Bakers Pride 152 Installation Manual

OPERATION MANUAL

SUPERDECK SERIES GAS DECK OVENS

SERIES: 100, 200, 300, 400, 600, 800, 125 & 805

BUILT BY CRAFTSMEN. TESTED BY TIME®.

BP SERIES RANGES

FLOOR MODEL GAS DECK OVEN OPERATION MANUAL

Series:
100, 200, 300, 400, 600, 800, 125 and 805

Bakers Pride Oven Company, LLC is a wholly owned
subsidiary of Standex International Corporation.

All gas operated Bakers Pride® deck ovens are intended
for use with the type of gas specified on the rating plate
and for installation will be in accordance with National
Fuel Gas Code ANSI Z223.1 (latest edition)

WARNING

FOR YOUR SAFETY: Do not store or use gasoline
or other flammable vapors or liquids in the vicinity
of this or any other appliance.

WARNING

IMPORTANT INSTRUCTIONS: After the gas
supply has been connected to your unit, it is
extremely important to check piping for possible
leaks. To do this, use soap and water solution or
solutions that are expressly made for this purpose.

DO NOT USE matches, candles, flames, or other
sources of ignition since these methods are
extremely dangerous. Post in a prominent location
instructions to be followed in the event you smell
gas. Obtain these instructions from your local gas
supplier.

CAUTION

Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death. Read the installation,
operating and maintenance instructions
thoroughly before installing or servicing this
equipment.

NOTICE

Instructions to be followed in the event the user
smells gas must be posted in a prominent location
in the kitchen area. This information shall be
obtained from the local gas supplier.

WARNING

California Residents Only

WARNING: This product can expose you to
chemicals including chromium which is known to
the State of California to cause cancer and birth
defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov.

Please retain this manual for future references.

This equipment is design engineered for commercial
use only.

NOTICE

Only Pizza or Bread can have direct contact with
ceramic decks. All other food products must
be placed in a pan or container to avoid direct
contact with ceramic decks.

BAKERS PRIDE OVEN COMPANY, LLC.

1307 N. Watters Rd., Suite 180

Phone: [phone] | Fax: [phone] | www.bakerspride.com

Allen, TX 75013

P/N U4114A 9/18

TABLE OF CONTENTS

FLOOR MODEL GAS DECK OVEN OPERATION MANUAL

INSTALLATION INSTRUCTIONS 2
RECEIVING 2

CLEARANCES 2

SET-UP 2

(A) MOUNTING LEGS 3

(B) INSTALLATION WITH CASTERS 4

PIZZA DECKS 4

(A) TWO DECK INSTALLATION 4

(B) THREE DECK INSTALLATION 4

(C) FOUR DECK INSTALLATION 5

GAS AND ELECTRIC CONNECTIONS 5

FLUE CONNECTION-VENTILATION 6

(A) UNDER VENTILATION HOOD 6

(B) DIRECT VENTING 6

MAIN BURNER SAFETY PILOT OPERATION 6

(A) PILOT BURNER LIGHTING PROCEDURE 7

(B) PILOT BURNER FLAME ADJUSTMENTS 7

BURNER OPERATION 7

(A) MAIN BURNER 7

(B) AERATION & BY-PASS FLAME ADJUSTMENT 7

THERMOSTAT CALIBRATION 7

FLAME DIVERTERS 7

OPERATING INSTRUCTIONS 8
LIGHTING PROCEDURE 8

BREAKING IN 8

BAKING 8

RECOMMENDED OPERATING PROCEDURE 8

HELPFUL HINTS 9

CLEANING AND MAINTENANCE 9
OVEN EXTERIOR 9

CONTROL PANEL 9

FLUE VENT 10

OVEN INTERIOR 10

(A) BAKING CHAMBER 10

(B) BAKING DECKS 10

(C) BURNER COMPARTMENT 10

TROUBLESHOOTING CHART 11

WIRING DIAGRAMS 12

WARRANTY 13

EN 437
Gas Cat.

I2H G20 @ 20mbar
I2L G25 @ 25mbar
I2E G20 @ 20mbar
I2E+ G20/25 @ 20/25mbar

* Model D-125 is rated 125,000 BTU/hr (30.76 kw) for use with LP Gas. All other models have the same rating for Natural and LP Gas.

LP Gas models are not available for European Community Countries.

Gas and Supply
Pressures

TYPE OF GAS MANIFOLD PRESSURE

MODEL BTU/HR KW MODEL BTU/HR KW

100 Series 48, 000 14.06 D-125 *125,000 *36.61
200 Series 60, 000 17.53 DS-805 70,000 20.50
300 Series 70, 000 20.50 GS-805 60,000 17.58
400 Series 80, 000 23.44 Y-600 120,000 35.15

3151 Series 70, 000 20.50 Y-800 120,000 35.15
4151 Series 70, 000 20.50

A TB ED KF IF RG RD EI

u u u u u u u u u

u u

FOR NORTH AMERICA:

Natural 3.5” Water Column

LP 10” Water Column

MODELS COVERED:

Designated European Market = u

I

E

T

u u

L UN LP TE SS EG

u

B

1

FLOOR MODEL GAS DECK OVEN OPERATION MANUAL

INSTALLATION INSTRUCTIONS

Receiving:

Read the notice on the outside carton regarding damage
in transit. Damage discovered after opening crate(s)/
carton(s) is ‘CONCEALED DAMAGE’ and the carrier
must be notified immediately to send an inspector and
also to furnish forms for the consignee’s claim.

When the oven arrives, it should consist of:

a) A crate or carton containing your new oven.

b) A carton containing 4 legs with mounting hardware.

c) A strapped skid containing baking decks.

Place the oven and parts as close as possible to the area
of final installation before uncrating.

WARNING

In MASSACHUSETTS: All gas products must be
installed by a “Massachusetts” licensed plumber
or gas fitter. Ventilation hoods must be installed in
accordance with NFPA-96, current edition, with
interlocks as described in that standard.

WARNING

Installation must conform with local codes and/
or with the latest edition of the ANS Z-223.1
National Fuel Gas Code in USA (CAN/CGA-B

149.1 or 2 Installation Code in Canada).

WARNING

This appliance must be installed by a competent
person in accordance with the rules in force. In
the U.K., Corgi registered installers (including the
regions of British Gas) undertake to work to safe
and satisfactory standards. This appliance must
be installed in accordance with the current Gas
Safety (Installation and Use) Regulations and the
relevant Building Regulations/lEE Regulations.
Detailed recommendations are contained in the
British Standard Codes Of Practice BS 6172, BS
5440:Part 2 and BS 6891.

Clearances:

Minimum Clearance
from: Left Side
Minimum Clearance
from: Right Side
Minimum Clearance
from: Rear

Combustible
Construction

3” (75mm) 0

1” (25mm) 2

3” (75mm) 2” (51mm)

Non-Combustible

Construction

Set Up:

The oven must be installed in a well-ventilated area.

Your oven is packed standing on its right hand side,
opposite to the control side or on its back (Model
Y-800 only). Leave it on its side or its back while
unpacking. The skid may be left under the oven for
convenience in further handling. Unpack carefully
to avoid damage to the oven. If concealed damage is
found, follow the instructions detailed in Receiving.

Keep the area around the oven free and clear of
combustible materials. Do not store any materials
on top of or under any oven. The provision of an
adequate air supply to your oven for ventilation and
proper gas combustion is essential. As a minimum,
observe the clearances detailed in Clearances.
Provide adequate ventilation and make up air in
accordance with local codes.

Fit the Flue Diverter supplied (See Fig.1) into the hole
located at top near the left rear of the oven and secure
with screws for installing the oven under a ventilation
hood. For Direct Venting, Optional Draft Hood (Fig.

2) must be placed into the hole. Direct Venting not
available for European Community Countries. Local
inspectors and ventilation specialists should be
consulted to make sure that the installation of the
hood conforms to the local codes and requirements
(See fig. 3). In UK ventilation requirements as
detailed in BS 5440 should be followed.

Figure 1

Flue Diverter
(For use w/
Collection
Hood)

Figure 2

Draft Hood
(For use
w/Direct
Venting)

2

FLOOR MODEL GAS DECK OVEN OPERATION MANUAL

INSTALLATION INSTRUCTIONS

Access to the bottom front door and left side control
panel is required for day to day operation of the oven
and for servicing. Make sure that these areas are kept
unobstructed for easy access.

Mounting Legs:

Legs are shipped in a separate carton complete with
mounting bolts.

a) Bolt two legs to the two upper corners (front) of the

oven as it stands on the skid (See Fig. 4).

b) Using proper lifting equipment, lower the oven

down so that the two bolted legs rest on the floor
(See Fig. 5).

c) Using proper lifting equipment, raise the back side

of the oven to a height slightly Figure #3 higher
than the height of the legs, remove the skid and
place a sturdy support under the back side (See
Fig.6). Mount other two legs and tighten bolts. Lift
the oven and remove the supports.

Figure 4

d) Move the oven to its final location keeping the

minimum clearances from the back of the oven
to the wall. This clearance is necessary for safe
operation and to provide proper air-flow to the
burner chamber.

Figure 3

Figure 5

3

Figure 6

FLOOR MODEL GAS DECK OVEN OPERATION MANUAL

INSTALLATION INSTRUCTIONS

Installation With Casters (Optional):

Four Casters (two with wheel brakes) and the mounting
hardware is packed and included in the shipment if
ordered. Install casters with wheel brakes on the front of
the unit.

NOTICE

Installation should be made with a connector that
complies with the latest edition of the Standard
for Connectors for Movable Gas Appliances ANSI
Z21.69 in the USA (CAN CGA-6.16 in Canada)
and a quick disconnect device that complies
with the latest edition of the Standard for Quick
Disconnect Devices for use with gas fuel ANSI
Z21.41 in the USA (CAN CGA 1-6.9 in Canada)
and adequate means must be provided to limit
the movement of the appliance without depending
on the connector and any quick disconnect device
or its associated piping.

The restraint should be attached to the rear legs of the
oven on which casters are mounted. lf disconnection of
the restraint is necessary to move the oven for servicing
needs, the restraint should be reconnected after the
appliance has been returned to its originally installed
position.

(d) Use wedges in the back and on the sides of the

deck if the decks are loose (See Fig.7).

(e) Put the hearth trim in place between the deck

and the door (Not available on 125 & 805
Series).

Figure 7

B. Three Deck Installation:

(a) Slide one deck into the baking chamber and

push it as far as possible to one side.

Pizza Deck:

(a) Remove all packing material, samples, shims, etc.

from the baking chamber leaving the two metal
hearth liner sheets on the baking chamber floor.
Make sure that the two metal hearth liner sheets
cover the entire bottom of the chamber.

(b) Depending on the model, two, three, or four slabs

of the Pizza Deck are provided with the oven.
This material is heavy, and fragile, and should be
handled carefully.

A. Two Deck Installation:

(a) Slide one deck into the baking chamber and

push as far as possible to one side.

(b) Slide the second deck into the oven on the

opposite side to the first deck.

(c) Use metal shims to level the decks.

(b) Slide the second deck into the baking chamber

on the side opposite to the first deck.

(c) Slide the third deck into the center section.

(d) Use metal shims to level the decks.

(e) Use wedges in the back and on the sides of the

deck if the decks are loose. The three decks
should be tight against each other with no gap
between them (See Fig. 8).

(f) Put the hearth trim in place between the deck

and the door.

4