Bakers Pride 100, 125, 200, 300, 400 Installation And Operating Instructions Manual

INSTALLATION AND OPERATING INSTRUCTIONS

FLOOR MODEL GAS DECK OVENS

SERIES: 100, 200, 300, 400, 600, 800, 125 and 805

INTENDED FOR OTHER THAN HOUSEHOLD USE

RETAIN THIS MANUAL FOR FUTURE REFERENCE

OVEN MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES

IMPORTANT INSTRUCTIONS

After the gas supply has been connected to your unit, it is extremely important to check piping for possible leaks. To do this, use soap and water solution or solutions which are expressly made for this purpose. DO NOT USE matches, candles, flames, or other sources of ignition since these methods are extremely dangerous. Post in a prominent location instructions to be followed in the event you smell gas. Obtain these instructions from your local gas supplier.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors

and liquids in the vicinity of this or any other appliance.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the Installation, Operating and Maintenance Instructions thoroughly before installing or servicing this equipment. Initial heating of oven may generate smoke or fumes and must be done in a well ventilated area. Overexposure to smoke or fumes may cause nausea or dizziness.

Note: Only Pizza or Bread can have direct contact with ceramic decks. All other food products must be placed in a pan or container to avoid direct contact with ceramic decks.

This equipment has been engineered to provide you with year round dependable service when used

according to the instructions in this manual and standard commercial kitchen

practices.

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(914) 576-0200 Phone (800) 431-2745 US & Canada (914) 576-0605 Fax www.bakerspride.com Web Address

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11/00 Form #U4114A

BAKERS PRIDE OVEN CO., INC.

30 Pine Street

New Rochelle, NY 10801

INDEX

I. INSTALLATION INSTRUCTIONS

SECTION ITEM PAGE

1. Receiving 3

2. Clearances 4

3. Set-up 4 (a) Mounting Legs 4

(b) Installation with Casters 5

4. Pizza Decks 5 (a) Two Deck Installation 5 (b) Three Deck Installation 5 (c) Four Deck Installation 6

5. Gas and Electric Connections 6

6. Flue connection-Ventilation 7 (a) Under Ventilation Hood 7 (b) Direct Venting 7

7. Main Burner Safety Pilot Operation 7 (a) Pilot Burner Lighting Procedure 8 (b) Pilot Burner Flame Adjustments

8. Burner Operation 8

(a) Main Burner 8 (b) Aeration & By-Pass Flame Adjustment

9. Thermostat Calibration 8

10. Flame Diverters

II. OPERATING INSTRUCTIONS

1. Lighting Procedure 9

2. Breaking In 9

3. Baking 9

4. Recommended Operating Procedure 9

5. Helpful Hints 10

III. CLEANING AND MAINTENANCE

1. Oven Exterior 10

2. Control Panel 10

3. Flue Vent 11

4. Oven Interior 11 (a) Baking Chamber 11

(b) Baking Decks 11

(c) Burner Compartment 11

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For European Community Countries:

EN 437

Gas Cat.

I2H G20 @ 20mbar I2L G25 @ 25mbar Ö I2E G20 @ 20mbar Ö Ö

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G20/25 @ 20/25mbar

2E+

Gases and Supply

Pressures

Designated European Market = Ö ATBEDKFI FRGRDEIE IT LU NL PTESSEG

B

Ö

Ö Ö

Ö

Ö Ö

Ö Ö Ö Ö

For North America:

Type of Gas Manifold Pressure

Natural 3.5” Water Column LP 10” Water Column

MODELS COVERED

MODEL BTU/hr kw

100 Series 48,000 14.06 200 Series 60,000 17.53 300 Series 70,000 20.50 400 Series 80,000 23.44 3151 Series 70,000 20.50 4151 Series 70,000 20.50 D-125 *125,000 *36.61 DS-805 70,000 20.50 GS-805 60,000 17.58 Y-600 120,000 35.15

Y-800 120,000 35.15 *Model D-125 is rated 105,000 BTS/hr (30.76 kw) for use with LP Gas. All other models have the same rating for Natural and LP Gas. LP Gas models are not available for European Community Countries.

I. INSTALLATION INSTRUCTIONS

1.RECEIVING:

Read the notice on the outside carton regarding damage in transit. Damage discovered after opening the crate(s)/carton(s) is ‘CONCEALED DAMAGE’ and the carrier must be notified immediately to send an inspector and also to furnish forms for the consignee’s claim.

When the oven arrives, it should consist of: a) A crate or carton containing your new oven. b) A carton containing 4 legs with mounting hardware. c) A strapped skid containing baking decks.

Installation must conform with local codes and/or with the latest edition of the ANS Z-223.1 National Fuel Gas Code in USA ( CAN/CGA-B 149.1 or 2 Installation Code in Canada). This appliance must be installed by a competent person in accordance with the rules in force. In the U.K. Corgi registered installers (including the regions of British Gas) undertake to work to safe and satisfactory standards. This appliance must be installed in accordance with the current Gas Safety (Installation and Use) Regulations and the relevant Building Regulations / IEE Regulations. Detailed recommendations are contained in the British Standard Codes Of Practice BS 6172, BS 5440:Part 2 and BS 6891.

Place the oven and parts as close as possible to the area of final installation before uncrating.

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2. CLEARANCES:

Minimum Clearance from Combustible Construction Non-Combustible Construction Left Side 3" (75mm) 0 Right Side 1" (25mm) 0 Rear 3" (75mm) 2" (51mm)

3. SET UP: The oven must be installed in a well-ventilated area.

Your oven is packed standing on its right hand side, opposite to the control side or on its back (Model Y800 only). Leave it on its side or its back while unpacking. The skid may be left under the oven for convenience in further handling. Unpack carefully to avoid damage to the oven. If concealed damage is found, follow the instructions detailed in Section 1.

Keep the area around the oven free and clear of combustible materials. Do not store any materials on top of or under any oven. The provision of an adequate air supply to your oven for ventilation and proper gas combustion is essential. As a minimum, observe the clearances detailed in Section 2. Provide adequate ventilation and make up air in accordance with local codes.

Fit the flue diverter supplied (See fig.1) into the hole located at top near the left rear of the oven and secure with screws for installing the oven under a ventilation hood. For Direct Venting, Optional Draft Hood (Fig. 2) must be placed into the hole. Direct Venting not available for European Community Countries. Local inspectors and ventilation specialists should be consulted to make sure that the installation of the hood conforms to the local codes and requirements (See fig. 3). In UK ventilation requirements as detailed in BS 5440 should be followed.

Figure #1

Figure #3

Flue Diverter

(For use w/Collection Hood)

Figure #2

Draft Hood

(For use w/Direct Venting)

BAKERS PRIDE

Access to the bottom front door and left side control panel is required for day to day operation of the oven and for servicing. Make sure that these areas are kept unobstructed for easy access.

A. MOUNTING LEGS:

Legs are shipped in a separate carton complete with mounting bolts. a) Bolt two legs to the two upper corners (front) of the oven as it stands on the skid (See fig. 4). b) Using proper lifting equipment, lower the oven down so that the two bolted legs rest on the floor (See fig. 5). c) Using proper lifting equipment, raise the back side of the oven to a height slightly higher than the height of the legs, remove the skid and place a sturdy support under the back side (See fig.6).

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