Bakers Pride 24BP4BS20, 36BP6BS30, 48BP8BS20, 60BP10BS30S20, 60BP6BG24S26 Installation Manual

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INSTALLATION AND OPERATION MAINTENANCE
BP SERIES – RANGE
OWNER’S MANUAL
Models:
60BP10BS26, 60BP10BS30S20, 60BP6BG24S26
60BP6BG24S30S20, 60BP6BRG24S26, 60BP6BRG24S30S20
65BP10BS30, 72BP12BS30
All equipments manufactured by Bakers Pride Oven Co. Inc. for use with the type of gas specified on the rating plate and for installation will be in accordance with National Fuel Gas Code ANSI Z223.1 (latest edition)
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Instructions to be followed in the event the user smells gas must be posted in a prominent location in the kitchen area. This information shall be obtained from the local gas supplier.
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCES.
P/N 312644 03/11
BAKERS PRIDE OVEN CO. INC.,
2205 South Standard Avenue
Santa Ana, CA 92707 (714) 424-9380 Phone (714) 424-9385 Fax www.bakerspride.com Web address
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TABLE OF CONTENTS
Installation Instructions .............................................................................................................................2
Operating Instructions...............................................................................................................................3
Maintenance Instructions..........................................................................................................................3
Cleaning and Maintenance.......................................................................................................................7
Exploded View – Griddles – BP................................................................................................................9
Parts List – Griddles – BP.......................................................................................................................10
Exploded View – Raised Griddles – BP..................................................................................................12
Parts List – Raised Griddles – BP...........................................................................................................13
Warranty ................................................................................................................................................14
INSTALLATION INSTRUCTIONS
Installation of the equipment should be performed by qualified, certified, and authorized personnel who are familiar and experienced with local installation codes.
Before Installation please read instructions completely and carefully.
Do not remove permanently affixed labels, warnings or plates from the product.
The equipment is inspected and crated carefully by skilled personnel before leaving our factory. The transportation company assumes full responsibility for safe delivery upon acceptance of this equipment. If shipment arrives damaged:-
1. Visible loss or damage: Note on freight bill or express delivery and signed by person making delivery.
2. File claim for damages immediately: Regardless of extent of damages.
3. Concealed loss or damage: If damage is noticed after unpacking, notify Transportation Company immediately and file “Concealed Damage” claim with the transportation carrier. This should be done within fifteen (15) days from the date delivery and receipt of goods. Retain container for inspection.
Please observe all local and national codes and ordnances
Installation must conform with local codes, or in the absence of local codes, the National Fuel Gas
Code, ANS1 Z223.1 (latest edition) In Canada, installation should conform to installation codes for gas burning appliances and
equipment standard CAN/CGA-B149.1 or the Propane installation code, CAN/CGA-B149.2, as applicable.
Electrical wiring to the appliance must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable.
A manual gas shut-off valve must b e installed in the gas supply line ahead of the appliance and gas pressure regulator for safety and ease in servicing.
The gas pressure regulator supplied must be installed on the appliance prior to connecting the equipment to the gas line. Failure to install a regulator could be potentially hazardous and will void the appliance warranty.
The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.45kpa).
The appliance must be Isolated from gas supply piping system, by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.45kpa)
SHIPPING DAMAGE CLAIM PROCEDURE
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OPERATING INSTRUCTIONS
Operation of this equipment must be performed by qualified or authorized personnel who have read and are familiar with the functions of the equipment.
MAINTENANCE INSTRUCTIONS
RATING PLATE
The rating plate is located in front of the range below the oven section. Information on this plate includes the model, serial number, BTU / hour input of the burners, operating gas pressure in inches WC, and whether the appliance is orificed for natural or propane gas. Pilot lighting instructions (ovens only) are also located in the same area. The Salamander broiler, or Cheesemelter (if provided) are supplied with their own rating plates.
When communicating with factory about a unit or requesting for special parts or information, rating plate data is essential for proper identification.
BAKERS PRIDE COOKING APPLIANCES MUST BE CONNECTED ONLY TO THE
TYPE OF GAS IDENTIFIED ON THE RATING PLATE
CLEARANCES
The appliance area must be kept free and clear of all combustibles. The clearances from combustible and non combustible construction of ranges and range mounted
Salamander broiler or Cheesemelter are as follows.
Combustible Non combustible
Back
Sides
If legs or casters are not used, the appliance must extend 2" beyond the front edge of a non combustible curb or platform.
HIGH SHELF ASSEMBLY
Mount the High Shelf Assy to the range with # 10 sheet metal screws.
4
10
"
"
0 0
If a Salamander broiler / Cheesemelter is to be mounted on Range, read installation instructions
for Salamander / Cheesemelter before installing the High Shelf. Care must be taken to ensure gas supply piping and / or gas supply regulator is not exposed to exhaust gases, or elevated
temperatures. LEVELLING (Ranges equipped with Ovens) A carpenter’s spirit level should be used and placed on the oven’s center baking rack and or across the
range top and the unit leveled from front to back and side to side. If it is not level, cakes, casseroles and any other liquid or semi liquid batter will not bake evenly, burner combustion may be erratic, and the unit will not function efficiently.
If the floor is smooth and level, the appliance may be further leveled with adjustment in the foot of the leg. Units with castors require adjustment with shims. A unit will probably not return to the same position after being moved, requiring relevelling after each and every move. .
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AIR SUPPLY & VENTILATION The area in front of, around and above the appliance must be kept clear to avoid any obstruction of the
flow of combustion and ventilation air. Adequate clearance must be maintained around the appliance for easy servicing.
Provision should be made for any commercial, heavy duty cooking appliance exhaust combustion waste products to the outside of the building. Usual practice is to place the appliance under an exhaust hood, which should be constructed in accordance to the local codes.
Strong exhaust fans in this hood or in the overall air conditioning system can produce a slight vacuum in the room and / or cause air drafts, either of which can interfere with the pilot or burner performance and could be difficult to diagnose. Air movement should be checked during installation. Air openings or baffles may have to be provided in the room, if pilot or burner outrage problem persists.
GAS CONNECTION
The gas supply (service) line must be the same size or greater than the inlet line of the appliance. Bakers Pride ranges and ovens use a ¾" NPT inlet. Sealant on all pipe joints must be resistive to LP gas.
MANUAL SHUT OFF VALVE
This installer supplied valve must be in the gas service line ahead of the appliance regulator in the gas stream and in a position accessible in the event of an emergency.
PRESSURE REGULATOR
Commercial cooking equipment must have a pressure regulator on the incoming service line for safe and efficient operation, since service pressures may fluctuate on local demand. A pressure regulator is packed inside every
BAKERS Pride range.
Failure to install the pressure regulator will void the appliance warranty.
The regulators supplied along with Bakers Pride appliances, will have ¾" inlet/outlet openings and are adjusted at the factory for 5" WC (natural gas) or 10" WC (propane gas) depending on customer's ordering instructions.
Prior to connecting the regulator, check the incoming line pressure, as these regulators can only withstand a maximum pressure of ½'' psi (14" WC). If the line pressure is beyond this limit, a step down regulator will be required.
The arrow shown on the bottom of the regulator body shows the gas flow direction, it should point downstream to the appliance. The red air vent cap on the top is part of the regulator and should not be removed.
Any adjustments to the regulator should be made by qualified service personnel only with the proper equipment.
CONNECTIONS
Please check installer supplied intake pipes visually and / or blow them with compressed air to clear any dirt particles, threading chips or any other foreign matter before installing a service line. When gas pressure is applied, these particles could clog orifices.
All connections must be sealed with a joint compound suitable for LP gas, and all connections must be tested with a soapy water solution before lighting any pilots.
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FLEXIBLE COUPLINGS, CONNECTOR AND CASTERS
For an appliance equipped with casters, the installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 or Connectors for Moveable Gas Appliances, CAN/CGA-6.16, and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel, ANSI Z21.41, or Quick Disconnect Devices for Use With Gas Fuel, CANI-6.9.
If disconnection of the restraint is necessary, make sure to reconnect restraint after the appliance has been returned to its originally installed position. Domestic gas or water connectors are not suitable.
Restraining device may be attached to the back frame / panel of the unit. If the appliance is to be installed with casters, a flexible connector must be used and the same ANSI
standards apply. Locking front casters are provided to limit the movement of the appliance without depending on the connector or associated piping. A suitable strain relief must be installed with a flexible connector.
All connections must be sealed with a joint compound suitable for LP gas and all connections must be tested with soap water solution before lighting pilots.
INITIAL PILOT LIGHTING
CAUTION: When lighting pilots and checking for leaks, do not stand with your
face close to the combustion chamber.
All
Bakers Pride appliances are adjusted and tested before leaving the factory, effectively matching them
to sea level conditions. Adjustments and calibrations to assure proper operation may be necessary on installation to meet local conditions, low gas characteristics; correct possible problems caused by rough handling or vibration during shipment and are to be performed only by qualified service personnel. These adjustments are the responsibility of the customer and / or dealer and are not covered by our warranty.
Check all gas connections for leaks with a soapy water solution before lighting any pilots.
DO NOT USE ANY FLAME TO CHECK FOR LEAKS
Before lighting any pilots, make sure that burner valves and thermostats are turned "OFF".
TOP BURNERS / RAISED GRIDDLE / BROILER
All top section burners are equipped with constant burning pilots. These are to be manually lighted immediately after the gas is turned on and the system is checked for leaks. Burner pilots are provided for each burner and can be rechecked for proper adjustment. All adjustments can be made with a screw driver to the brass pilot valve accessible through the valve cover.
GRIDDLE
The pilot should be lighted immediately after the gas is turned on and the system is checked for leaks. The pilot can be reached with a long match through the valve cover, or by lifting the plate upward and accessing through the top. Adjustment of the pilot flame can be made with a screwdriver to the pilot valve, accessible through the valve cover.
STANDARD OVEN
Pilot gas is tapped from the main burner manifold pipe, routed through tubing to a safety valve, and then to a pilot burner. Gas flow is controlled by the safety valve.
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