Bakers Pride BPF-6575 Service Manual

OPERATION MANUAL

RESTAURANT SERIES FULL-SIZE GAS FRYERS

SERIES: BPF 3540, 4050, & 6575

BUILT BY CRAFTSMEN. TESTED BY TIME®.

FRYERS

FRYER OPERATION MANUAL

Models:
BPF-3540, BPF-4050, BP-6575

Bakers Pride Oven Company, LLC is a wholly owned
subsidiary of Standex International Corporation.

All gas operated Bakers Pride® fryers are intended for
use with the type of gas specified on the rating plate and
for installation will be in accordance with National Fuel
Gas Code ANSI Z223.1 (latest edition).

WARNING

FOR YOUR SAFETY: Do not store or use gasoline
or other flammable vapors or liquids in the vicinity
of this or any other appliance.

WARNING

IMPORTANT INSTRUCTIONS: After the gas
supply has been connected to your unit, it is
extremely important to check piping for possible
leaks. To do this, use soap and water solution or
solutions that are expressly made for this purpose.

DO NOT USE matches, candles, flames, or other
sources of ignition since these methods are
extremely dangerous. Post in a prominent location
instructions to be followed in the event you smell
gas. Obtain these instructions from your local gas
supplier.

CAUTION

Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death. Read the installation,
operating and maintenance instructions
thoroughly before installing or servicing this
equipment.

NOTICE

Instructions to be followed in the event the user
smells gas must be posted in a prominent location
in the kitchen area. This information shall be
obtained from the local gas supplier.

WARNING

California Residents Only

WARNING: This product can expose you to
chemicals including chromium which is known to
the State of California to cause cancer and birth
defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov.

Please retain this manual for future references.

This equipment is design engineered for commercial
use only.

BAKERS PRIDE OVEN COMPANY, LLC.

1307 N. Watters Rd., Suite 180

Allen, TX 75013

Phone: [phone] | Fax: [phone] | www.bakerspride.com

P/N 300291 9/18

TABLE OF CONTENTS

FRYER OPERATION MANUAL

INSTALLATION INSTRUCTIONS 1

OPERATING INSTRUCTIONS 2

MAINTENANCE INSTRUCTIONS 3

IMPORTANT

• Installation of the equipment should be performed
by qualified, certified, licensed and/or authorized
personnel who are familiar with and experienced in
state/local installation codes.

• Operation of the equipment should be performed
by qualified or authorized personnel who have read
this manual and are familiar with the functions of the
equipment.

• Service of the equipment should be performed by
qualified personnel who are knowledgeable with
Bakers Pride® cooking equipment.

EXPLODED VIEW 4

PARTS LIST 5

WARRANTY 6

Shipping Damage Claim Procedure

The equipment is inspected and crated carefully
by skilled personnel before leaving our factory.
The transportation company assumes full
responsibility for safe delivery upon acceptance of
this equipment. If shipment arrives damaged:

1. Visible loss or damage: Note on freight bill or
express delivery and signed by person making
delivery.

2. File claim for damages immediately:
Regardless of extent of damages.

3. Concealed loss or damage: If damage is
noticed after unpacking, notify Transportation
Company immediately and file “Concealed
Damage” claim with the transportation carrier.
This should be done within fifteen (15) days
from the date delivery and receipt of goods.
Retain container for inspection.

IINSTALLATION INSTRUCTIONS

The area around the appliance must be kept free and
clear of combustibles such as solvents, cleaning liquid,
broom, rags, etc.

Proper clearances must be provided at the front of the
appliance for servicing and proper operation.

Provisions shall be incorporated in the design of the
kitchen, to ensure adequate supply of fresh air and
adequate clearance for air openings into the combustion
chamber, for proper combustion, and ventilation.

For proper operation of the appliance, do not obstruct
the flow of combustion and ventilation air.

The installation must conform with local codes, or in the
absence of local codes, with the national fuel gas code,

ANSI Z223.1 - 1988 (or latest addenda), National gas
installation code, CAN/CGA - B 149.1, or the propane
installation code, CAN/CGA - B 149.2 as applicable.

The appliance and its individual shut off valve must be
disconnected from the gas supply piping system during
any pressure testing of that system in excess of 1/2 PSI.

The appliance must be isolated from the gas supply
piping system by closing its individual manual shut off
valve during any pressure testing of the gas supply piping
system at test pressures equal to or less than 1/2 PSI.

The gas supply line must be at least the same size as
the gas inlet of the appliance.

1

FRYER OPERATION MANUAL

INSTALLATION INSTRUCTIONS

Clearances

The appliance area must be kept free and clear of all combustibles.

Combustible Non-Combustible

Sides 6" 0"
Rear 6" 0"
Floor 6" 0"

Installation on non-combustible floor shall be with factory supplied legs or casters.

OPERATING INSTRUCTIONS

WARNING

Hot oil and hot surfaces can cause severe burns.
Use caution when operating the fryer.

Do not attempt to move the fryer filled with hot oil
or shortening.

Do not go near the area directly above the flue
when fryer is in operation.

Severe burns may be caused.

Drain hot oil in metal containers, do not use
plastic buckets or glass containers.

Lighting Instructions

1. Set the thermostat and the gas cock dial on the
combination gas valve to the “OFF” position.

2. Wait for five minutes.

3. Turn gas cock dial on the combination gas valve to
“Pilot” position.

4. Depress the gas cock dial and apply a lighted
match or taper to the pilot.

5. Hold the gas cock dial depressed for about 30
seconds or until pilot stays lit before releasing.

6. If the pilot does not stay lit, repeat step 4 and 5.

Burners / Thermostat Operation

1. After the pilot is lit, turn the gas cock dial to “ON”
position.

2. Turn the thermostat dial to any temperature setting
and observe the burners ignition. It should ignite
within four seconds.

CAUTION

Main burners shall not be “ON” when the vessel
is empty. During testing, fill the vessel with liquid
(oil or water) till above the heat transfer tubes.

Flexible Couplings, Connectors And Casters

If the unit is to be installed with casters, the installation
shall be made with a connector that complies with the
Standard for Connectors for Movable Gas Appliances,
ANSI Z21.69 or Connectors for Moveable Gas
Appliances, CAN/CGA-6.16, and a quick-disconnect
device that complies with the Standard for Quick­Disconnect Devices for Use With Gas Fuel, ANSI
Z21.41, or Quick Disconnect Devices for Use with Gas
Fuel CAN1-6.9. Locking front casters are provided to
limit the movement of the appliance without depending
on the connector or associated piping. A suitable strain
relief must be installed with the flexible connector.

Restraining device may be attached to the back frame/
panel of the unit.

All connections must be sealed with a joint compound
suitable for LP gas and all connections must be tested
with a soapy water solution before lighting pilots.

2

FRYER OPERATION MANUAL

OPERATING INSTRUCTIONS

Preparation For Use

New units have a coating of oil on the interior of the
vessel. Remove this coating with hot soapy water,
washing soda, or any other grease dissolving liquid.
Rinse thoroughly and drain until all residues are
removed. Wipe dry.

Clean the baskets, crumb screen.

Pilot Operation

Check and make sure the pilot is lit. If not, refer to
previous section for lighting the pilot.

Before Turning The Burners On

1. Fill the vessel with liquid shortening or oil up to the
“oil level” marking.

2. Block of solid shortening should not be melted
by setting it on top of tubes. This will damage
the vessel and scorch fat. Either melt it first on
another appliance or cut into small pieces and pack

MAINTENANCE INSTRUCTIONS

tightly below, between and above the burner tubes,
without leaving any air spaces around the tubes.
Turn the burners “ON” for about 10 seconds and
turn “OFF” for about a minute. Repeat this “ON­OFF” cycle until all the shortening is melted. If
scorching occurs, lower the “ON” time.

3. Do not overfill the vessel.

Main Burner Operation

After the vessel is filled with liquid shortening or oil, set
the gas cock dial on the combination gas valve to the
“ON” position.

Turn the thermostat to desired temperature setting.

Daily Shut-Down

At the end of the day, turn the gas cock dial on the
combination gas valve and the thermostat to OFF
position. Where applicable turn the power switch to OFF
position. Filter the oil in all fryers.

For continued performance efficiency and longevity of
your Fryer it is essential to carry out a good maintenance
program.

Daily

1. Remove and wash thoroughly all “loose” parts
(basket hanger, baskets, crumb screen, etc.).

2. Wipe clean all exterior and interior accessible
surfaces and parts.

3. Filter the liquid oil/shortening at the end of the day,
replace if necessary. If fryer is under heavy use,
filter more often during the day.

Weekly

1. Shut down the fryer by turning off the gas cock dial
and power supply, where applicable.

2. Drain the fryer in a filter pan or steel container.
Flush out sediments at the bottom of the vessel
with liquid oil.

3. Close the drain valve and fill the vessel with a
mixture of boil-out solution and water.

4. Relight the pilot and turn on the burners.

5. When the solution starts to boil, turn off the
thermostat and let the vessel soak to soften the
deposit and/or carbon spots. (Approximately 1
hour).

6. Drain off solution, scrub the insides with brush and
rinse thoroughly.

7. Repeat the cleaning procedure, if necessary.

8. Wipe dry with soft towels and refill with clean oil/
shortening.

Stainless Steel Parts

Do not use steel wool, abrasive cloths, cleansers or
powders to clean stainless steel surfaces. All stainless
steel parts should be wiped regularly with hot soapy
water during the day and a stainless steel liquid cleaner
at the end of the day. To remove encrusted materials,
soak in hot water to loosen the material, and then use a
wood or nylon scraper.

Contact the factory, factory representative or a local
service company to perform maintenance and repairs.

3

FRYER OPERATION MANUAL

EXPLODED VIEW

BPF - 4050 Bakers Pride® Fryer 40/50 LBS

4

PARTS LIST

FRYER OPERATION MANUAL

Item P/N Description

2 300359 Fryer Basket – Large

3 300189 Fryer Basket – Small

4 300922 Crumb Screen Fine Mesh

300923 Crumb Screen Regular

5 300436 Diffuser Weldment Panel

6 300231 Pilot Burner - Natural (Fryer)

7 300359 Orifice Bell #16 (LP)

8 300157 Thermopile 32" Fryer

9 300260 Drain Extension Pipe

10 300239 Drain Valve 1 1/4

11 300921 Landing Ledge

12 300443 Door Hinge Top

13 300446 Door Assy Fryer 40/50

14 8717700 Door Magnet

15 U1066A Nameplate Bakers Pride

16 300228 Hi - Limit Switch

17 300150 Door Hinge Bottom

18 300229 Knob Thermost With Dial (Fryer)

19 300113 Bracket Thermostat/ Hi – Limit

20 300232 Thermostat – Fryer

21 311039 6" Cone Legs

22 340264 Caster (With Brake) – Optional

340265 Caster (With Out Brake) -Optional

23 300155 Side Panel - L/H

24 300259 Manifold Tsf 40/50 Assy

25 300532 Orifice Hood - # 32 (NAT)

300552 Orifice Hood - # 52 (LP)

26 300188 Valve, Combo Gas Nat Fryer

300225 Valve, Combo Gas Lp Fryer

27 300191 Burner

28 300156 Side Panel - R/H

29 300120 Vessel Weld Assy (3 Tube Fryer Tank)

30 300114 Probe Holder Thermostat/ Hi-limit

31 300440 Vessel Cover W/ Handle – Optional

32 300456 Back Panel Bottom

Item P/N Description

33 300138 Back Panel Top

34 300445 Upper Flue Plate

300444 Upper Flue

35 300357 Flue Front Fryer 40/50

300111 Flue Rear Fryer 40/50

36 300439 Upper Front Panel, Weldment

37 300152 Basket Hanger 40/50

N/S 300271 Kit, Conversion To NAT TSF-4050

N/S 300223 Kit, Conversion To LP TSF-4050

5

FRYER OPERATION MANUAL

BAKERS PRIDE LIMITED WARRANTY

WHAT IS COVERED This warranty covers defects in material and workmanship under normal use, and applies only to the original purchaser

• The equipment has not been accidentally or intentionally damaged, altered or misused;

• The equipment is properly installed, adjusted, operated and maintained in accordance with National

• The serial number rating plate affixed to the equipment has not been defaced or removed.

WHO IS COVERED This warranty is extended to the original purchaser and applies only to equipment purchased for use in the U.S.A.

COVERAGE PERIOD Cyclone Convection Ovens: BCO Models: One (1) Year limited parts and labor; (1) Year limited door warranty.

GDCO Models: Two (2) Year limited parts and labor; (2) Year limited door warranty.

CO11 Models: Two (2) Year limited parts and labor; (5) Year limited door warranty.

All Other Products: One (1) Year limited parts and labor. Warranty period begins the date of dealer invoice to customer

WARRANTY This warranty covers on-site labor, parts and reasonable travel time and travel expenses of the authorized service

COVERAGE Representative up to (100) miles, round trip, and (2) hours travel time. The purchaser, however, shall be responsible for

EXCEPTIONS All removable parts in Bakers Pride

providing that:

and local codes and in accordance with the installation instruction provided with the product;

or ninety (90) days after shipment date from Bakers Pride - whichever comes first.

all expenses related to travel, including time, mileage and shipping expenses on smaller counter models that may be
carried into a Factory Authorized Service Center, including the following models: PX-14, PX-16, P18, P22S, P24S, PD-4,
PDC, WS Series and BK-18.

®

and Valves, are covered for a period of SIX MONTHS. All Ceramic Baking Decks are covered for a period of THREE
MONTHS. The installation of these replacement decks is the responsibility of the purchaser. The extended Cyclone door
warranty years 3 through 5 is a parts only warranty and does not include labor, travel, mileage or any other charges.

cooking equipment, including but not limited to: Burners, Grates, Radiants, Stones

EXCLUSIONS

INSTALLATION Leveling and installation of decks as well as proper installation and check out of all new equipment —per appropriate

REPLACEMENT PARTS Bakers Pride genuine Factory OEM parts receive a (90) day materials warranty effective from the date of installation by a

This Warranty is in lieu of all other warranties, expressed or implied, and all other obligations or liabilities on the manufacturer’s part. Bakers Pride
shall in no event be liable for any special, indirect or consequential damages, or in any event for damages in excess of the purchase price of the unit.
The repair or replacement of proven defective parts shall constitute a fulfillment of all obligations under the terms of this warranty.

• Negligence or acts of God,

• Failures caused by erratic voltages or gas supplies,

• Thermostat calibrations after (30) days from
equipment installation date,

• Unauthorized repair by anyone other than a Bakers
Pride Factory Authorized Service Center,

• Air and Gas adjustments,

• Damage in shipment,

• Light bulbs,

• Alteration, misuse or improper installation,

• Glass doors and door adjustments,

installation and use materials — is the responsibility of the dealer or installer, not the manufacturer.

Bakers Pride Factory Authorized Service Center.

• Thermostats and safety valves with broken capillary
tubes,

• Fuses,

• Char-broiler work decks and cutting boards,

• Tightening of conveyor chains,

• Adjustments to burner flames and cleaning of pilot
burners,

• Tightening of screws or fasteners,

• Accessories — spatulas, forks, steak turners, grate
lifters, oven brushes, scrapers, peels. etc.,

• Freight — other than normal UPS charges,

• Ordinary wear and tear.

Form #U4177A 1/07

6

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or
Parts, this information is required.

Model Number Serial Number Date Purchased

NOTES

7

Food Service Equipment Group

The Standex Food Service Equipment Group (FSEG) is a manufacturer of innovative commercial food

service equipment offering a wealth of refrigeration and cooking expertise. Products include walk-in

coolers and freezers; hot and cold display cabinets, cases, and storage systems; commercial ovens,

rotisseries, and cooking equipment; and rotary vane pumps.

Ask your sales representative about how the power of all Standex brands can work for you.

www.standex.com/segments/food-service

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