Bakers Pride BPHEF-15Si User Manual

OPERATION MANUAL
HD COOKLINE SERIES COUNTERTOP ELECTRIC FRYERS
SERIES: BPHEF
BUILT BY CRAFTSMEN. TESTED BY TIME®.
HEAVY DUTY ELECTRIC FRYER OPERATION MANUAL
HEAVY DUTY ELECTRIC FRYERS
Models: BPHEF-15Si, BPHEF-30Ti
Bakers Pride Oven Company, LLC is a wholly owned subsidiary of Standex International Corporation.
All gas operated Bakers Pride® fryers are intended for use with the type of gas specified on the rating plate and for installation will be in accordance with National Fuel Gas Code ANSI Z223.1 (latest edition).
WARNING
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
WARNING
IMPORTANT INSTRUCTIONS: After the gas supply has been connected to your unit, it is extremely important to check piping for possible leaks. To do this, use soap and water solution or solutions that are expressly made for this purpose.
DO NOT USE matches, candles, flames, or other sources of ignition since these methods are extremely dangerous. Post in a prominent location instructions to be followed in the event you smell gas. Obtain these instructions from your local gas supplier.
CAUTION
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
NOTICE
Instructions to be followed in the event the user smells gas must be posted in a prominent location in the kitchen area. This information shall be obtained from the local gas supplier.
WARNING
California Residents Only WARNING: This product can expose you to
chemicals including chromium which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
Please retain this manual for future references.
This equipment is design engineered for commercial use only.
WARNING
Initial heating of oven may generate smoke or fumes and must be done in a well-ventilated area. Overexposure to smoke or fumes may cause nausea or dizziness.
BAKERS PRIDE OVEN COMPANY, LLC.
1307 N. Watters Rd., Suite 180
Allen, TX 75013
Phone: 800.527.2100 | Fax: 914.576.0605 | www.bakerspride.com
P/N 8822495 9/18
TABLE OF CONTENTS
DANGER
WARNING
CAUTION
NOTICE
CAUTION
WARNING
HEAVY DUTY ELECTRIC FRYER OPERATION MANUAL
SAFETY PRECAUTIONS 1
GENERAL INFORMATION 3
DESCRIPTION 3
INSTALLATION 4
THERMOSTAT CALIBRATION 4
OPERATING 5
MAINTENANCE 5
INTRODUCTION
Bakers Pride takes pride in the design and quality of our products. When used as intended and with proper care and maintenance, you will experience years of reliable operation from this equipment. To ensure best results, it is important that you read and follow the instructions in this manual carefully.
Installation and start-up should be performed by a qualified installer who thoroughly read, understands and follows these instructions.
CLEANING 6
SPECIFICATIONS 7
WIRING DIAGRAMS 8
TROUBLESHOOTING GUIDE 12
SUGGESTED TEMPERATURE & TIMES 13
REPLACEMENT PARTS 14
WARRANTY 19
If you have questions concerning the installation, operation, maintenance or service of this product, write Technical Service Department: Bakers Pride Oven Co., Inc., 1307 N Watters Rd. Suite 180, Allen, TX 75013.
SAFETY PRECAUTIONS
This symbol warns of imminent hazard which will result in serious injury or death.
This symbol refers to a potential hazard or unsafe practice, which could result in serious injury or death.
This symbol refers to a potential hazard or unsafe practice, which may result in or moderate injury or product or property damage.
This symbol refers to information that needs special attention or must be fully understood even though not dangerous.
These models are designed, built, and sold for commercial use. If these models are positioned so the general public can use the equipment make sure that cautions, warnings, and operating instructions are clearly posted near each unit so that anyone using the equipment will use it correctly and not injure themselves or harm the equipment.
Check the data plate on this unit before installation. Connect the unit only to the voltage and frequency listed on the data plate. Connect only to 1 or 3 phase as listed on the data plate.
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SAFETY PRECAUTIONS
NOTICE
NOTICE
WARNING
WARNING
WARNING
WARNING
NOTICE
WARNING
CAUTION
WARNING
WARNING
WARNING
HEAVY DUTY ELECTRIC FRYER OPERATION MANUAL
Electrical and grounding connections must comply with the applicable portions of the national electrical code and/or other local electrical codes.
Disconnect device from electrical power supply and place a Tag Out-Lockout on the power plug, indicating that you are working on the circuit.
Install per the spacing requirements listed in the installation section of this manual. We strongly recommend having a competent professional install the equipment. A licensed electrician should make the electrical connections and connect power to the unit. Local codes should always be used when connecting these units to electrical power. In the absence of local codes, use the latest version of the National Electrical Code.
A factory authorized agent should handle all maintenance and repair. Before doing any maintenance or repair, contact Bakers Pride.
Never clean any electrical unit by immersing it in water. Turn off before cleaning surface.
An earthing cable must connect the appliance to all other units in the complete installation and from there to an independent earth connection.
The unit, when installed, must be electrically grounded and comply with local codes, or in the absence of local codes, with the national electrical code ANSI/NFPA70- latest edition. Canadian installation must comply with CSA-STANDARD C.22.2 Number 0M1982 General Requirements­Canadian Electrical Code Part II, 109-M1981­Commercial Cooking Appliances.
This device should be safely and adequately grounded in accordance with local codes, or in the absence of local codes, with the National Electrical code, ANSI/NFPA 70, Latest Edition to protect the user from electrical shock. It requires a grounded system and a dedicated circuit, protected by a fuse or circuit breaker of proper size and rating. Canadian installation must comply with the Canadian Electrical Code, CSAC22.2, as applicable.
Do not set the fryer with its back flat against the wall. It will not operate properly unless there is at least 3” breathing space behind fryer.
SHOCK HAZARD - De-energize all power to equipment before cleaning the equipment.
This product is intended for commercial use only. Not for household use.
Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc., states in its NFPA96 latest edition that local codes are “Authority Having Jurisdiction” when it comes to requirement for installation of equipment. Therefore, installation should comply with all local codes.
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HEAVY DUTY ELECTRIC FRYER OPERATION MANUAL
CAUTION
CAUTION
WARNING
SAFETY PRECAUTIONS
This product when stacked has more than one power supply connection point. Disconnect all power supplies before servicing.
Suitable for installation on combustible floor when installed with legs or casters provided.
SHOCK HAZARD - Do not open any panels that require the use of tools.
Immediately Inspect For Shipping Damage
All containers should be examined for damage before and during unloading. The freight carrier has assumed
responsibility for its safe transit and delivery. If equipment is received damaged, either apparent or concealed, a claim must be made with the delivering carrier.
A) Apparent damage or loss: must be noted on the
freight bill at the time of delivery. It must then be signed by the carrier representative (Driver). If this is not done, the carrier may refuse the claim. The carrier can supply the necessary forms.
B) Concealed damage or loss: if not apparent
until after equipment is uncrated, a request for inspection must be made to the carrier within 15 days. The carrier should arrange an inspection. Be certain to hold all contents and packaging material.
Installation and start-up should be performed by a qualified installer who thoroughly read, understands and follows these instructions.
GENERAL INFORMATION
General Installation:
1. Always clean equipment thoroughly before first use (see “General Cleaning Instructions”).
2. Check rating label for your model designation & electrical rating.
3. For best results, use stainless steel countertops.
4. Attach legs to unit.
General Operation Instructions:
1. All food service equipment should be operated by trained personnel.
2. Do not allow your customers to come in contact with any surface labeled “CAUTION HOT”.
3. Where applicable, never pour cold water into dry heated units.
DESCRIPTION
Electric Fryers:
These electric units are designed for countertop operation. They are used for producing evenly cooked, perfectly fried products.
4. NEVER hold food below 140°F.
General Cleaning Instructions:
1. Refer to section 8, page 7.
General Troubleshooting:
Always ask and check:
1. Is the unit connected to a live power source?
2. Check circuit breaker.
3. Is power switch “ON” and pilot light glowing?
4. Check rating label. Are you operating unit on proper voltage?
If the above checks out and you still have problems, call a Bakers Pride authorized service agency.
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INSTALLATION
CAUTION
HEAVY DUTY ELECTRIC FRYER OPERATION MANUAL
1. Follow General Installation Instructions on previous page.
Screw legs into the permanently fastened nuts on the four corners of the unit and tighten by hand. Level the fryer by turning the adjustment screw at the bottom of each leg. Do not slide unit with legs mounted, lift if necessary to move unit.
For testing, see the wiring diagrams in this manual for the rated amperages.
THERMOSTAT CALIBRATION
Checking Thermostat Calibration:
The fryer thermostat is carefully calibrated at the factory so that dial settings match actual frying compound temperatures. Field re-calibration is seldom necessary unless the unit has been mishandled in transit or abused. Re-calibration should not be resorted to unless considerable experience with cooking results definitely proves that the control is not maintaining the temperature to which the dial is set.
1. To check compound frying temperatures when re­calibrating, use a precision test instrument, or a good grade mercury thermometer. Fill the tank half way between the MAX and MIN marks on the tank.
NOTE: These values are nominal ratings. Field wire connections must be capable of withstanding anticipated surges.
Installing personnel should be guided by National Electrical Code NFPA Number 70- (Latest Edition), and applicable local codes.
2. Frying compound temperature should be checked at the center of the tank, approximately 1” to 1 1/2” below surface of frying compound.
3. Turn the dial of the thermostat being checked to the 350°F mark.
4. Allow temperature to stabilize, or until the thermostat cycles to “OFF” three times after starting with cold frying compound. With power “ON”, read highest and lowest frying compound temperature, as thermostat cycles through at least two cycles. Average the reading.
5. Thermostat should be re-calibrated if temperature reading is not within 15 degrees of the control knob setting (350°F +/- 15°F). If re-calibration is required, continue with steps 6, 7, 8 and 9.
6. Remove control knob by grasping outer edge and pulling straight out, without twisting or turning.
Figure 1
7. Hold thermostat dial shaft “B” (Figure 1) stationary with pliers, and with a screwdriver, turn screw “A” clockwise to obtain a lower temperature; or counter­clockwise for higher temperature. Each 1/4 turn (90° rotation) of screw “A” represents 18°F.
8. Replace thermostat control knob.
9. Recheck thermostat as in Steps 4 and 5 above. If the fat temperature is not within 20 degrees of dial setting (350°F +/- 20°F), it means that the sensing element is inoperative and the thermostatic control should be replaced.
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OPERATING
NOTICE
HEAVY DUTY ELECTRIC FRYER OPERATION MANUAL
Removing Fry Tanks
(Fry tanks equipped with drain are not to be removed):
1. Remove fry baskets.
2. Carefully grasp the element handle. CAUTION: May be hot. Pull out the head lock on the left of the head.
3. Lift the element handle while at the same time, pulling the head lock. This will permit lifting the elements to just above frying compound level in tank. The element can be left in this position for draining frying compound.
MAINTENANCE
Fill Fry Tank:
1. Fill the fry tank half way between the MAX and MIN marks on the tank with approximately 15 lbs. of liquid or melted frying compound. Do not fill past the MAX.
4. Again, lift the element handle while pulling the head lock, until the elements lock themselves at a higher position.
5. Firmly grasp both handles of fry tank and lift it out. After replacing the fry tank, simply pull the head lock; and at the same time, pull down the element handle until the elements rest on fry tank bottom.
6. Both the lifting out and lowering of elements can be done in one swing, without stopping at the intermediate position.
3. Use a quality frying compound.
4. Filter the frying compound frequently, at least once a day.
5. Skim out food particles frequently with the strainer/skimmer.
This fryer is not equipped with a melt cycle option. Air holes caused when packing solid frying compound into the fryer can cause hot spots on the heating element sheath, resulting in momentary overheating of some of the frying compound and premature frying compound breakdown. It can also damage the heating elements. If it is necessary to use solid frying compound, it must be melted before adding to fry tank.
Turn the thermostat to the desired frying
temperature. The yellow “HEAT ON” light will stay on until the temperature set on the thermostat is reached, then the light cycles off. The fryer is now ready to begin frying. After a load has been fried, do not lower the next load into the frying compound until the “HEAT ON” light cycles off.
2. Do not let the frying compound level drop below the MIN mark on the tank. For proper operation of the fryer and good frying results, the frying compound level should be maintained.
6. Add at least 15% (of fry tank capacity) of fresh frying compound daily, (more if possible) without overloading the tank. If 15% of the frying compound is not used during frying, remove some of the frying compound for other use (gravy, griddle frying, etc.) to permit adding fresh frying compound.
7. Do not overload the fry baskets. Approximately half-full or less is correct. If foods are taking longer to fry than the chart shows, or are not browning, over-loading is a probable cause.
8. Prepare the food properly.
9. Keep salt out of the frying compound. Do not salt foods with the basket above the kettle.
10. Assure a good thermostat operation.
11. Keep the fry tank and elements clean.
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