HD COOKLINE SERIES GAS COUNTERTOP GRIDDLES WITH MANUAL CONTROLS
SERIES: BPHMG
BUILT BY CRAFTSMEN. TESTED BY TIME®.
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MANUAL HEAVY DUTY GAS GRIDDLE OPERATION MANUAL
MANUAL HEAVY DUTY GAS GRIDDLE OPERATION MANUAL
Manual Heavy Duty Gas Griddle Models:
BPMG-2424i, BPHMG-2436i, BPHMG-2448i, BPHMG-
2460i, BPHMG-2472i
Bakers Pride Oven Company, LLC is a wholly owned
subsidiary of Standex International Corporation.
All gas operated Bakers Pride® griddles are intended for
use with the type of gas specified on the rating plate and
for installation will be in accordance with National Fuel
Gas Code ANSI Z223.1 (latest edition).
WARNING
FOR YOUR SAFETY: Do not store or use gasoline
or other flammable vapors or liquids in the vicinity
of this or any other appliance.
WARNING
WARNING
Instructions must be posted in a prominent
location. All safety precautions must be taken in
the event the user smells gas. Safety information
can be obtained from your local gas supplier.
Please complete this information and retain this manual
for the life of the equipment. For Warranty Service and/
or Parts, this information is required.
Model Number
Serial Number
Date Purchased
Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death. Read the installation,
operating and maintenance instructions
thoroughly before installing or servicing this
equipment.
WARNING
California Residents Only
WARNING: This product can expose you to
chemicals including chromium which is known to
the State of California to cause cancer and birth
defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov.
These models are designed, built, and sold for
commercial use. If these models are positioned
so the general public can use the equipment,
make sure that cautions, warnings, and operating
instructions are clearly posted near each unit so that
anyone using the equipment will use it correctly and
not injure themselves or harm the equipment.
Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death. Read the installation,
operating and maintenance instructions thoroughly
before installing or servicing this equipment.
Instructions to be followed if anyone smells gas
should be posted in a prominent place. These may
be obtained from the gas supplier.
GAS PRESSURE
The appliance and it’s individual shutoff valve (to be
supplied by user) must be disconnected from the gas
supply piping system during any pressure testing of that
system at test pressures in excess of ½ psi (3.45 kPa).
NOTE: Gas shutoff valve is supplied on CE models.
The appliance must be isolated from the gas supply
piping system by closing it’s individual manual shutoff valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than ½
psi (3.45 kPa).
For your safety do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this
or any other appliance. Keep the area free and clear
of combustibles. (See ANZI Z83. 14B, 1991).
A factory authorized agent should handle all
maintenance and repair. Before doing any
maintenance or repair, contact Bakers Pride
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INTRODUCTION
DANGER
WARNING
CAUTION
NOTICE
NOTICE
CAUTION
WARNING
MANUAL HEAVY DUTY GAS GRIDDLE OPERATION MANUAL
Congratulations on your purchase of Bakers Pride®
commercial cooking equipment. Bakers Pride takes
pride in the design and quality of our products.
When used as intended and with proper care and
maintenance, you will experience years of reliable
operation from this equipment. To ensure best results, it
is important that you read and follow the instructions in
this manual carefully.
Location of Data Plate
The data plate is located on the right side panel.
Immediately Inspect For Shipping Damage
All containers should be examined for damage
before and during unloading. The freight carrier has
assumed responsibility for its safe transit and delivery.
If equipment is received damaged, either apparent or
concealed, a claim must be made with the delivering
carrier.
SAFETY PRECAUTIONS
A) Apparent damage or loss must be noted on the
freight bill at the time of delivery. It must then be
signed by the carrier representative (Driver). If this
is not done, the carrier may refuse the claim. The
carrier can supply the necessary forms.
B) Concealed damage or loss if not apparent until
after equipment is uncrated, a request for
inspection must be made to the carrier within 15
days. The carrier should arrange an inspection. Be
certain to hold all contents and packaging material.
Installation and start-up should be performed by a
qualified installer who thoroughly read, understands and
follows these instruction.
If you have questions concerning the installation,
operation, maintenance or service of this product, write
Technical Service Department Bakers Pride Oven Co.,
LLC, 1307 N. Watters Rd #180, Allen, TX 75013.
This symbol warns of imminent hazard which will
result in serious injury or death.
This symbol refers to a potential hazard or unsafe
practice, which could result in serious injury or
death.
This symbol refers to a potential hazard or unsafe
practice, which may result in or moderate injury or
product or property damage.
This symbol refers to information that needs
special attention or must be fully understood even
though not dangerous.
This product is intended for commercial use only.
Not for household use.
These models are designed, built, and sold for
commercial use. If these models are positioned
so the general public can use the equipment
make sure that cautions, warnings, and operating
instructions are clearly posted near each unit
so that anyone using the equipment will use it
correctly and not injure themselves or harm the
equipment.
Improper installation, operation, service or
maintenance can cause property damage, injury
or death. Read and understand these instructions
thoroughly before positioning, installing,
maintaining or servicing this equipment
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SAFETY PRECAUTIONS
NOTICE
CAUTION
WARNING
WARNING
MANUAL HEAVY DUTY GAS GRIDDLE OPERATION MANUAL
Keep the appliance free & clear of all combustible
substances. If gas odor is detected at any time,
immediately shut unit down at the main shutoff
valve. Do not permit any open flames in the area of
the appliance. Immediately contact an authorized
Service Agency or your local Gas Supplier for service.
Do not obstruct either the air inlet (underneath
unit) or the ventilation air (back of unit).
Provisions must be provided to provide an
adequate air supply to the griddle.
GENERAL INSTALLATION INSTRUCTIONS
Ensure gas supply and gas type, as shown on unit
nameplate, agree.
Unit installation must conform to the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, the National
Gas Installation Code, CSA-B149.1, or the Propane
Installation Code, CSA-B149.2 as applicable and in
accordance with local codes.
Screw legs into the permanently fastened nuts on the four
corners of the unit and tighten by hand. Level the unit by
turning the adjustment screw at the bottom of each leg. Do
not slide unit with legs mounted, lift if necessary to move unit.
Pipe threading compound must be resistant to the action
of liquefied petroleum gases.
DO NOT use an open flame to check for leaks.
Check all gas piping for leaks with a soap and
water solution before operating unit.
THESE UNITS ARE SUITABLE FOR INSTALLATION ON
NON-COMBUSTIBLE SURFACES ONLY.
Do not obstruct the flow of combustion and ventilation air,
under the unit by the legs or behind the unit by the flue.
Local codes regarding installation vary greatly from
one area to another. The National Fire Protection
Association, Inc., states in its NFPA96 latest
edition that local codes are “Authority Having
Jurisdiction” when it comes to requirement for
installation of equipment. Therefore, installation
should comply with all local codes.
Adequate clearance for air openings into the combustion
chamber is required. Do not place objects between the
bottom of the unit and the counter top.
There must be adequate clearance for removal of the
front panel. All major parts except the burners are
removable thru the front if the gas line is disconnected.
Unit must have adequate clearances for servicing.
(Sides = 0”, Rear = 0”, Floor = 4”).
European Community Installation Instructions:
“THIS APPLIANCE MUST BE FITTED BY A COMPETENT
PERSON. IN THE UK, CORGI REGISTERED INSTALLERS
(INCLUDING THE REGIONS OF BRITISH GAS)
UNDERTAKE TO WORK TO SAFE AND SATISFACTORY
STANDARDS. THIS APPLIANCE MUST BE INSTALLED IN
ACCORDANCE WITH THE GAS SAFETY (INSTALLATION
AND USE) REGULATIONS AND THE RELEVANT
BUILDING REGULATIONS / IEE. REGULATIONS.
DETAILED RECOMMENDATIONS ARE CONTAINED
IN THE FOLLOWING BRITISH STANDARD CODES OF
PRACTICE - BS 6172, BS 5440 PART 2, BS 6891”
“THIS APPLIANCE MUST BE INSTALLED IN
ACCORDANCE WITH THE RULES IN FORCE”
“MUST BE INSTALLED IN A WELL VENTILATED AREA.
Ventilation requirements ie. B.S. 5440.”
• Instructions are for conversion from Natural Gas to
Propane (L.P.) on all models HDTG.
• The conversion should be done before connecting
the unit to the gas supply.
• Units are shipped from the factory equipped for use
on natural gas. Orifices necessary for LP (propane)
are provided in a bag tied to the valve on the front
panel.
1. Remove the knobs and front panel.
2. Remove the orifice fittings from the valve. Change
the orifices to the size recommended for propane
(L.P.).
3. Replace the orifice fittings into the valve.
• To change the regulator:
• Connect the regulator to the unit, connect gas and
check for leaks.
Do not use an open flame to check for leaks.
• Check the system
pressure. With the
front panel removed
remove the plug from
the manifold.
• Place a fitting in the
plug opening and
connect a manometer.
• For Natural gas the pressure in the manifold should
be 5” water column or 12.4 millibar. For LP the
pressure in the manifold should be 10” water
Column of 24.9 millibar.
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MANUAL HEAVY DUTY GAS GRIDDLE OPERATION MANUAL
NOTICE
CONVERSION
• To adjust the pressure remove the brass cap and
turn the white plastic part inside the stem of the
regulator. See picture regulator 7.
• Take a wide straight screw driver and place it in
the two notches shown in picture regulator 7 turn
clockwise to increase pressure and counter-clockwise
to reduce pressure. See picture regulator 7.
• Once the pressure has been adjusted replace the
brass cap.
LIGHTING INSTRUCTIONS
Note the blue cap on the regulator, this is the
vent there are openings below the top rim. NEVER
block these openings your regulator will fail to
operate correctly. On at least a monthly basis blow
off any dust or grease which may accumulate
around this cap. The openings must remain open
for the regulator to function. Clean more often in a
very greasy atmosphere.
HDMG Griddles are furnished with either a pilot safety
valve or a standing pilot (not available in the European
Community). Please follow the instructions for your unit.
HMG Griddles are furnished with either a flame failure
pilot or a standing pilot (not available in the European
community).
Pilot Operation HMG Flame Failure Gas Valve:
Operation of the gas valve pilot:
1. Turn knob on the main gas valve to the pilot
position
2. Depress knob to start gas flow to the pilot valve
3. Light pilot valve
a. Using a match or taper
4. Hold in knob for 15 to 30 seconds to heat up the
thermocouple
5. Release knob and turn to the desired gas flow
position
a. If pilot goes out repeat steps 1-4, some
thermocouples will take longer to heat up
Standing Pilot Lighting Instructions:
(Not Available in the European Community)
The pilot lights on the broilers have been set at the
factory. A screwdriver may be required for the first
lighting to adjust the flame for your elevation.
2. Turn all knobs to the “OFF” position.
3. The valve can be accessed through an opening in
the front panel or remove the cooking grates and
light the pilot from above.
4. Turn the manual shut off valve on.
5. Hold an ignition source (match) to both openings
on the pilot tube. When the flames are established,
remove the ignition source.
6. Turn the burner knobs to “HI”. If the burner does
not ignite, promptly open the pilot valve more. If
the pilot flame appears larger than necessary, turn
it down and reset burner ignition. The pilot flame
should be as small as possible but large enough to
guarantee reliable ignition of the burners when the
knobs are turned to “HI”.
Relighting Pilot
If the pilot light should go out for any reason:
• Promptly shut off all gas at the manual shut off
valve.
• Turn off all knobs and pilot valves; wait 5 minutes to
clear gas.
• Relight following steps 4 through 6 under Standing
Pilot Lighting Instructions.
1. Turn off the manual shut off valve and wait 5
minutes to clear the gas.
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MANUAL HEAVY DUTY GAS GRIDDLE OPERATION MANUAL
LIGHTING INSTRUCTIONS
HDTG LIGHTING THE MAIN BURNER:
Since the burner is lit from constantly burning pilot, turn
knobs to “HI” to put the unit in operation; then adjust to
any desired position between “LO” and “HI”.
• To light burner, turn knob to “max.” then back off to
the desired flame level. The range of adjustment is
virtually infinite between high and off. (At the small
flame, there is a pre-set low).
• When the broiler is first heated, it will smoke until
oil used in manufacturing, preservation and dust
from storage and shipping are burned off. An hour at
“max.” on all burners is usually sufficient.
• Turn knobs off and let cool.
• For first cooking, set the grates at maximum tilt
position and preheat before broiling. You will have to
experiment with knob settings and grate position for
each particular item.
• Clean regularly. Grates may be removed for washing
in the sink. Brush out carbonized particles.
Thoroughly wash the grease/water pan.
European Community:
If adjustment becomes necessary in the field, it should be
done by a factory authorized and trained technician who
should seal the screw after the adjustment to safeguard
against un-authorized tampering by the end user.
All burners are lit from constantly burning pilots. Turning
the valve to the desired flame height is all that is required
to put the unit in service.
Do not permit fans to blow directly at the unit. Wherever
possible, avoid open windows next to the units’ sides
or back. Avoid wall type fans which create air crosscurrents within a room.
It is also necessary that sufficient air should be allowed
to enter the room to compensate for the amount of
air removed by any ventilating system. Otherwise, a
subnormal atmospheric pressure will occur, affecting
operation and causing undesirable working conditions.
A properly designed and installed hood will act as the
heart of the ventilating system for the room or area
in which the unit is installed, and will leave the unit
independent of changing draft conditions.
All valves must be checked and lubricated periodically.
This must be done by an authorized service
representative in your area.
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MANUAL HEAVY DUTY GAS GRIDDLE OPERATION MANUAL
CAUTION
NOTICE
NOTICE
OPERATING INSTRUCTIONS
Season Griddle:
Heat to low temperature (300 - 350 F/150-180C) and pour
on a small amount of cooking oil, about one ounce (30cc)
per square foot of surface. Spread the oil over the entire
griddle surface with a cloth to create a thin film. Wipe off
any excess oil with a cloth. Repeat this procedure 2 to 3
times until the griddle has a slick, mirror-like surface.
Operation
Turn the burners on about 15-20 minutes before cooking
for preheating. Set the knobs to the desired flame height
(HMG). Each valve will control the gas flow to the burner
to bring that area of the plate up to the set temperature.
If different temperature settings are to be used, adjoining
areas should be set at progressively higher temperatures
using the lowest temperatures on the outside burners. A
uniform and systematic approach to the loading of the
griddle will produce the most consistent product results.
Do not turn on gas valves without lighting the
pilots. This could cause a build up of gas and
potential explosion.be a little more flare ups in
this position.
Due to heat transfer thru the griddle plate,
adjoining zones can be no more than 25°
different.
CLEANING / MAINTENANCE
Initial Cleaning:
Prior to operating your new griddle, thoroughly wash the
griddle surface and the exterior with a mild detergent or
soap solution. Do not use abrasive cleaners since this
might damage the cabinet finish. If the stainless steel
surfaces become discolored, scrub by rubbing only in
the direction of the finished grain.
Cleaning:
1. Always turn unit off and allow it to cool completely
before cleaning. Clean thoroughly before first use.
2. After each use, clean the griddle with wire brush or
flexible spatula.
3. Once a day, thoroughly clean splash back, sides and
front. Remove the grease drawer, empty it and wash
it out.
4. Once a week, clean the griddle surface thoroughly.
If necessary, use a griddle stone, wire brush or steel
wool on the surface. Rub with the grain of the metal
while the griddle is still warm. A detergent may be
used on the plate surface to help clean it; but, care
must be taken to be sure the detergent is thoroughly
removed. After removal of the detergent, the surface
of the plate should then be covered with a thin film
of oil to prevent rusting. Clean stainless surfaces
with a damp cloth and polish with a soft dry cloth.
To remove discoloration, use a nonabrasive cleaner.
After each “weekly” cleaning, the griddle must be
seasoned again. If the griddle usage is very high, the
“weekly” cleaning procedures may be done more
often than once a week.
Extended Shutdown:
Turn the manual shutoff valve to “OFF”; (field installed
valve not supplied by the manufacturer); turn all control
knobs to the “OFF” position; and shut off the pilot flame
by turning the adjustment on the pilot valve.
Gas shutoff valve is supplied by the manufacturer
on CE or European Community models.
If the griddle is to be shut down for an extended period,
put a heavy coat of grease over the griddle plate.
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SERVICE / REPAIR
NOTICE
NOTICE
MANUAL HEAVY DUTY GAS GRIDDLE OPERATION MANUAL
This appliance must only be serviced by an
authorized agent.
Parts protected by the manufacturer or his agent
are not to be adjusted by the installer, unless the
installer is an authorized service agent.
TROUBLESHOOTING GUIDE
PROBLEMPOSSIBLE CAUSE
Heat does not come on when thermostat is turned
on.
Pilot burner will not light.Obstructed pilot orifice.
Pilot burner will not stay lit.Thermocouple is bad.
Fat appears to smoke excessively.Heat is set too high.
Food sticks to griddle.Heat is set too high.
Food burned around edges or contains dark
specks.
Food is undercooked inside.Heat is set too high.
Food tastes greasy or has objectionable off-flavor.Food itself may have off flavor.
Noticeable build-up of gum on griddle.Heat is set too high
Thermostat is bad.
Pilot burner not lit.
Gas valve is bad.
Pilot gas turned off at automatic pilot.
Automatic pilot valve is bad.
Thermocouple is not hot enough.
Obstructed or wrong size pilot orifice.
Gas supply is not purged of air.
Air is blowing pilot light out.
Automatic pilot valve is bad.
Moisture in the food may be turning into steam.
Griddle surface needs cleaning and/or seasoning.
Surface under food may not have been covered with enough cooking oil.
Heat is set too high.
Griddle surface needs cleaning and/or seasoning.
Surface under food may not have been covered with enough cooking oil.
Food may not have been cooked for long enough time.
Food may have been stored improperly before cooking.
Too much griddle fat used.
Heat is set too low.
Griddle surface needs cleaning and/or seasoning.
Too much griddle fat used.
WHAT IS COVERED This warranty covers defects in material and workmanship under normal use, and applies only to the original purchaser
• The equipment has not been accidentally or intentionally damaged, altered or misused;
• The equipment is properly installed, adjusted, operated and maintained in accordance with National
• The serial number rating plate affixed to the equipment has not been defaced or removed.
WHO IS COVERED This warranty is extended to the original purchaser and applies only to equipment purchased for use in the U.S.A.
COVERAGE PERIOD Cyclone Convection Ovens: BCO Models: One (1) Year limited parts and labor; (1) Year limited door warranty.
GDCO Models: Two (2) Year limited parts and labor; (2) Year limited door warranty.
CO11 Models: Two (2) Year limited parts and labor; (5) Year limited door warranty.
All Other Products: One (1) Year limited parts and labor. Warranty period begins the date of dealer invoice to customer
WARRANTY This warranty covers on-site labor, parts and reasonable travel time and travel expenses of the authorized service
COVERAGE representative up to (100) miles, round trip, and (2) hours travel time. The purchaser, however, shall be responsible for
EXCEPTIONS All removable parts in Bakers Pride
providing that:
and local codes and in accordance with the installation instruction provided with the product;
or ninety (90) days after shipment date from Bakers Pride - whichever comes first.
all expenses related to travel, including time, mileage and shipping expenses on smaller counter models that may be
carried into a Factory Authorized Service Center, including the following models: PX-14, PX-16, P18, P22S, P24S, PD-4,
PDC, WS Series and BK-18.
®
and Valves, are covered for a period of SIX MONTHS. All Ceramic Baking Decks are covered for a period of THREE
MONTHS. The installation of these replacement decks is the responsibility of the purchaser. The extended Cyclone door
warranty years 3 through 5 is a parts only warranty and does not include labor, travel, milage or any other charges.
cooking equipment, including but not limited to: Burners, Grates, Radiants, Stones
EXCLUSIONS
INSTALLATION Leveling and installation of decks as well as proper installation and check out of all new equipment —per appropriate
REPLACEMENT PARTS Bakers Pride genuine Factory OEM parts receive a (90) day materials warranty effective from the date of installation by a
This Warranty is in lieu of all other warranties, expressed or implied, and all other obligations or liabilities on the manufacturer’s part. Bakers Pride
shall in no event be liable for any special, indirect or consequential damages, or in any event for damages in excess of the purchase price of the unit.
The repair or replacement of proven defective parts shall constitute a fulfillment of all obligations under the terms of this warranty.
• Negligence or acts of God,
• Failures caused by erratic voltages or gas supplies,
• Thermostat calibrations after (30) days from
equipment installation date,
• Unauthorized repair by anyone other than a Bakers
Pride Factory Authorized Service Center,
• Air and Gas adjustments,
• Damage in shipment,
• Light bulbs,
• Alteration, misuse or improper installation,
• Glass doors and door adjustments,
installation and use materials — is the responsibility of the dealer or installer, not the manufacturer.
Bakers Pride Factory Authorized Service Center.
• Thermostats and safety valves with broken capillary
tubes,
• Fuses,
• Char-broiler work decks and cutting boards,
• Tightening of conveyor chains,
• Adjustments to burner flames and cleaning of pilot
burners,