Do not return to the store. At Grand Hall we're
the experts on this product and trained to help
you with:
Assembly questions
Ÿ
Grill operation
Ÿ
Replacement of damaged or missing parts
Ÿ
visit www.grandhall.com or call:
1-800-770-9769
Monday - Friday 8:00am-4:30pm CST
IMPORTANT:
NOTE TO ASSEMBLER / INSTALLER:
Ÿ
Leave this manual with the consumer.
NOTE TO CONSUMER:
Ÿ
Keep this manual for future reference.
RECORD YOUR SERIAL # __________________
Ÿ
(see silver CSA label on main body of grill)
!!
Failure to comply with these instructions could
Ÿ
result in a fire or explosion that could cause
serious bodily injury, death or property damage.
Whether this grill was assembled by you or
Ÿ
someone else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.
Use your grill at least 3 feet away from any
Ÿ
wall or surface. Use your grill at least 3 feet
away from combustible objects that can melt or
catch fire such as vinyl or wood siding, fences
and overhangs or sources of ignition including
pilot lights on water heaters and live electrical
appliances.
THIS GAS APPLIANCE IS DESIGNED FOR OUT-
Ÿ
DOOR USE ONLY.
Never use your gas grill in a garage, porch,
Ÿ
shed, breezeway or any other enclosed area.
Never obstruct the flow of ventilation air
Ÿ
around your gas grill housing.
Never disconnect the gas regulator or any gas
Ÿ
fitting while your grill is lit. A lit grill can ignite
leaking gas and cause a fire or explosion which
could result in property damage, personal injury
or death.
4.
the appliance and immediately call
your gas supplier or your fire
department.
!!
Do not store or use gasoline or
1.
other flammable liquids or vapors
in the vicinity of this or any other
appliance.
An LP cylinder not connected for
2.
use shall not be stored in the
vicinity of this or any other
appliance.
DANGER
WARNING
!!
•
•
•
•
•
WARNING
LPG grill models must be used with Liquid
Propane Gas and the regulator assembly
supplied. Natural Gas models must be used
with Natural Gas only. Any attempt to convert
the grill from one fuel type to another is
extremely hazardous and will void the warranty.
Keep gas regulator hose away from hot grill
surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect hose
prior to each use for cuts, cracks, excessive
wear or other damage. If the hose appears
damaged do not use the gas grill. Call Grand
Hall at 1-800-770-9769 for a certified replacement hose.
California Proposition 65
Combustion byproducts produced when using
this product contain chemicals known to the
State of California to cause cancer, birth defects, or other reproductive harm.
Brass components on the grill, such as hose
fittings, propane cylinder valves (sold separately) and burner valve stems, contain lead
which is known to the State of California to
cause cancer, birth defects, or other reproductive harm.
Never use charcoal or lighter fluid in this gas
grill. Failure to comply with these instructions
could result in a grease fire or explosion that
could cause serious bodily injury, death or
property damage.
The Grease Draining Tray and Grease Receptacle must be visually inspected before each
grill use. Remove any grease and wash Grease
Draining Tray and Grease Receptacle with a
mild soap and warm water solution. Failure to
comply with these instructions could result in a grease fire or explosion that could
cause serious bodily injury, death or property damage.
2
Pre-Assembly Instructions For Your Safety
!!
Failure to comply with these instructions could
result in a fire or explosion that could cause
serious bodily injury, death or property damage.
Spiders and small insects can spin webs and
nest in the grill Burner Tubes during transit and
warehousing which can lead to a gas flow
obstruction resulting in a fire in and around the
Burner Tubes. This type of "FLASHBACK FIRE"
can cause serious grill damage and create an
unsafe operating condition for the user.
To reduce the chance of FLASHBACK
FIRE you must clean the Burner Tubes
as follows before assembling your grill.
Also do this at least once a month in summer
and fall or whenever spiders are active in your
area, and if your grill has not been used for an
extended period of time.
1.
2.
3.
4.
TO CLEAN BURNER
TUBE, INSERT HOOK
HERE
WARNING
Remove the screw from the rear of each Burner
using a Phillips Head Screwdriver.
Carefully lift each Burner up and away from the
Gas Valve Orifice.
Check and clean Burner/Venturi Tubes for
insects and insect nests. A clogged tube can
lead to a fire beneath the grill.
Refer to the figure below and perform one of
these 3 cleaning methods:
METHOD 1: Bend a stiff wire or wire coat
hanger into a small hook as shown and run
the hook through the Burner Tube and inside
the Burner several times to remove debris.
Burner Port
9
Burner
METHOD 2: Use a bottle brush with a flexible
handle and run the brush through the Burner
Tube and inside the Burner several times to
remove any debris.
Foot
To expedite the assembly process follow these
general guidelines:
Tools Required for Assembly:
protective work gloves
•
protective eyewear
•
Phillips Head Screwdriver
•
You will need assistance from another person to
handle the grill head and other large, heavy parts.
Open Lid of shipping carton and remove top sheet
of cardboard and / or packing materials. Lay
cardboard sheet on floor and use as a work surface
to protect floor and grill parts from scratches.
You may slice the carton front corners with a utility
knife to lay open the carton front panel. This allows
you to raise the grill head Lid and remove the
components packed inside, making it easier to lift.
Use the Hardware and Part Diagrams to ensure all
items are included and free of damage.
Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts
when you unpack the shipping box or you have
questions during the assembly process, call the:
Grill Information Center 1-800-770-9769
8am-4:30pm CST, Monday through Friday
NOTE: This gas grill is designed to be used with two
20lb LP Gas tanks (not included) for 8 burner operation. A tank placed on the right will operate the four
right-side burners. A tank placed on the left will
operate the four left-side burners.
Grill Installation Codes
The installation must conform with local codes or, in the
absence of local codes, with the National Fuel Gas Code,
ANSI Z223.1/NFPA 54, or the Natural Gas and Propane
Installation Code, CSA B149.1, as applicable, including:
1. The appliance and its individual shutoff valve must be
disconnected from the gas supply piping system
during any pressure testing of that system at test
pressures in excess of 1/2 psi (3.5 kPa).
2. The appliance must be isolated from the gas supply
piping system by closing its individual manual shutoff
valve during any pressure testing of the gas supply
piping system at test pressure equal to or less than
1/2 psi (3.5 kPa).
METHOD 3: Use an air hose to force air
through each Burner Tube. The forced air
should pass debris or obstructions through
the Burner and out the Ports.
For safe operation ensure the Gas Valve Assembly
Orifice is inside the Burner Tube before using your
grill. See figure. If the Orifice is not inside the Burner
Tube, lighting the Burner may cause explosion
and/or fire resulting in serious bodily injury and/or
property damage.
Gas Valve
Orifice
3
Hardware Pack Parts List for Model MEV808ALP
The following table illustrates a breakdown of the hardware pack. It highlights what parts are used in
the various stages of assembly.
PART #PART DESCRIPTIONQTYPURPOSE OF PART
P06002030AHardware Pack1For use in assembly
S112G0306A Phillips Head Screw 3/16"x3/8"4Secures the Lid Handle on the Left and Right Lid
S112G0408A Phillips Head Screw 1/4"x1/2"12
S196G0408A
S411G0408A
Thumbscrew 1/4"x1/2"
Plain Washer 1/4"
Secures the Bowl Handle on the Left and Right Bowl
Support Bracket
4
Secures the Tank Holders on the Cart Frame
4
S112G0408A Phillips Head Screw 1/4"x1/2"16 Secures the Casters on the Cart Frame
Hardware Pack Diagram for Model MEV808ALP
Phillips Head Screw 3/16"x3/8"
QTY. 4
Part # S112G0306A
Phillips Head Screw 1/4"x1/2"
QTY. 28
Part # S112G0408A
9Grease Tray Heat ShieldP06903044A
10Wind Shield AssemblyY0480002
11Bowl Panel, RearP0072520JA
12Bowl Panel, Front
13Bowl Panel, LeftP0072020JA
14Bowl Panel, RightP0072120JA
15Bowl Support Bracket, Right
16Electric Wire Set
17Lighting StickP05313009B
18Bowl Handle
19Protective PadP05518010I
20Latch AssemblyP05517002L
21Hose BracketP05341001G
22Gas Valve/Manifold Assembly Bracket
23Regulator with Hose/Two Stage (LPG)P03624004A
24Gas Valve / Manifold Assembly, Left
25Gas Valve / Manifold Assembly, Right
26Control Panel , Upper
27Control Panel , Lower
28AControl KnobP03411111K
28BControl Knob SeatP03415014S
29Electric Ignitor, 4-portP02502164C
30Grease TrayP02717065B
31Grease Receptacle P02701065B
32Tank HookP04001007C
33Cart Leg, Left
34Cart Leg, Right
35Cart Frame Bracket
36Cart Frame P03335002D
37Cart SeatP04518001A
38Tank HolderP04002007C
39Caster, 4 in., without BrakeP05120001D
40Caster, 4 in., with BrakeP05120002D
41Name PlateP00402060A
42Savor PlateTM BracketP033280524
43Grease Tray Bracket, LowerP05330014G
44Bowl Seat
45Bowl BracketP03304026H1
46Lighting Stick Bracket
47Electric Ignitor Protector Bracket
48Bowl Support Bracket, Left
Cover
TM
P01705018E
P03327048Q2
P01306025D 1
P07007047A1
For the repair or replacement parts you need call our Grill Information Center at 1-800-770-9769
To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts
list. The following information is required to ensure you receive the correct parts:
1. Model and Serial Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed
Important: Use only factory authorized parts. The use of any part that is not factory authorized can be
dangerous and will also void your product warranty. Keep this Operator's Manual for convenient referral
and for part replacement.
Hardware PackP06002030A
6
Assembly Instructions
1
Assemble Cart
With an assistant, lift Cart out of shipping carton
and place it on the cardboard work surface.
Unfold the Cart Legs and straighten the Cart
Frame Bracket until a click sound is heard.
CAUTION: Do not stand, lean or apply pressure
to the Cart Frame Bracket once assembled.
2
Thumbscrew 1/4"x1/2"
QTY. 4
Part # S196G0408A
Plain Washer 1/4"
QTY. 4
Part # S411G0408A
Phillips Head Screw 1/4"x1/2"
QTY. 16
Part # S112G0408A
Install Tank Holders to each side of Cart Frame.
Tighten securely using 4 Thumbscrews and
washers.
Install Casters to each Cart Leg.
Tighten securely using 16 Phillips Head Screws.
Install Tank Holders and Casters
Casters Installation Code
The installation shall be made with a connector that complies
with the Standard for Connectors for Movable Gas Appliances,
ANSI Z21.69-CSA6.16.
7
Install Handles
3
Phillips Head Screw
3/16"x3/8"
QTY. 4
Part # S112G0306A
Phillips Head Screw 1/4"x1/2"
QTY. 12
Part # S112G0408A
Install Lid Handles to Left and Right Lid.
Tighten securely using 4 Phillips Head Screws 3/16"x3/8".
Install Bowl Handles to each Bowl Support Bracket.
Tighten securely using 12 Phillips Head Screws1/4"x1/2".
4
Install Grill Bowl
With an assistant, lift and position Grill Bowl onto the Cart.
Lock 4 Latches on Grill Bowl and Cart.
8
5
Assemble and Install Grease Tray
Position Grease Receptacles to the Holders under Grease Tray.
Slide the assembled Grease Tray side tabs over the side brackets on the Grill Cart Legs. The Grease Tray is required to be
present and centered for your safety.
Grease Tray
FREE HELP FROM THE GRILL EXPERTS. At Grand Hall we're the experts on this product and trained
to help you with assembly and grill operation or if there are damaged or missing parts when you unpack
this unit from the shipping box. Do not return to the store.
This test will ensure that the Spark Electrode
Tips are properly positioned so your grill lights
easily and properly.
Gas Collector Box
Install Cooking Components
8
Place the Savor Plateson lower ledge
above Burners.
Place Cooking Grids on bowl ledge.
TM
Cooking Grids
AA Battery
Ignitor Cap
Spark Electrode Tip
Be sure all Control Knobs are set to
"OFF" and open the Grill Lids.
Have your assistant stand behind to the
right of the grill and look toward the front
of the grill bowl. Never put your face
inside the Grill Head.
Press the Ignitor Cap. You should hear
a "clicking" sound. Your assistant should
see a blue spark within each Gas
Collector Box. If a spark is present the
Electrode Tips are properly positioned.
-
+
Spring
If no spark is seen, the Spark Gap
needs to be adjusted as follows
If the gap between the Spark Elec-
•
trode Tip and Receiver is more than
3/16" use long nose pliers to gently
squeeze the Gas Collector Box to
narrow gap.
Recheck the Electrode again, if no
•
"clicking" sound is heard:
-
AA Battery is installed backwards.
-
Electric wires may be loose. Remove
the AA Battery and inspect the Ignitor
Junction Box found behind the Control
Panel and reconnect any loose wires.
Ignitor Slot
Savor Plate
Final Grill Assembly Step
When you have finished assembling your
grill be sure that all screws are tightened
for safe operation of your grill.
!
Failure to read and follow the Use and Care
Instructions could result in a fire or explosion
that could cause serious bodily injury, death or
property damage.
Transporting or Storing your grill:
1.
2.
3.
4.
5.
6.
WARNING
Lock grill Casters.
Remove LP Gas tank and Grease Tray from your
grill. Place Grease Tray on Lower Grease Tray
Bracket. See Fig.1.
Loosen 4 Latches on Grill Bowl and Cart. With an
assistant, lift and position Grill Bowl on a cardboard
surface.
Fold the Cart Legs onto Cart Frame. See Fig.1.
With an assistant, lift and position Grill Bowl onto
the folded Cart. See Fig.1.
Lock 4 Latches on Grill Bowl and Cart. See Fig.2.
Be sure grill is secured tightly and covered when
being transported.
TM
!
10
Fig. 1
Fig. 2
USE AND CARE INSTRUCTIONS
CORRECT LP GAS TANK USE
LP Gas grill models are designed for use with two
standard 20 lb. Liquid Propane Gas (LP Gas) tanks,
not included with grill. Never connect your gas grill to
an LP Gas tank that exceeds this capacity. A tank of
approximately 12 inches in diameter by 18-1/2 inches
high is the maximum size LP Gas tank to use. You
must use an "OPD" gas tank which offers a listed
Overfill Prevention Device. This safety feature
prevents tank from being overfilled which can cause
malfunction of LP Gas tank, regulator and/or grill.
The LP Gas tank must be constructed and marked
in accordance with the Specifications for LP-Gas
Cylinders of the U.S. Department of Transportation
(D.O.T.) or the National Standard of Canada, CAN/
CSA-B339, Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods; and Commission, as applicable.
The LP Gas tank must have a shutoff valve,
terminating in an LP Gas supply tank valve outlet,
that is compatible with a Type 1 tank connection
device. The LP Gas tank must also have a safety
relief device that has a direct connection with the
vapor space of the tank.
Keep fire extinguisher readily accessible. In the
event of a oil/grease fire, do not attempt to extinguish with water. Use type B extinguisher or
smother with dirt, sand or baking soda.
Keep your grill covered during freezing rain or
snow. Sleet and snow can block the regulator vent
hole resulting in improper and potentially dangerous regulator pressure.
Use your grill on a level, stable surface in an
area clear of combustible materials.
Do not leave grill unattended when in use.
Do not move the appliance when in use.
Cover your grill when not in use.
Allow the grill to cool before moving or storing.
Do not use your grill as a heater.
This grill is not intended to be installed in or on
recreational vehicles and/or boats.
The tank supply system must be arranged for
vapor withdrawal.
The LP Gas tank used must have a collar
to protect the tank valve.
Never connect an unregulated LP gas tank to your
gas grill. The gas regulator assembly supplied with
your gas grill is adjusted to have an outlet pressure of 11" water column (W.C.) for connection to
an LP gas tank. Only use the regulator and hose
assembly supplied with your gas grill. Replacement
regulators and hose assemblies must be those
specified by the Manufacturer.
Have your LP Gas dealer check the release valve
after every filling to ensure it remains free of defects.
Always keep LP Gas tank in upright position.
Do not subject the LP Gas tank to excessive heat.
Never store an LP Gas tank indoors. If you store
your gas grill in the garage always disconnect the
LP Gas tank first and store it safely outside.
LP Gas tanks must be stored outdoors in a wellventilated area and out of the reach of children.
Disconnected LP Gas tanks must not be stored in
a building, garage or any other enclosed area.
The regulator and hose assembly can be seen
after opening the doors (if applicable) and must be
inspected before each use of the grill. If there is
excessive abrasion or wear or if the hose is cut, it
must be replaced prior to using the grill again.
WARNING
A.
Do not store a spare LP-Gas tank under or near
this appliance.
B.
Never fill the tank beyond 80 percent full; and
C.
If the information in "(a)" and "(b)" is not followed
exactly, a fire causing death or serious injury may
occur.
!
•
•
•
•
•
WARNING
Use your grill at least 3 feet away from any
wall or surface. Use your grill at least 3 feet
away from combustible objects that can melt
or catch fire such as vinyl or wood siding,
fences and overhangs or sources of ignition
including pilot lights on water heaters and live
electrical appliances.
Outdoor cooking gas appliance shall not be
used under overhead combustible construction.
Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area.
Never obstruct the flow of ventilation air around
your gas grill housing.
In windy conditions, always position the front of
grill to face oncoming wind to reduce smoke and
heat blowing in your face and prevent potential
hazards to self and grill.
!!
!
Never light your gas grill with the lid closed or
before checking to ensure the burner tubes are fully
seated over the gas valve orifices.
Never allow children to operate your grill. Do not
allow children or pets to play near your grill.
Use of alcohol, prescription or non-prescription
drugs can impair your ability to properly assemble
and safely operate your grill.
11
3ft.
WIND
DIRECTION
3ft.
USE AND CARE INSTRUCTIONS
NOTE about LP Gas Tank Exchange Programs
Many retailers that sell grills offer you the option of
Ÿ
replacing your empty LP Gas tank through an exchange
service. Use only those reputable exchange companies
that inspect, precision fill, test and certify their tanks.
Exchange your tank only for an OPD safety featureequipped tank as described in the LP Gas tank section
of this manual.
Always keep new and exchanged LP Gas tanks in an
Ÿ
upright position during use, transit or storage.
Leak test new and exchange LP Gas tanks BEFORE
Ÿ
connecting one to your grill.
How to Leak Test your LP Gas Tank
For your safety:
All leak tests must be repeated each time your LP
Ÿ
Gas tank is exchanged of refilled.
When checking for gas leaks do not smoke.
Ÿ
Do not use an open flame to check for gas leaks.
Ÿ
Your grill must be leak tested outdoors in a well-
Ÿ
ventilated area, away from ignition sources such as
gas fired or electrical appliances. During the leak test,
keep your grill away from open flames or sparks.
Do not use household cleaning agents. Damage to
Ÿ
gas assembly components can result.
Use a clean paintbrush and a 50/50 mild soap and
water solution.
Brush soapy solution onto LP Gas tank in the areas
indicated by the arrows. See diagram.
If growing bubbles appear do not use or move the
LP Gas tank. Call an LP Gas Supplier or your Fire
Department.
LP Gas Model only:
Secure two 20lb LP Gas Tanks to Gas Grill
Turn your LP Gas Tank Valves clockwise to
the closed or OFF positon.
Hang your gas tanks on the top Tank Hooks.
The ring foot of the gas tanks will rest on the
Tank Holder.
Cylinders Installation Code
The handling, storage, and transporation of all sizes of gas
cylinders must be in accordance with ANSI/NFPA 58,
Storage and Handling of liquid Petroleum Gases, or the
CSA B149.1, Natural Gas and Propane Installation Code.
LP Gas Model only:
Connect Regulator with Hose to your LPG Tanks
Turn all Burner Valves to the OFF position.
Inspect the valve connection port and regulator
assembly for damage or debris. Remove any
debris. Never use damaged or plugged equipment.
!!
If growing bubbles appear do not use or move
the LP Gas tank. Contact an LP Gas Supplier
or your fire department!
!!
Before using this gas appliance read all
instructions and perform all gas leak-check
procedures even if the product was
pre-assembled by the retailer or manufacturer.
WARNING
WARNING
Connect the regulator assembly to the tank
valve and HAND TIGHTEN nut clockwise to a
full stop. DO NOT use a wrench to tighten
because it could damage the Quick Coupling
Nut and result in a hazardous condition.
Open the tank valve fully (counterclockwise) and
use a soapy water solution to check all
connections for leaks before attempting to light
"Checking for LP Gas Leaks".
your grill. See
If a leak is found, turn the tank valve off and
do not use your grill until the leak is repaired.
Type 1 connection per
ANSI Z83.11-2006
CAUTION: When the appliance is not in use the gas
must be turned off at the tanks.
12
Quick
Coupling Nut
USE AND CARE INSTRUCTIONS
Check all connections for LP Gas Leaks
Never test for leaks with a flame. Prior to first use,
at the beginning of each season, or every time
your LP Gas tank is changed, you must check for
gas leaks. Follow these three steps:
Make a soap solution by mixing one part liquid
detergent and one part water.
Turn the grill Control Knobs to the full OFF
position, then turn the gas ON at source.
Apply the soap solution to all gas connections
indicated by the arrows. See diagram. If
bubbles appear in the soap solution the
connections are not properly sealed. Check
each fitting and tighten or repair as necessary.
Two Stage Regulator
with Hose (LPG)
CAUTION: Always open both left and right Lids
as shown before lighting your grill.
Lock Casters while
your grill is in use
LP Gas Tank
Gas Valve / Manifold Assembly
!!
If you have a gas leak that cannot be repaired by
tightening, turn off the gas at the source, disconnect
fuel line from your grill and call 1-800-770-9769 or
your gas supplier for repair assistance.
Never disconnect the gas regulator or any gas fitting
while your grill is lit. A lit grill can ignite leaking gas
and cause a fire or explosion which could result in
property damage, personal injury or death.
WARNING
Disconnecting A Liquid Propane Gas (LPG)
Tank From Your Grill
Make sure the Burner Valves and LP Gas tank valve
are off. (Turn clockwise to close.)
Detach the hose and regulator assembly from the
LP Gas tank valve by turning the Quick Coupling
Nut counterclockwise.
13
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