Bakers Pride BPHDCB-2472i User Manual

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OPERATION MANUAL

HD COOKLINE SERIES COUNTERTOP CHARBROILERS

SERIES: BPHCB & BPHCRB

BUILT BY CRAFTSMEN. TESTED BY TIME®.

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HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

Heavy Duty Gas CharBroiler Models: BPHDCB-2424i, BPHDCB-2436i, BPHDCB-2448i, BPHD-

CB-2460i, BPHDCB-2472i Heavy Duty Charrock Gas Broiler Models: BPHDCRB-2424i, BPHDCRB-2436i, BPHDCRB-2448i,

BPHDCRB-2460i, BPHDCRB-2472i

Bakers Pride Oven Company, LLC is a wholly owned subsidiary of Standex International Corporation.

All gas operated Bakers Pride® charbroilers are intended for use with the type of gas speciﬁed on the rating plate and for installation will be in accordance with National Fuel Gas Code ANSI Z223.1 (latest edition)

WARNING

FOR YOUR SAFETY: Do not store or use gasoline or other ﬂammable vapors or liquids in the vicinity of this or any other appliance.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

WARNING

Instructions must be posted in a prominent location. All safety precautions must be taken in the event the user smells gas. Safety information can be obtained from your local gas supplier.

Please retain this manual for future references.

This equipment is design engineered for commercial use only.

WARNING

California Residents Only

WARNING: This product can expose you to chemicals including chromium which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

BAKERS PRIDE OVEN COMPANY, LLC.

1307 N. Watters Rd., Suite 180

Allen, TX 75013

Phone: 800.527.2100 | Fax: 914.576.0605 | www.bakerspride.com

P/N 8822411 9/18

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HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

CAUTION

WARNING

NOTICE

WARNING

TABLE OF CONTENTS

INTRODUCTION 1

SAFETY PRECAUTIONS 2

GENERAL INSTALLATION INSTRUCTIONS 3

SPECIFICATIONS & DIMENSIONS 4

CONVERSION 7

LIGHTING INSTRUCTIONS 8

OPERATING INSTRUCTIONS 10

CLEANING/MAINTENANCE 11

SERVICE/REPAIR 12

TROUBLESHOOTING GUIDE 12

REPLACEMENT PARTS LISTS & EXPLODED VIEWS 13

WARRANTY 20

INTRODUCTION

These models are designed, built, and sold for commercial use. If these models are positioned so the general public can use the equipment, make sure that cautions, warnings, and operating instructions are clearly posted near each unit so that anyone using the equipment will use it correctly and not injure themselves or harm the equipment.

Instructions to be followed if anyone smells gas should be posted in a prominent place. These may be obtained from the gas supplier.

GAS PRESSURE

The appliance and it’s individual shutoff valve (to be supplied by user) must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa). NOTE: Gas shutoff valve is supplied on CE models.

The appliance must be isolated from the gas supply piping system by closing it’s individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45 kPa).

For your safety do not store or use gasoline or other ﬂammable vapors and liquids in the vicinity of this or any other appliance. Keep the area free and clear of combustibles. (See ANZI Z83. 14B,

1991).

A factory authorized agent should handle all maintenance and repair. Before doing any maintenance or repair, contact Bakers Pride.

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INTRODUCTION

DANGER

WARNING

CAUTION

NOTICE

CAUTION

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

Bakers Pride takes pride in the design and quality of our products. When used as intended and with proper care and maintenance, you will experience years of reliable operation from this equipment. To ensure best results, it is important that you read and follow the instructions in this manual carefully.

Location Of Data Plate

The data plate is located on the right side panel

Immediately Inspect For Shipping Damage

All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received damaged, either apparent or concealed, a claim must be made with the delivering carrier.

A) Apparent damage or loss must be noted on the

freight bill at the time of delivery. It must then be

SAFETY PRECAUTIONS

signed by the carrier representative (Driver). If this is not done, the carrier may refuse the claim. The carrier can supply the necessary forms.

B) Concealed damage or loss if not apparent until

after equipment is uncrated, a request for inspection must be made to the carrier within 15 days. The carrier should arrange an inspection. Be certain to hold all contents and packaging material.

Installation and start-up should be performed by a qualiﬁed installer who thoroughly read, understands and follows these instruction.

If you have questions concerning the installation, operation, maintenance or service of this product, write Technical Service Department Bakers Pride Oven Company, Inc., 30 Pine Street, New Rochelle, NY,

10801.

This symbol warns of imminent hazard which will result in serious injury or death.

This symbol refers to a potential hazard or unsafe practice, which could result in serious injury or death.

This symbol refers to a potential hazard or unsafe practice, which may result in or moderate injury or product or property damage.

This symbol refers to information that needs special attention or must be fully understood even though not dangerous.

This product is intended for commercial use only. Not for household use.

These models are designed, built, and sold for commercial use. If these models are positioned so the general public can use the equipment make sure that cautions, warnings, and operating instructions are clearly posted near each unit so that anyone using the equipment will use it correctly and not injure themselves or harm the equipment.

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SAFETY PRECAUTIONS

WARNING

NOTICE

CAUTION

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

Improper installation, operation, service or maintenance can cause property damage, injury or death. Read and understand these instructions thoroughly before positioning, installing, maintaining or servicing this equipment

GENERAL INSTALLATION INSTRUCTIONS

Ensure gas supply and gas type, as shown on unit nameplate agree.

Unit installation must conform with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the National Gas Installation Code, CSA-B149.1, or the Propane Installation Code, CSA-B149.2 as applicable and in accordance with local codes.

Screw legs into the permanently fastened nuts on the four corners of the unit and tighten by hand. Level the unit by turning the adjustment screw at the bottom of each leg. Do not slide unit with legs mounted, lift if necessary to move unit.

Pipe threading compound must be resistant to the action of liqueﬁed petroleum gases.

DO NOT use an open ﬂame to check for leaks. Check all gas piping for leaks with a soap and water solution before operating unit.

THESE UNITS ARE SUITABLE FOR INSTALLATION ON NON-COMBUSTIBLE SURFACES ONLY.

Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc., states in its NFPA96 latest edition that local codes are “Authority Having Jurisdiction” when it comes to requirement for installation of equipment. Therefore, installation should comply with all local codes.

Do not obstruct the ﬂow of combustion and ventilation air, under the unit by the legs or behind the unit by the ﬂue.

Adequate clearance for air openings into the combustion chamber is required. Do not place objects between the bottom of the unit and the counter top.

There must be adequate clearance for removal of the front panel. All major parts except the burners are removable thru the front if the gas line is disconnected.

Unit must have adequate clearances for servicing. (Sides = 0”, Rear = 0”, Floor = 4”).

European Community Installation Instructions:

“THIS APPLIANCE MUST BE FITTED BY A COMPETENT PERSON. IN THE UK, CORGI REGISTERED INSTALLERS (INCLUDING THE REGIONS OF BRITISH GAS) UNDERTAKE TO WORK TO SAFE AND SATISFACTORY STANDARDS. THIS APPLIANCE MUST BE INSTALLED IN ACCORDANCE WITH THE GAS SAFETY (INSTALLATION AND USE) REGULATIONS AND THE RELEVANT BUILDING REGULATIONS / IEE. REGULATIONS. DETAILED RECOMMENDATIONS ARE CONTAINED IN THE FOLLOWING BRITISH STANDARD CODES OF PRACTICE - BS 6172, BS 5440 PART 2, BS 6891”

Noncombustible clearances:

0” sides (0 mm) 0” rear (0 mm) 4” ﬂoor (102mm)

“THIS APPLIANCE MUST BE INSTALLED IN ACCORDANCE WITH THE RULES IN FORCE”

“MUST BE INSTALLED IN A WELL VENTILATED AREA. Ventilation requirements ie. B.S. 5440.”

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HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

SPECIFICATIONS AND DIMENSIONS

Model Width

In. (mm)

BPHDCB-2424i 24"

(609.6)

BPHDCB-2436i 36”

(914.4)

BPHDCB-2448i 48”

(1219.2)

BPHDCB-2460i 60”

(1524.0)

BPHDCB-2472i 72”

(1828.8)

BPHDCRB-2424i 24”

(609.6)

BPHDCRB-2436i 36”

(914.4)

BPHDCRB-2448i 48”

(1219.2)

BPHDCRB-2460i 60”

(1524.0)

BPHDCRB-2472i 72”

(1828.8)

Depth

In. (mm)

33.312" (846)

33.312” (846)

Height

In. (mm)

15.217" (386.5)

Number of

Burners

4 20,000

6 20,000

8 20,000

10 20,000

12 20,000

4 20,000

6 20,000

8 20,000

10 20,000

12 20,000

BPHDCB & BPHDCRB-2424i, 24” GAS CHARBROILER

Btu/kw Burner

Natural Gas

(5.86)

Total

Btu/kw Hour

80,000 (23.4) 5

120,000 (35.2) 5

160,000 (46.9) 5

200,000 (58.6) 5

240,000 (70.3) 5

80,000 (23.4) 5

120,000 (35.2) 5

160,000 (46.9) 5

200,000 (58.6) 5

240,000 (70.3) 5

W.C

In. (‘Mbar’)

(12.4)

21829500

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HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

BPHDCB & BPHDCRB-2436i, 36” GAS CHARBROILER

21829600

BPHDCB & BPHDCRB-2448i, 48” GAS CHARBROILER

21829700

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HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

BPHDCB & BPHDCRB-2460i, 60” GAS CHARBROILER

21829800

BPHDCB & BPHDCRB-2472i, 72” GAS CHARBROILER

21829900

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HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

WARNING

CONVERSION

• Instructions are for conversion from Natural Gas to Propane (L.P.) on all models HDCRB & HDCB.

• The conversion should be done before connecting the unit to the gas supply.

• Units are shipped from the factory equipped for use on natural gas. Oriﬁces necessary for L.P. (propane) are provided in a bag tied to the valve on the front panel.

1. Remove the knobs and front panel.

2. Remove the oriﬁce ﬁttings from the valve. Change

the oriﬁces to the size recommended for propane (L.P.).

3. Replace the oriﬁce ﬁttings into the valve.

• To change the regulator:

• Connect the regulator to the unit, connect gas and check for leaks.

Do not use an open ﬂame to check for leaks.

• Check the system pressure. With the front panel removed, remove the plug from the manifold.

• Place a ﬁtting in the plug opening and connect a manometer.

• For Natural gas the pressure in the manifold should be 5” water column or 12.4 millibar. For L.P. the pressure in the manifold should be 10” water Column of 24.9 millibar.

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HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

NOTICE

CONVERSION

• To adjust the pressure remove the brass cap and turn the white plastic part inside the stem of the regulator. See picture regulator 8.

• Take a wide straight screw driver and place it in the two notches shown in picture regulator 7 turn clockwise to increase pressure and counter-clockwise to reduce pressure. See picture regulator 8.

• Once the pressure has been adjusted replace the brass cap.

LIGHTING INSTRUCTIONS

Note the blue cap on the regulator. This is the vent. There are openings below the top rim. NEVER block these openings your regulator will fail to operate correctly. On at least a monthly basis blow off any dust or grease which may accumulate around this cap. The openings must remain open for the regulator to function. Clean more often in a very greasy atmosphere.

HDCB and HDCRB Broilers are furnished with either a pilot safety valve or a standing pilot (not available in the European Community). Please follow the instructions for your unit.

Pilot Operation Flame Failure Gas Valve:

Operation of the gas valve pilot:

1. Turn knob on the main gas valve to the pilot

position

2. Depress knob to start gas ﬂow to the pilot valve

3. Light pilot valve

a. Using a match or taper

4. Hold in knob for 15 to 30 seconds to heat up the

thermocouple

5. Release knob and turn to the desired gas ﬂow

position

a. If pilot goes out repeat steps 1-4, some

thermocouples will take longer to heat up

Standing Pilot Lighting Instructions: (Not Available in the European Community)

The pilot lights on the broilers have been set at the factory. A screwdriver may be required for the ﬁrst lighting to adjust the ﬂame for your elevation.

3. The valve can be accessed through an opening in the front panel or remove the cooking grates and light the pilot from above.

4. Turn the manual shut off valve on.

5. Hold an ignition source (match) to both openings on the pilot tube. When the ﬂames are established, remove the ignition source.

6. Turn the burner knobs to “HI”. If the burner does not ignite, promptly open the pilot valve more. If the pilot ﬂame appears larger than necessary, turn it down and reset burner ignition. The pilot ﬂame should be as small as possible but large enough to guarantee reliable ignition of the burners when the knobs are turned to “HI”.

Relighting Pilot

If the pilot light should go out for any reason:

• Promptly shut off all gas at the manual shut off

valve.

• Turn off all knobs and pilot valves; wait 5 minutes to

clear gas.

• Relight following steps 4 through 6 under Standing

Pilot Lighting Instructions.

1. Turn off the manual shut off valve and wait 5 minutes to clear the gas.

2. Turn all knobs to the “OFF” position.

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HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

CAUTION

LIGHTING INSTRUCTIONS

Lighting Main Burner:

Since the burner is lit from constantly burning pilot, turn knobs to “HI” to put the unit in operation; then adjust to any desired position between “LO” and “HI”.

• To light burner, turn knob to “MAX” then back off to

the desired ﬂame level. The range of adjustment is virtually inﬁnite between high and off. (At the small ﬂame, there is a pre-set low).

• When the broiler is ﬁrst heated, it will smoke until

oil used in manufacturing, preservation and dust from storage and shipping are burned off. An hour at “MAX” on all burners is usually sufﬁcient.

• Turn knobs off and let cool.

• For ﬁrst cooking, set the grates at maximum tilt

position and preheat before broiling. You will have to experiment with knob settings and grate position for each particular item.

• Keep the grease/water pan with sufﬁcient water to

cover the entire bottom.

• Clean regularly. Grates may be removed for washing

in the sink. Brush out carbonized particles. Thoroughly wash the grease/water pan.

European Community:

If adjustment becomes necessary in the ﬁeld, it should be done by a factory authorized and trained technician who should seal the screw after the adjustment to safeguard against un-authorized tampering by the end user.

All burners are lit from constantly burning pilots. Turning the valve to the desired ﬂame height is all that is required to put the unit in service.

Do not permit fans to blow directly at the unit. Wherever possible, avoid open windows next to the units’ sides or back. Avoid wall type fans which create air crosscurrents within a room.

It is also necessary that sufﬁcient air should be allowed to enter the room to compensate for the amount of air removed by any ventilating system. Otherwise, a subnormal atmospheric pressure will occur, affecting operation and causing undesirable working conditions.

A properly designed and installed hood will act as the heart of the ventilating system for the room or area in which the unit is installed, and will leave the unit independent of changing draft conditions.

All valves must be checked and lubricated periodically. This must be done by an authorized service representative in your area.

Never attempt to move a grill section while cooking. An unexpected ﬂare could cause severe injury. Turn off the unit, let it cool and use potholders and/or gloves to reposition or remove. The space between the legs at the bottom admits combustion air. DO NOT BLOCK THIS SPACE.

Main burner air supply:

For efﬁcient burner operation, a proper balance of gas volume and primary air supply must be maintained which will result in complete combustion. Insufﬁcient air supply results in a yellow streaming ﬂame. Primary air supply is controlled by an air shutter on the front of the burner.

Loosen the screws on the front of the burner, and adjust the air shutter to just eliminate the yellow tips of the burner ﬂame. Lock the air shutter in place by tightening the screws.

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HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

NOTICE

CAUTION

OPERATING INSTRUCTIONS

Operation

Turn the burners on about 15-20 minutes before cooking for preheating. Set the knobs to the desired ﬂame height or temperature. Each valve will control the gas ﬂow to the burner to bring that area of the unit up to the set temperature. If different temperature settings are to be used, adjoining areas should be set at progressively higher temperatures using the lowest temperatures on the outside burners. A uniform and systematic approach to the loading of the unit will produce the most consistent product results.

Radiants

Place the radiants in their position as shown in Sketch

1. Make sure that the radiants are setting properly

into the slots on the front and rear supports. Radiants should be centered over straight section of the burners.

Do not turn on gas valves without lighting the pilots. This could cause a build up of gas and potential explosion.

Cooking Grates

Place the top cooking grates with the grid bars sloping toward the front as shown in Sketch 2.

Season Griddle

Heat to low temperature (300 - 350 F/150-180C) and pour on a small amount of cooking oil, about one ounce (30cc) per square foot of surface. Spread the oil over the entire griddle surface with a cloth to create a thin ﬁlm. Wipe off any excess oil with a cloth. Repeat this procedure 2 to 3 times until the griddle has a slick, mirror-like surface.

When cooking grates are placed sloping toward the front, the grooves on top will guide the excess fat drippings into the grease trough. For wider branding marks turn the cooking grate over so the product is placed on the wider rails. There is less grease removal with the cooking grates in this position so there will be a little more ﬂare ups in this position.

Sketch 1

Sketch 2

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HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

NOTICE

CAUTION

NOTICE

CLEANING / MAINTENANCE

Initial Cleaning:

Prior to operating your new broiler, thoroughly wash the exterior with a mild detergent or soap solution. Do not use abrasive cleaners, since this might damage the cabinet ﬁnish. If the stainless steel surfaces become discolored, scrub by rubbing only in the direction of the ﬁnished grain.

When the broiler is ﬁrst heated, it will smoke until oil used in manufacturing, preservation and dust from storage and shipping are burned off. An hour at “MAX” on all burners is usually sufﬁcient.

Cleaning: Daily

Remove the grease pan, empty and wash it.

Grate “burn off”. The grease buildup on the grates should be cleaned daily (more often as needed).

A. Caution: When handling grates or radiants, always

use insulated gloves to prevent burns.

B. Warning: Do not cover the top of the grid grates

during a burn off operation. Restricting the airﬂow by covering the grid grates may cause them to warp. It will also cause damage to the valves, the knobs, the rock grates and the front panel decal.

Weekly

Thoroughly clean the exposed surfaces of broiler, sides, front and top grease trough, with a damp cloth, then polish with a soft, dry cloth. A detergent may be used for cleaning. To remove discoloration, use a non- abrasive cleaner.

After performing daily cleaning procedures, proceed with the following:

A. Remove the radiants or rock grates. Clean reﬂecting

drip shield of any dust or debris with a brush.

Top cooking grates and rock grates are heavy. For applications where you use abundant sauces, radiants and rock grates should be cleaned more often.

B. Burner air shutter openings must be kept clean.

C. Burner ports must be kept clean. To clean burners,

boil them in a strong solution of lye water for ﬁfteen to twenty minutes. Then, either brush with a wire brush or clean gas ports with a sharp-pointed metal instrument to insure open ports.

C. Place grates on broiler, with grid bars horizontal,

facing down.

D. Turn control knobs to “HI” for approximately 45

minutes.

E. Turn off the broiler and allow it to cool for 20

minutes.

F. Clean top and bottom surfaces of grate with a wire

brush to remove animal fats and carbonized grease.

G. Clean channels on grates with a scraper.

H. Remove grates from broiler. Clean top surface of

radiants with the wire brush. They may be cleaned in place.

Clean the regulator at least once a month. Make sure the vent opening is open and not blocked in any way. Failure to do so will cause variations in pressure. Your unit will not function as well and it could shorten the life of the product.

Extended Shutdown:

Turn the manual shutoff valve to “OFF”; (*ﬁeld installed valve not supplied by the manufacturer), turn all control knobs to the “OFF” position and shut off the pilot ﬂame by turning the adjustment on the pilot valve.

Gas shutoff valve is supplied by the manufacturer on CE or European Community models.

Page 14

SERVICE / REPAIR

NOTICE

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

This appliance must only be serviced by an authorized agent.

TROUBLESHOOTING GUIDE

PROBLEM POSSIBLE CAUSE

Heat does not come on when valve is turned on.

Pilot burner will not light. Obstructed pilot oriﬁce.

Pilot burner will not stay lit. Thermocouple is bad.

Fat appears to smoke excessively. Heat is set too high.

Food sticks to grates. Heat is set too high.

Food is undercooked inside. Heat is set too high.

Food tastes greasy or has objectionable off-ﬂavor.

Pilot burner not lit. Gas valve is bad.

Pilot gas turned off at automatic pilot. Automatic pilot valve is bad. Gas is shut off to unit.

Thermocouple is not hot enough. Obstructed or wrong size pilot oriﬁce. Gas supply is not purged of air. Air is blowing pilot light out. Automatic pilot valve is bad.

Moisture in the food may be turning into steam.

Griddle surface needs cleaning and/or seasoning. Surface under food may not have been covered with enough cooking oil.

Food may not have been cooked for long enough time. Food itself may have off ﬂavor. Food may have been stored improperly before cooking. Too much griddle fat used. Heat is set too low.

Parts protected by the manufacturer or his agent are not to be adjusted by the installer, unless the installer is an authorized service agent.

Place Lava Rocks Or Glo Stones With Air Spaces Between The Rocks. Do Not Cover

Please use the following amount of lava rocks or glo stones per model.

BPHDCRB 24” = Approximately 6 LBS.

BPHDCRB 36” = Approximately 9 LBS.

BPHDCRB 48” = Approximately 12 LBS.

BPHDCRB 60” = Approximately 15 LBS.

BPHDCRB 72” = Approximately 18 LBS.

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HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

EXPLODED VIEW – BPHDCB & BPHDCRB - GAS CHARBROILER (DOMESTIC VERSION)

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HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

PARTS LIST (DOMESTIC VERSION)

BPHDCB & BPHDCRB - GAS CHARBROILER

Item P/N Description

1 21829520 Weldm’t, Bullnose 1 1

2182620 Weldm’t, Bullnose 1 1 21829720 Weldm’t, Bullnose 1 1 21829820 Weldm’t, Bullnose 1 1 21829920 Weldm’t, Bullnose 1 1

2 21825433 Side, Firebox 2 2 2 2 2 2 2 2 2 2 3 21825022 Body, 24” Firebox 1 1

21825122 Body, 36” Firebox 1 1 21825222 Body, 48” Firebox 1 1 21825322 Body, 60” Firebox 1 21825422 Body, 72” Firebox 1 1

4 21825017 Support, Burner 1 1

21825117 Support, Burner 1 1 21825216 Support, Burner 1 1 21825316 Support, Burner 1 1 21825416 Support, Burner 1 1

5 21825027 Baffle, Front Heat 1 1

21825127 Baffle, Front Heat 1 1 21825227 Baffle, Front Heat 1 1 21825327 Baffle, Front Heat 1 1 21825427 Baffle, Front Heat 1 1

6 21825134 Divider, Firebox NA NA 1 1 1 1 2 2 2 2 7 21825126 Support, Firebox NA NA 1 1

21825217 Support, Firebox 1 1 21825317 Support, Firebox 1 1 21825417 Support, Firebox 1 1

8 21813085 Spacer 4 4 4 4 5 5 5 5 6 6 9 21829525 Manifold, 24” 1 1

21829625 Manifold, 36” 1 1 21829725 Manifold, 48” 1 1 21829825 Manifold, 60” 1 1 21829925 Manifold, 72” 1 1

10 2068500 Valve, Gas, On-Off 4 4 6 6 8 8 10 10 12 12 11 2092517 Plug, 1/8 NPTM 1 1 1 1 1 1 1 1 1 1 12 2066845 Hood, Orifice #45 4 4 6 6 8 8 10 10 12 12 13 2066855 Hood, Orifice #55 4 4 6 6 8 8 10 10 12 12 14 2068001 Valve, Pilot 90° 2 2 3 3 4 4 5 5 6 6 15 21825113 Bracket, Pilot 2 2 3 3 4 4 5 5 6 6 16 21829612 Tube, Pilot 2 2 3 3 4 4 NA NA NA NA

21829913 Tube, Pilot NA NA NA NA NA NA 5 5 6 6

17 2065845 Burner, Tube Hvy Dty 4 4 6 6 8 8 10 10 12 12 18 21825053 Support, Leg 24” 2 2

21825153 Support, Leg 36” 2 2 21825253 Support, Leg 48” 2 2 21825353 Support, Leg 60” 2 2 21825453 Support, Leg 72” 2 2

19 21825054 Panel, Right & Left Side 2 2 2 2 2 2 2 2 2 2 20 21825011 Guide, Grease Slide 2 2 4 4 4 4 6 6 6 6 21 21825032 Panel, Back 24” 1 1

21825132 Panel, Back 36” 1 1 21825232 Panel, Back 48” 1 1

21825332 Panel, Back 60" 1 1 21825432 Panel, Back 72" 1 1

BPHDCB-2424i

BPHDCRB-2424i

BPHDCB-2436i

BPHDCRB-2436i

BPHDCB-2448i

BPHDCRB-2448i

BPHDCB-2460i

BPHDCRB-2460i

BPHDCB-2472i

BPHDCRB-2472i

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HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

PARTS LIST (DOMESTIC VERSION)

BPHDCB & BPHDCRB - GAS CHARBROILER

Item P/N Description

22 21829519 Panel, Control 24" 1 1

21829619 Panel, Control 36" 1 1 21829719 Panel, Control 48" 1 1 21829819 Panel, Control 60" 1 1 21829919 Panel, Control 72" 1 1

23 21825028 Support, Rock Grate Rear 1 1

21825128 Support, Rock Grate Rear 1 1 21825228 Support, Rock Grate Rear 1 1 21825328 Support, Rock Grate Rear 1 1 21825428 Support, Rock Grate Rear 1 1

24 21825029 Support, Rock Grate Front 1 1

21825129 Support, Rock Grate Front 1 1 21825229 Support, Rock Grate Front 1 1 21825329 Support, Rock Grate Front 1 1 21825429 Support, Rock Grate Front 1 1

25 2425210 Pan, Grease 18" NA NA 2 2 NA NA 1 1 NA NA

2425310 Pan, Grease 24" 1 1 NA NA 2 2 2 2 3 3

26 8706400 Knob, Metal Cookline .375 D Shaft 4 4 6 6 8 8 10 10 12 12 27 21825016 Radiant, S/S 4 6 8 10 12

2065844 Radiant, Cast (Optional) (N/S) 4 6 8 10 12

28 3102210 Grate, Rock Hvy Dty 4 6 8 11 13 29 21825018 Guard, Burner 4 6 8 11 12

30 21813129 Weldm't, Grate Support 1 1

21813229 Weldm't, Grate Support 1 1 21813329 Weldm't, Grate Support 1 1 21825334 Weldm't, Grate Support 1 1 21825434 Weldm't, Grate Support 1 1

31 3103900 Grate, Cooking Hvy Dty 4 4 6 6 8 8 10 10 12 12 32 21825031 Brace, Leg 2 2 2 2 2 2 2 2 2 2 33 21826134 Channel, Stiffiner NA NA 1 1

21826234 Channel, Stiffiner 1 1 21826334 Channel, Stiffiner 1 1 21826434 Channel, Stiffiner 1 1

34 2067600 Regulator, 5" W.C. & 10" W.C 1 1 1 1 1 1 1 1 1 1 35 21825024 Side, Grease Chute 1 1 1 1 1 1 1 1 1 1 36 21825026 Side, Grease Chute Left 1 1 1 1 1 1 1 1 1 1 37 8808900 Nameplate, 8" Bakers Pride 1 1 1 1 1 1 1 1 1 1

38 3100300 Brickquets, Ceramic (N/S) 20LBS 20LBS 30LBS 30LBS 40LBS 40LBS 50LBS 50LBS 60LBS 60LBS

310000 Lava, Rock 8lb Bag (Optional) (N/S) 1 2 2 3 3 39 8861000 Label, Spec 1 1 1 1 1 1 1 1 1 1 40 8809920 Decal, Improper Installation 1 1 1 1 1 1 1 1 1 1 41 8837109 Label, Orifice Size 1 1 1 1 1 1 1 1 1 1 42 8825300 Decal, Leg 1 1 1 1 1 1 1 1 1 1 43 8837130 Decal, Operating Instructions 1 1 1 1 1 1 1 1 1 1 44 43813103 Label, Hot Surface 1 1 1 1 1 1 1 1 1 1 45 43813149 Label, Hot Surface (French) 1 1 1 1 1 1 1 1 1 1 46 8835300 Inst/Op Manual (N/S) 1 1 1 1 1 1 1 1 1 1 47 8633700 Leg, 2" Dia. Hvy Dty 4 4 4 4 4 4 4 4 4

BPHDCB-2424i

BPHDCRB-2424i

BPHDCB-2436i

BPHDCRB-2436i

BPHDCB-2448i

BPHDCRB-2448i

BPHDCB-2460i

BPHDCRB-2460i

BPHDCB-2472i

BPHDCRB-2472i

Page 18

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

EXPLODED VIEWS – BPHDCB & BPHDCRB - GAS CHARBROILER (CE VERSION)

Page 19

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

PARTS LIST (CE VERSION)

BPHDCB & BPHDCRB - GAS CHARBROILER

Item P/N Description

1 21829520 Weldm't, Bullnose 1 1

2182620 Weldm’t, Bullnose 1 1 21829720 Weldm’t, Bullnose 1 1 21829820 Weldm’t, Bullnose 1 1 21829920 Weldm’t, Bullnose 1 1

2 21825433 Side, Firebox 2 2 2 2 2 2 2 2 2 2 3 21825036 Face, 24" Firebox CE 1 1

21825136 Face, 36" Firebox CE 1 1 21825236 Face, 48" Firebox CE 1 1 21825338 Face, 60" Firebox CE 1 1 21825438 Face, 72" Firebox CE 1 1

4 21825017 Support, Burner 1 1

21825117 Support, Burner 1 1 21825216 Support, Burner 1 1 21825316 Support, Burner 1 1 21825416 Support, Burner 1 1

5 21825037 Bafﬂe, Front Heat CE 1 1

21825137 Bafﬂe, Front Heat CE 1 1 21825237 Bafﬂe, Front Heat CE 1 1 21825339 Bafﬂe, Front Heat CE 1 1 21825439 Bafﬂe, Front Heat CE 1 1

6 21825134 Divider, Firebox NA NA 1 1 1 1 2 2 2 2

7 21825126 Support, Firebox NA NA 1 1

21825217 Support, Firebox 1 1 21825317 Support, Firebox 1 1 21825417 Support, Firebox 1 1

8 21813085 Spacer 4 4 4 4 5 5 5 5 6 6 9 21829535 Manifold, 24" CE 1 1

21829635 Manifold, 36" CE 1 1 21829735 Manifold, 48" CE 1 1 21829835 Manifold, 60" CE 1 1 21829935 Manifold, 72" CE 1 1

10 2068300 Valve, Gas, On-Off CE 4 4 6 6 8 8 10 10 12 12 11 2092517 Plug, 1/8 NPTM 1 1 1 1 1 1 1 1 1 1 12 2066845 Hood, Oriﬁce #45 4 4 6 6 8 8 10 10 12 12 13 2066855 Hood, Oriﬁce #55 4 4 6 6 8 8 10 10 12 12 14 21829718 Tube, Pilot Supply CE 3 3 5 5 7 7 9 9 11 11 15 21829739 Tube, Pilot Supply CE Reverse 1 1 1 1 1 1 1 1 1 1 16 21825446 Bracket, Pilot CE 3 3 5 5 7 7 9 9 11 11 17 21825447 Bracket, Pilot CE Long 1 1 1 1 1 1 1 1 1 1 18 20932100 Pilot, Burner 4 4 6 6 8 8 10 10 12 12 19 2065845 Burner, Tube Hvy Dty 4 4 6 6 8 8 10 10 12 12 20 21825053 Support, Leg 24" 2 2

21825153 Support, Leg 36" 2 2 21825253 Support, Leg 48" 2 2 21825353 Support, Leg 60" 2 2 21825453 Support, Leg 72" 2 2

21 21825054 Panel, Right & Left Side 2 2 2 2 2 2 2 2 2 2 22 21825011 Guide, Grease Slide 2 2 4 4 4 4 6 6 6 6

BPHDCB-2424i

BPHDCRB-2424i

BPHDCB-2436i

BPHDCRB-2436i

BPHDCB-2448i

BPHDCRB-2448i

BPHDCB-2460i

BPHDCRB-2460i

BPHDCB-2472i

BPHDCRB-2472i

Page 20

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

PARTS LIST (CE VERSION)

BPHDCB & BPHDCRB - GAS CHARBROILER

Item P/N Description

23 21825032 Panel,Back 24” 1 1

21825132 Panel, Back 36” 1 1 21825232 Panel, Back 48” 1 1 21825332 Panel, Back 60” 1 1 21825432 Panel, Back 72” 1 1

24 21829541 Panel, Control 24" CE 1 1

21829641 Panel, Control 36" CE 1 1 21829741 Panel, Control 48" CE 1 1 21829841 Panel, Control 60" CE 1 1 21829941 Panel, Control 72" CE 1 1

25 21825028 Support, Rock Grate Rear 1 1

21825128 Support, Rock Grate Rear 1 1 21825228 Support, Rock Grate Rear 1 1 21825328 Support, Rock Grate Rear 1 1 21825428 Support, Rock Grate Rear 1 1

26 21825029 Support, Rock Grate Front 1 1

21825129 Support, Rock Grate Front 1 1 21825229 Support, Rock Grate Front 1 1 21825329 Support, Rock Grate Front 1 1 21825429 Support, Rock Grate Front 1 1

27 2425210 Pan, Grease 18" NA NA 2 2 NA NA 1 1 NA NA

2425310 Pan, Grease 24" 1 1 NA NA 2 2 2 2 3 3

28 8706400 Knob, Metal Cookline .375 D Shaft 4 4 6 6 8 8 10 10 12 12 29 21825016 Radiant, S/S 4 6 8 10 12

2065844 Radiant, Cast (Optional) (N/S) 4 6 8 10 12

30 3102210 Grate, Rock Hvy Dty 4 6 8 11 13 31 21825018 Guard, Burner 4 6 8 10 12 32 21813129 Weldm't, Grate Support 1 1

21813229 Weldm't, Grate Support 1 1 21813329 Weldm't, Grate Support 1 1 21825334 Weldm't, Grate Support 1 1 21825434 Weldm't, Grate Support 1 1

33 3103900 Grate, Cooking Hvy Dty 4 4 6 6 8 8 10 10 12 12 34 21825031 Brace, Leg 2 2 2 2 2 2 2 2 2 2 35 21826134 Channel, Stifﬁner NA NA 1 1

21826234 Channel, Stifﬁner 1 1 21826334 Channel, Stifﬁner 1 1 21826434 Channel, Stifﬁner 1 1

36 2067600 Regulator, 5" W.C. & 10" W.C. 1 1 1 1 1 1 1 1 1 1 37 21825024 Side, Grease Chute 1 1 1 1 1 1 1 1 1 1 38 21825026 Side, Grease Chute Left 1 1 1 1 1 1 1 1 1 1 39 8808900 Nameplate, 8" Bakers Pride 1 1 1 1 1 1 1 1 1 1 40 3100300 Brickquets, Ceramic (N/S) 20LBS 20LBS 30LBS 30LBS 40LBS 40LBS 50LBS 50LBS 60LBS 60LBS

310000 Lava, Rock 8lb Bag (Optional) (N/S) 1 2 2 3 3 41 8861000 Label, Spec 1 1 1 1 1 1 1 1 1 1 42 8809920 Decal, Improper Installation 1 1 1 1 1 1 1 1 1 1 43 8837109 Label, Oriﬁce Size 1 1 1 1 1 1 1 1 1 1 44 8825300 Decal, Leg 1 1 1 1 1 1 1 1 1 1 45 8837130 Decal, Operating Instructions 1 1 1 1 1 1 1 1 1 1 46 43813103 Label, Hot Surface 1 1 1 1 1 1 1 1 1 1 47 43813149 Label, Hot Surface (French) 1 1 1 1 1 1 1 1 1 1 48 8835300 Inst/Op Manual (N/S) 1

BPHDCB-2424i

BPHDCRB-2424i

BPHDCB-2436i

BPHDCRB-2436i

BPHDCB-2448i

BPHDCRB-2448i

BPHDCB-2460i

BPHDCRB-2460i

1 1 1 1 1 1 1 1 1

BPHDCB-2472i

BPHDCRB-2472i

Page 21

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

PARTS LIST (CE VERSION)

BPHDCB & BPHDCRB - GAS CHARBROILER

Item P/N Description

49 8633700 Leg, 2" Dia. Hvy Dty 4 4 4 4 4 4 4 4 4 4 50 21826016 Bracket, Thermocouple 3 3 5 5 7 7 9 9 11 11 51 21826011 Bracket, Thermocouple Reverse 1 1 1 1 1 1 1 1 1 1 52 1473700 Thermocouple, CE 600mm 4 4 6 6 8 8 10 10 12 12 53 2069700 Valve, Shut Off 90° 1 1 1 1 1 1 1 1 1 1 54 2092626 Pipe, Inlet 1 1 1 1 1 1 1 1 1 1 55 8806070 Label, Delivery CE Gas Units (N/S) 1 1 1 1 1 1 1 1 1 1 56 8806075 Label, Packaging CE Units (N/S) 1 1 1 1 1 1 1 1 1 1 57 8806080 Label, CE Ventilation (N/S) 1 1 1 1 1 1 1 1 1 1

BPHDCB-2424i

BPHDCRB-2424i

BPHDCB-2436i

BPHDCRB-2436i

BPHDCB-2448i

BPHDCRB-2448i

BPHDCB-2460i

BPHDCRB-2460i

BPHDCB-2472i

BPHDCRB-2472i

Page 22

HEAVY DUTY GAS CHARBROILER OPERATION MANUAL

BAKERS PRIDE LIMITED WARRANTY

WHAT IS COVERED This warranty covers defects in material and workmanship under normal use, and applies only to the original purchaser

• The equipment has not been accidentally or intentionally damaged, altered or misused;

• The equipment is properly installed, adjusted, operated and maintained in accordance with National

• The serial number rating plate afﬁxed to the equipment has not been defaced or removed.

WHO IS COVERED This warranty is extended to the original purchaser and applies only to equipment purchased for use in the U.S.A.

COVERAGE PERIOD Cyclone Convection Ovens: BCO Models: One (1) Year limited parts and labor; (1) Year limited door warranty.

GDCO Models: Two (2) Year limited parts and labor; (2) Year limited door warranty.

CO11 Models: Two (2) Year limited parts and labor; (5) Year limited door warranty.

All Other Products: One (1) Year limited parts and labor. Warranty period begins the date of dealer invoice to customer

WARRANTY This warranty covers on-site labor, parts and reasonable travel time and travel expenses of the authorized service

COVERAGE representative up to (100) miles, round trip, and (2) hours travel time. The purchaser, however, shall be responsible for

EXCEPTIONS All removable parts in Bakers Pride

providing that:

and local codes and in accordance with the installation instruction provided with the product;

or ninety (90) days after shipment date from Bakers Pride - whichever comes ﬁrst.

all expenses related to travel, including time, mileage and shipping expenses on smaller counter models that may be carried into a Factory Authorized Service Center, including the following models: PX-14, PX-16, P18, P22S, P24S, PD-4, PDC, WS Series and BK-18.

and Valves, are covered for a period of SIX MONTHS. All Ceramic Baking Decks are covered for a period of THREE MONTHS. The installation of these replacement decks is the responsibility of the purchaser. The extended Cyclone door warranty years 3 through 5 is a parts only warranty and does not include labor, travel, mileage or any other charges.

charbroilers, including but not limited to: Burners, Grates, Radiants, Stones

EXCLUSIONS

INSTALLATION Leveling and installation of decks as well as proper installation and check out of all new equipment —per appropriate

REPLACEMENT PARTS Bakers Pride genuine Factory OEM parts receive a (90) day materials warranty effective from the date of installation by a

This Warranty is in lieu of all other warranties, expressed or implied, and all other obligations or liabilities on the manufacturer’s part. Bakers Pride shall in no event be liable for any special, indirect or consequential damages, or in any event for damages in excess of the purchase price of the unit. The repair or replacement of proven defective parts shall constitute a fulﬁllment of all obligations under the terms of this warranty.

• Negligence or acts of God,

• Failures caused by erratic voltages or gas supplies,

• Thermostat calibrations after (30) days from equipment installation date,

• Unauthorized repair by anyone other than a Bakers Pride Factory Authorized Service Center,

• Air and Gas adjustments,

• Damage in shipment,

• Light bulbs,

• Alteration, misuse or improper installation,

• Glass doors and door adjustments,

installation and use materials — is the responsibility of the dealer or installer, not the manufacturer.

Bakers Pride Factory Authorized Service Center.

• Thermostats and safety valves with broken capillary tubes,

• Fuses,

• Char-broiler work decks and cutting boards,

• Tightening of conveyor chains,

• Adjustments to burner ﬂames and cleaning of pilot burners,

• Tightening of screws or fasteners.

• Accessories — spatulas, forks, steak turners, grate lifters, oven brushes, scrapers, peels. etc.,

• Freight — other than normal UPS charges,

• Ordinary wear and tear.

Form #U4177A 1/07

Page 23

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or Parts, this information is required.

Model Number Serial Number Date Purchased

NOTES

Page 24

Food Service Equipment Group

The Standex Food Service Equipment Group (FSEG) is a manufacturer of innovative commercial food

service equipment offering a wealth of refrigeration and cooking expertise. Products include walk-in

coolers and freezers; hot and cold display cabinets, cases, and storage systems; commercial ovens,

rotisseries, and cooking equipment; and rotary vane pumps.

Ask your sales representative about how the power of all Standex brands can work for you.

www.standex.com/segments/food-service

Be sure to keep up with new product announcements

and events on social media!

Bakers Pride BPHDCB-2472i User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual