 PROGRAMMING THE OVEN CONTROLLER 10 CLEANING 12 SERVICING 13 HELPFUL HINTS 14 TROUBLESHOOTING CHART 14 WIRING DIAGRAMS 15 CO11-E COC-E 208/220/240V 3PH 15 CO11-E COC-E 208/220/240V 1PH 16 CO11-E COC-E 230/400V 3PH 17 CO11-E COC-E 2230/400V 1PH 18 STEAM INJECTION WIRING DIAGRAM 220/240V 19 PARTS LIST & EXPLODED VIEW, CO11-E 20 PARTS LIST & EXPLODED VIEW, COC-E 23 WARRANTY 27
INSTALLATION INSTRUCTIONS
Receiving
Read the notice on the outside carton regarding damage in transit. “CONCEALED DAMAGE,” damage discovered after opening the crate(s) must be reported immediately to the carrier. The carrier will perform an inspection of the damage and furnish forms for the consignee’s claim against the carrier. Retain all packing material - including the outer carton until the inspection has been completed. When the oven arrives, it should consist of: a crate or carton containing your new oven, and a carton containing four 3-” legs with mounting hardware (for CO11-E only). A set of four 6” legs (for CO11-E2 stacked installations) and legs for COC-E are packed inside oven.
Location & Minimum Clearances
a. Provision of adequate air supply to the oven for
ventilation is essential.
b. The oven should be located no closer than 1”
(COC-E) / 2” (CO11-E) on the left side, 1” on the right side and 1” on the rear from any combustible or non-combustible construction.
c. Keep the area around your oven free and clear of
combustible materials.
d. Provision of adequate air supply to the oven for
ventilation is essential. Minimum clearances must be maintained at all times.
Minimum Clearances
COC-E1 CO11-E1
Inches mm Inches MM
RIGHT 1 25 1 25
LEFT 1 25 2 50
REAR 1 25 1 25
Suitable for installation on combustible floors when
installed on factory supplied legs or casters.
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ELECTRIC CONVECTION OVEN OPERATION MANUAL
INSTALLATION INSTRUCTIONS
Set Up / Mounting for COC-E1
1. COC-E1 Direct Placement on Counter
a. Make sure the counter is level.
b. Clean area where unit is to be installed.
c. Place the unit in position on the counter and
mark the outline of the unit.
d. Remove the unit and apply 1-1/4” bead of
sealer (Dow Corning RTV 72 Multipurpose sealant or equivalent).
e. Place the unit in position over the sealant on
the counter.
f. With the unit in place, apply an additional heavy
bead of sealer along all edges (see Sketch B).
g. Wipe clean any excess sealer.
2. COC-E1: Installation / Mounting 6” Legs (optional)
a. The adjustable legs are not shipped mounted
to unit. The legs are packed inside the unit with the wire shelves.
b. After unpacking the unit, remove legs and any
other material from inside the oven.
c. Place the unit on a counter or other flat, stable
surface.
d. With sufficient help, tilt the unit back far
enough to mount the two front legs.
e. Tighten the upper part of the leg with an
adjustable wrench.
f. After installing the front legs, lift the rear of the
unit more than 6” off the surface and block in position using wood or some other solid material.
g. Mount the two rear legs and tighten them in the
same fashion.
h. Using proper equipment, move the unit to its
final location.
Sketch A: Top View
Sketch B: Front View
i. To ensure proper operation, the unit must be
level. Each leg can be adjusted separately to achieve proper leveling.
j. Install the shelf supports and the wire shelves.
Set-Up / Mounting For CO11-E
NOTICE
Units must be leveled after leg installation. Each leg is individually adjustable.
1. CO11-E1: Installation / Mounting 30” Legs
a. After unpacking the unit, remove legs and any
other material from inside the oven.
b. Tilt the oven onto its left side and attach the two
right legs using three 1/2” bolts and washers for each leg. Tighten firmly.
c. Use proper lifting equipment to raise the unit,
and while suspended attach the two left legs in the same manner.
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ELECTRIC CONVECTION OVEN OPERATION MANUAL
INSTALLATION INSTRUCTIONS
2. CO11-2E: Installation / Mounting 6” Legs
a. After unpacking the unit, remove legs and any
other material from inside the oven.
b. Tilt the bottom oven onto its left side and attach
the two mounting plates to the right underside using 1/2” bolts and washers and tighten firmly. Screw the 6” legs into the center holes.
c. Use proper lifting equipment to raise the
unit, and while suspended attach the two left mounting plates and legs in the same manner.
d. Use the lifting equipment to raise the top oven
to the proper height, and slide it on top of the bottom oven. Line up the sides and front and use the supplied stacking brackets, screws and lock washers to fasten the two ovens in the back.
3. CO11-E1: Assembly of an Open Rack Stand (see Sketch “D”)
a. Slightly loosen the (12) 30” leg bolts.
b. Remove (4) inner bolts, (1) from each of the
four legs, place the top right angle underneath as shown, and tighten these (4) bolts.
c. Insert Open Rack Shelf and tighten into place
with (8) 3/8”-16 screws, washers and nuts.
d. Position Rack Supports and tighten in place
using (4) 5/16”-18 hex nuts and flat washers.
4. COC-E / CO11-E1: Installation Of Casters (Optional)
a. (4) Casters (2) with wheel brakes and the
mounting hardware is packed and included in the shipment if ordered.
b. Install casters with wheel brakes on the front of
the unit. Note: See sketch D.
c. Install rear legs with casters on the back of
the unit with the restraining plate affixed firmly between the right rear leg & the bottom of the appliance as shown on Sketch D.
Electrical Connections
1. General Instructions
a. A licensed electrician must make electrical
connections.
b. When installed, unit must be electrically
grounded in accordance with the local codes and/or the latest edition of the National Electrical Code ANSI/NFPA No. 70 in USA or Canadian Electrical Code, CSA Standard C22.1, Part 1 in Canada.
c. Make sure electrical supply corresponds with
that specified on the rating plate.
d. For single phase 2-wire or three phase 3-wire
supplies, the controlling branch circuit is designed to operate at 208-240 volts AC and is pre-wired at the factory between L1 and L2 of the field wiring terminal block (in North America).
e. For three phase 4-wire 230/400 Volts AC
50hz supplies, the controlling branch circuit is designed to operate at 230 volts AC and is pre­wired at the factory between L2 and N of the field wiring terminal block.
f. Only use copper conductors rated at 90°C.
g. All pole disconnect must be provided by the
installer.
h. FOR CE UNITS: The appliance must be
connected by an earthing cable to all other units in the complete installation and thence to an independent earth connection in compliance with EN 60335-1 and/or local codes. If flexible line cordage is used to connect the equipment, it should be a minimum of H07RN-F type conforming to EN60335-1, EN60335-2-42 and/ or local codes.
d. Provide a suitable restraining chain or cable to
securely tether the appliance to the building structure. The restraining chain or cable should be of such length, that it will stop movement of the appliance before there is any strain on the power supply cable.
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ELECTRIC CONVECTION OVEN OPERATION MANUAL
INSTALLATION INSTRUCTIONS
COC-E Power and Current per Deck Power Supply
KW L1 (amp) L3 (amp) L2 (amp) N (amp) KW L1 (amp) L3 (amp) L2 (amp) N (amp)
9.5 45.7 45.7 208 (1) 10.5 50.5 50.5
9.5 27.0 25.0 27.0 208 (3) 10.5 30.0 27.8 30.0
8.7 - 10.3 39.5 - 43.0 39.5 - 43.0 220-240 (1) 9.6 - 11.4 43.7 - 47.6 43.7 - 47.6
8.7 - 10.3 23.4 - 25.5 21.6 - 23.6 23.4 - 25.5 220-240 (3) 9.6 - 11.4 25.8 - 28.2 24.0 - 26.2 25.8 - 28.2
9.5 41.3 41.3 400-Y (1) 10.5 45.7 45.7
9.5 13.0 15.2 13.0 2.2 400-Y (3) 10.5 14.5 16.7 14.5 2.2
NOTE: EACH OVEN REQUIRES A SEPARATE CONNECTION !
Volts (Phase)
CO11-E Power and Current per Deck
208V and 220-240V (60hz) Motor / Blower
High = 1725 RPM Low = 1140 RPM High = 1425 RPM Low = 950 RPM
2. Field Connections
a. Remove access panel from the right side of the
oven.
Speeds
d. After 1/2 hour, increase the temperature to 500°F
(260°C) for at least 1/2 hour more. This procedure will dry out the insulation and will help to insure best baking results.
400-Y (50hz)
b. Feed power cable (supplied by the customer)
through the access hole in the rear of
CAUTION
the oven and pull the cable to the front of the oven under the access panel where it may be attached to the cable support bracket.
c. Following the appropriate wiring diagram
Overexposure to smoke or fumes may cause nausea and dizziness. Be sure the oven is placed in a well ventilated area.
conforming to the rating plate, connect the power supply leads to the field wiring terminal block. The ground wire should be connected to the grounding lug attached to the cable support bracket.
d. Make sure all connections are tight, and
replace the access cover.
System Check: Rotary Control
a. Open the oven door(s).
b. Turn selector switch to high. The green indicator
light near the selector switch and oven light(s) will illuminate.
Initial Start-Up
After installation, your oven will need approximately 1 hour to burn off. The following steps must be completed before your new oven is ready for use:
c. Close the door(s). Oven light(s) will go off and fan
will run. Make sure fan is rotating clockwise looking from front.
d. Press oven light switch. Oven light(s) will go on and
a. Place the oven in a well ventilated area as the
following procedure may produce smoke and fumes.
b. Open the door(s) and remove any instructions or
samples shipped with the unit. Make sure the oven cavity is empty and the wire shelves are properly installed.
go off as the switch is released.
e. Turn the thermostat knob. The amber indicator light
near the thermostat will illuminate and the elements will come on.
f. Turn the timer knob and set a time of 2 minutes. At
the end of 2 minutes, you will hear the buzzer. Turn the timer knob to “0”.
c. Close the oven door(s) and set the temperature
knob to 300°F (150°C) for 1/2 hour.
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ELECTRIC CONVECTION OVEN OPERATION MANUAL
INSTALLATION INSTRUCTIONS
g. Open the oven door(s). Oven light(s) will go on, and
elements and fan will go off.
h. With the door(s) open turn the selector switch to
“Cool Down” position. The fan will run to cool down the oven.
i. Turn selector switch to “0” position.
j. Close the oven door(s).
NOTICE
The oven will begin to heat as soon as the door(s) is/are closed, if the oven temperature is lower than the temperature set and the selector switch is in the “High” or “Low” cook position.
The thermostat indicator light will turn on and stay on while the oven is heating up, and will turn off when the set temperature has been reached.
The door(s) interlock switch will deactivate the motor and heating elements and turn on the light when the door(s) is/are opened.
Steam Injection Option
The solenoid valve for steam injection is mounted behind the service panel on the right hand side of the unit on COC-E and on the back of the unit on CO11-E. It is pre-wired at the factory. The electronic timer is pre­set at the factory.
A 1/4” copper tubing with a compression fitting for water connection is provided on the solenoid valve. Be sure to check for leaks after installation.
OPERATING INSTRUCTIONS
General Instructions:
a. This equipment has an Electronic Temperature
Control.
b. Due to increased efficiency of this oven, the
temperature of standard recipes may be reduced 50°F (30°C).
c. Always load each shelf evenly. Space pans away
from each other and from sides and back of oven to allow maximum air flow between them.
d. Large tempered glass window(s) and interior light(s)
allow for a close check of the product making it unnecessary to open the door(s) too frequently.
e. Products cook faster in a convection oven as
compared to a conventional oven, therefore, depending upon the product and type of pans used, time saving may range anywhere from 20% to 50%.
System Operating Sequence Cook Only Rotary Control:
a. Close the oven door(s).
b. Turn selector switch to “High” or “Low” position.
The green indicator light near the selector switch will be illuminated.
c. Turn the thermostat knob to the desired cooking
temperature.
d. Upon reaching the set temperature, the amber
indicator light near the thermostat will turn off.
e. Load the oven with the product to be cooked.
f. Remove the product from the oven when done.
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ELECTRIC CONVECTION OVEN OPERATION MANUAL
OPERATING INSTRUCTIONS
Timed Cooking Rotary Control:
a. Close the oven door(s).
b. Turn selector switch to “High” or “Low” position.
The green indicator light near the selector switch will be illuminated.
c. Turn the thermostat knob to the desired cooking
temperature.
d. Upon reaching the set temperature, the amber
indicator light near the thermostat will turn off.
e. Load the oven with the product to be cooked.
f. Turn the timer knob to the desired bake time and
timer will begin counting down.
g. When the timer reaches zero, a buzzer will sound.
h. Turn the timer knob to “0” position.
I. Remove the product from the oven.
NOTICE
The timer does not control the oven. It is only a reminder that the set time has elapsed.
Optional Steam Injection Rotary control:
a. The solenoid valve for steam injection is mounted
behind the service panel on the right hand side of the unit on COC-E and on back of the unit on CO11-E1.
b. The electronic timer is pre-set at the factory.
c. For steam injection, press the steam injection
switch.
NOTICE
Do not use steam injection at temperatures below 275°F (135°C).
Oven Cool Down Rotary Control:
To cool down the oven to a lower desired temperature, follow the steps detailed below:
a. Open the oven door(s).
b. Turn selector switch to “Oven Cool Down” position.
Fan will now operate and cool down the oven.
Cook and Hold Rotary Control:
a. Close the oven door(s).
b. Turn selector switch to “High” or “Low” position.
The green indicator light near the selector switch will be illuminated.
c. Turn the thermostat knob to the desired cooking
temperature.
d. Upon reaching the set temperature, the amber
indicator light near the thermostat will turn off.
e. Load the oven with the product to be cooked.
f. Turn the timer knob to the desired bake time and
timer will begin counting down.
g. When the timer reaches zero, a buzzer will sound.
h. Turn the timer knob to “0” position.
i. Turn the thermostat knob to the desired holding
temperature.
j. Remove the product from the oven as desired.
c. When the oven has cooled to the desired
temperature, turn the selector switch to the “0” position.
NOTICE
Programming Menus: MiniChef or FAST Option
See Set-Up & Operation Booklet for Programmable Oven Control with Bakers Pride Software for Cyclone Series Convection Ovens supplied with this option.
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ELECTRIC CONVECTION OVEN OPERATION MANUAL
OPERATING INSTRUCTIONS
Operating/Programming Instructions -
TM
Cook & Hold-3 Plus
Controller (For Convection
Ovens: CO11-G, CO11-E, COC-E, GDCO-G & GDCO-E)
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