Bakers And Chefs Mev808alp, Mev808alp, Mev808-alp Owner's Manual

Liquid Propane Gas (LPG) Grill
Model MEV808ALP
OPERATOR'S MANUAL
FREE HELP
FROM THE GRILL EXPERTS
Do not return to the store. At Grand Hall we're the experts on this product and trained to help
you with:
Assembly questions
Ÿ
Grill operation
Ÿ
Replacement of damaged or missing parts
Ÿ
visit www.grandhall.com or call:
1-800-770-9769
Monday - Friday 8:00am-4:30pm CST
IMPORTANT:
NOTE TO ASSEMBLER / INSTALLER:
Ÿ
Leave this manual with the consumer.
NOTE TO CONSUMER:
Ÿ
Keep this manual for future reference. RECORD YOUR SERIAL # __________________
Ÿ
(see silver CSA label on main body of grill)
! !
Failure to comply with these instructions could
Ÿ
result in a fire or explosion that could cause serious bodily injury, death or property damage. Whether this grill was assembled by you or
Ÿ
someone else, you must read this entire manual before using your grill to ensure the grill is properly assembled, installed and maintained.
Use your grill at least 3 feet away from any
Ÿ
wall or surface. Use your grill at least 3 feet away from combustible objects that can melt or
catch fire such as vinyl or wood siding, fences and overhangs or sources of ignition including pilot lights on water heaters and live electrical appliances. THIS GAS APPLIANCE IS DESIGNED FOR OUT-
Ÿ
DOOR USE ONLY. Never use your gas grill in a garage, porch,
Ÿ
shed, breezeway or any other enclosed area. Never obstruct the flow of ventilation air
Ÿ
around your gas grill housing. Never disconnect the gas regulator or any gas
Ÿ
fitting while your grill is lit. A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage, personal injury or death.
WARNING
Manual # P80162004F - Date:2007/11/15
Table of Contents
Primary Safety Warnings...........................1-3
Pre-Assembly Instructions..............................3
Part Diagrams and Lists..........................4-6
Assembly Instructions...............................7-10
Use & Care Instructions:
• Gas Safety and Leak Tests...........11-13
• Lighting Instructions.................................14
• Troubleshooting..........................................15
• Cleaning and Maintenance................16-17
• Frequently Asked Questions............A2-A3
Warranty Terms............................Back Cover
! !
IF YOU SMELL GAS:
1.
Shut off gas to the appliance.
2.
Extinguish any open flame.
3.
Open lid. If odor continues, keep away from
4. the appliance and immediately call your gas supplier or your fire department.
! !
Do not store or use gasoline or
1.
other flammable liquids or vapors in the vicinity of this or any other appliance.
An LP cylinder not connected for
2.
use shall not be stored in the vicinity of this or any other appliance.
DANGER
WARNING
! !
WARNING
LPG grill models must be used with Liquid Propane Gas and the regulator assembly supplied. Natural Gas models must be used with Natural Gas only. Any attempt to convert the grill from one fuel type to another is extremely hazardous and will void the warranty.
Keep gas regulator hose away from hot grill surfaces and dripping grease. Avoid unneces­sary twisting of hose. Visually inspect hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill. Call Grand Hall at 1-800-770-9769 for a certified replace­ment hose.
California Proposition 65
Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer, birth de­fects, or other reproductive harm.
Brass components on the grill, such as hose fittings, propane cylinder valves (sold sepa­rately) and burner valve stems, contain lead which is known to the State of California to cause cancer, birth defects, or other reproduc­tive harm.
Never use charcoal or lighter fluid in this gas grill. Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury, death or property damage.
The Grease Draining Tray and Grease Recep­tacle must be visually inspected before each grill use. Remove any grease and wash Grease Draining Tray and Grease Receptacle with a mild soap and warm water solution. Failure to
comply with these instructions could re­sult in a grease fire or explosion that could cause serious bodily injury, death or prop­erty damage.
2
Pre-Assembly Instructions For Your Safety
! !
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage.
Spiders and small insects can spin webs and nest in the grill Burner Tubes during transit and warehousing which can lead to a gas flow obstruction resulting in a fire in and around the Burner Tubes. This type of "FLASHBACK FIRE" can cause serious grill damage and create an unsafe operating condition for the user.
To reduce the chance of FLASHBACK FIRE you must clean the Burner Tubes as follows before assembling your grill.
Also do this at least once a month in summer and fall or whenever spiders are active in your area, and if your grill has not been used for an extended period of time.
1.
2.
3.
4.
TO CLEAN BURNER TUBE, INSERT HOOK HERE
WARNING
Remove the screw from the rear of each Burner using a Phillips Head Screwdriver. Carefully lift each Burner up and away from the Gas Valve Orifice. Check and clean Burner/Venturi Tubes for insects and insect nests. A clogged tube can lead to a fire beneath the grill. Refer to the figure below and perform one of these 3 cleaning methods:
METHOD 1: Bend a stiff wire or wire coat hanger into a small hook as shown and run the hook through the Burner Tube and inside the Burner several times to remove debris.
Burner Port
9
Burner
METHOD 2: Use a bottle brush with a flexible handle and run the brush through the Burner Tube and inside the Burner several times to remove any debris.
Foot
To expedite the assembly process follow these general guidelines:
Tools Required for Assembly:
protective work gloves
protective eyewear
Phillips Head Screwdriver
You will need assistance from another person to handle the grill head and other large, heavy parts.
Open Lid of shipping carton and remove top sheet of cardboard and / or packing materials. Lay cardboard sheet on floor and use as a work surface to protect floor and grill parts from scratches.
You may slice the carton front corners with a utility knife to lay open the carton front panel. This allows you to raise the grill head Lid and remove the components packed inside, making it easier to lift.
Use the Hardware and Part Diagrams to ensure all items are included and free of damage.
Do not assemble or operate the grill if it appears damaged. If there are damaged or missing parts when you unpack the shipping box or you have questions during the assembly process, call the:
Grill Information Center 1-800-770-9769
8am-4:30pm CST, Monday through Friday
NOTE: This gas grill is designed to be used with two 20lb LP Gas tanks (not included) for 8 burner opera­tion. A tank placed on the right will operate the four right-side burners. A tank placed on the left will operate the four left-side burners.
Grill Installation Codes
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code,
ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1, as applicable, including:
1. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
2. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1/2 psi (3.5 kPa).
METHOD 3: Use an air hose to force air through each Burner Tube. The forced air should pass debris or obstructions through the Burner and out the Ports.
For safe operation ensure the Gas Valve Assembly Orifice is inside the Burner Tube before using your grill. See figure. If the Orifice is not inside the Burner Tube, lighting the Burner may cause explosion and/or fire resulting in serious bodily injury and/or property damage.
Gas Valve
Orifice
3
Hardware Pack Parts List for Model MEV808ALP
The following table illustrates a breakdown of the hardware pack. It highlights what parts are used in the various stages of assembly.
PART # PART DESCRIPTION QTYPURPOSE OF PART
P06002030A Hardware Pack 1 For use in assembly
S112G0306A Phillips Head Screw 3/16"x3/8" 4 Secures the Lid Handle on the Left and Right Lid
S112G0408A Phillips Head Screw 1/4"x1/2" 12
S196G0408A S411G0408A
Thumbscrew 1/4"x1/2" Plain Washer 1/4"
Secures the Bowl Handle on the Left and Right Bowl Support Bracket
4
Secures the Tank Holders on the Cart Frame
4
S112G0408A Phillips Head Screw 1/4"x1/2" 16 Secures the Casters on the Cart Frame
Hardware Pack Diagram for Model MEV808ALP
Phillips Head Screw 3/16"x3/8" QTY. 4 Part # S112G0306A
Phillips Head Screw 1/4"x1/2" QTY. 28 Part # S112G0408A
* Two Batteries/AA included in the Hardware Pack.
Thumbscrew 1/4"x1/2" QTY. 4 Part # S196G0408A
Plain Washer 1/4" QTY. 4 Part # S411G0408A
4
Parts Diagram for Model MEV808ALP
1
44 13
16
47 26 27
28B 28A
24
41
3
4
5
6 7
8 9
10 48
29
22
25
12
23
21
45
20
2
42
11
14
15
17
18 19
46
30
39
33
31 20
32 34
35
36
40
5
20 37
38
43
Parts List for Model MEV808ALP
KEY
PART DESCRIPTION
PART #
QTY
1
1
2
3
8
8
8
1
2
1
1
P0075701JA
1
1
1
P01306024D
1
P02615044A
1
2
P00203024D
2
4
8
2
P03324004H
1
2
Y0060496
1
Y0060497
1
P02911058I
1
P02911911L
1
8
8
2
1
2
2
P00901056C
1
P00902056C
1
P03334002D
2
1
4
2
2
2
1
16
2
P04524003A
4
P05528003O
2
Operator's Manual
P80162004H
1
1
1 Lid, Left P00127045K 2 Lid, Right P00128045K 3 Lid Handle P00203006M 4 Cooking Grid P01601002E 5 Savor Plate 6 Burner P020080234 7 Gas Collector Box with Electrode P02609012B 8 Burner Bracket P022160184
9 Grease Tray Heat Shield P06903044A 10 Wind Shield Assembly Y0480002 11 Bowl Panel, Rear P0072520JA 12 Bowl Panel, Front 13 Bowl Panel, Left P0072020JA 14 Bowl Panel, Right P0072120JA 15 Bowl Support Bracket, Right 16 Electric Wire Set 17 Lighting Stick P05313009B 18 Bowl Handle 19 Protective Pad P05518010I 20 Latch Assembly P05517002L 21 Hose Bracket P05341001G 22 Gas Valve/Manifold Assembly Bracket 23 Regulator with Hose/Two Stage (LPG) P03624004A 24 Gas Valve / Manifold Assembly, Left 25 Gas Valve / Manifold Assembly, Right 26 Control Panel , Upper 27 Control Panel , Lower
28A Control Knob P03411111K
28B Control Knob Seat P03415014S
29 Electric Ignitor, 4-port P02502164C 30 Grease Tray P02717065B 31 Grease Receptacle P02701065B 32 Tank Hook P04001007C 33 Cart Leg, Left 34 Cart Leg, Right 35 Cart Frame Bracket 36 Cart Frame P03335002D 37 Cart Seat P04518001A 38 Tank Holder P04002007C 39 Caster, 4 in., without Brake P05120001D 40 Caster, 4 in., with Brake P05120002D 41 Name Plate P00402060A 42 Savor PlateTM Bracket P033280524 43 Grease Tray Bracket, Lower P05330014G 44 Bowl Seat 45 Bowl Bracket P03304026H 1 46 Lighting Stick Bracket 47 Electric Ignitor Protector Bracket 48 Bowl Support Bracket, Left
Cover
TM
P01705018E
P03327048Q 2
P01306025D 1
P07007047A 1
For the repair or replacement parts you need call our Grill Information Center at 1-800-770-9769 To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts list. The following information is required to ensure you receive the correct parts:
1. Model and Serial Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed Important: Use only factory authorized parts. The use of any part that is not factory authorized can be dangerous and will also void your product warranty. Keep this Operator's Manual for convenient referral and for part replacement.
Hardware Pack P06002030A
6
Assembly Instructions
1
Assemble Cart
With an assistant, lift Cart out of shipping carton and place it on the cardboard work surface. Unfold the Cart Legs and straighten the Cart
Frame Bracket until a click sound is heard. CAUTION: Do not stand, lean or apply pressure to the Cart Frame Bracket once assembled.
2
Thumbscrew 1/4"x1/2" QTY. 4 Part # S196G0408A
Plain Washer 1/4" QTY. 4 Part # S411G0408A
Phillips Head Screw 1/4"x1/2" QTY. 16 Part # S112G0408A
Install Tank Holders to each side of Cart Frame. Tighten securely using 4 Thumbscrews and
washers. Install Casters to each Cart Leg. Tighten securely using 16 Phillips Head Screws.
Install Tank Holders and Casters
Casters Installation Code
The installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances,
ANSI Z21.69-CSA6.16.
7
Install Handles
3
Phillips Head Screw 3/16"x3/8" QTY. 4 Part # S112G0306A
Phillips Head Screw 1/4"x1/2" QTY. 12 Part # S112G0408A
Install Lid Handles to Left and Right Lid. Tighten securely using 4 Phillips Head Screws 3/16"x3/8". Install Bowl Handles to each Bowl Support Bracket. Tighten securely using 12 Phillips Head Screws1/4"x1/2".
4
Install Grill Bowl
With an assistant, lift and position Grill Bowl onto the Cart. Lock 4 Latches on Grill Bowl and Cart.
8
5
Assemble and Install Grease Tray
Position Grease Receptacles to the Holders under Grease Tray. Slide the assembled Grease Tray side tabs over the side brack­ets on the Grill Cart Legs. The Grease Tray is required to be present and centered for your safety.
Grease Tray
FREE HELP FROM THE GRILL EXPERTS. At Grand Hall we're the experts on this product and trained to help you with assembly and grill operation or if there are damaged or missing parts when you unpack this unit from the shipping box. Do not return to the store.
GRILL INFORMATION CENTER
Visit www.grandhall.com or call 1-800-770-9769 Monday - Friday 8:00am - 4:30pm CST
9
6
Install Ignitor Batteries
Unscrew Ignitor Cap from Control Panel.
Place supplied AA battery into the Ignitor
Slot with positive pole facing you.
Position the Cap and Spring over the AA
battery and tighten onto Control Panel.
Repeat to install the other AA battery
into the Ignitor Slot.
With the assistance of another person,
7
perform this Electrode Check before proceeding.
This test will ensure that the Spark Electrode Tips are properly positioned so your grill lights easily and properly.
Gas Collector Box
Install Cooking Components
8
Place the Savor Plates on lower ledge above Burners. Place Cooking Grids on bowl ledge.
TM
Cooking Grids
AA Battery
Ignitor Cap
Spark Electrode Tip
Be sure all Control Knobs are set to "OFF" and open the Grill Lids. Have your assistant stand behind to the right of the grill and look toward the front of the grill bowl. Never put your face inside the Grill Head. Press the Ignitor Cap. You should hear a "clicking" sound. Your assistant should see a blue spark within each Gas Collector Box. If a spark is present the Electrode Tips are properly positioned.
-
+
Spring
If no spark is seen, the Spark Gap needs to be adjusted as follows
If the gap between the Spark Elec-
trode Tip and Receiver is more than 3/16" use long nose pliers to gently squeeze the Gas Collector Box to narrow gap. Recheck the Electrode again, if no
"clicking" sound is heard:
-
AA Battery is installed backwards.
-
Electric wires may be loose. Remove the AA Battery and inspect the Ignitor Junction Box found behind the Control Panel and reconnect any loose wires.
Ignitor Slot
Savor Plate
Final Grill Assembly Step
When you have finished assembling your grill be sure that all screws are tightened for safe operation of your grill.
!
Failure to read and follow the Use and Care Instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage.
Transporting or Storing your grill:
1.
2.
3.
4.
5.
6.
WARNING
Lock grill Casters. Remove LP Gas tank and Grease Tray from your grill. Place Grease Tray on Lower Grease Tray Bracket. See Fig.1. Loosen 4 Latches on Grill Bowl and Cart. With an assistant, lift and position Grill Bowl on a cardboard surface. Fold the Cart Legs onto Cart Frame. See Fig.1. With an assistant, lift and position Grill Bowl onto the folded Cart. See Fig.1. Lock 4 Latches on Grill Bowl and Cart. See Fig.2. Be sure grill is secured tightly and covered when being transported.
TM
!
10
Fig. 1
Fig. 2
USE AND CARE INSTRUCTIONS
CORRECT LP GAS TANK USE
LP Gas grill models are designed for use with two standard 20 lb. Liquid Propane Gas (LP Gas) tanks, not included with grill. Never connect your gas grill to an LP Gas tank that exceeds this capacity. A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maximum size LP Gas tank to use. You
must use an "OPD" gas tank which offers a listed Overfill Prevention Device. This safety feature
prevents tank from being overfilled which can cause malfunction of LP Gas tank, regulator and/or grill.
The LP Gas tank must be constructed and marked in accordance with the Specifications for LP-Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/ CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commis­sion, as applicable.
The LP Gas tank must have a shutoff valve, terminating in an LP Gas supply tank valve outlet, that is compatible with a Type 1 tank connection device. The LP Gas tank must also have a safety relief device that has a direct connection with the vapor space of the tank.
Keep fire extinguisher readily accessible. In the event of a oil/grease fire, do not attempt to extin­guish with water. Use type B extinguisher or smother with dirt, sand or baking soda.
Keep your grill covered during freezing rain or snow. Sleet and snow can block the regulator vent hole resulting in improper and potentially dangero­us regulator pressure.
Use your grill on a level, stable surface in an area clear of combustible materials.
Do not leave grill unattended when in use. Do not move the appliance when in use. Cover your grill when not in use. Allow the grill to cool before moving or storing. Do not use your grill as a heater.
This grill is not intended to be installed in or on recreational vehicles and/or boats.
The tank supply system must be arranged for vapor withdrawal.
The LP Gas tank used must have a collar to protect the tank valve.
Never connect an unregulated LP gas tank to your gas grill. The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pres­sure of 11" water column (W.C.) for connection to an LP gas tank. Only use the regulator and hose assembly supplied with your gas grill. Replacement regulators and hose assemblies must be those specified by the Manufacturer.
Have your LP Gas dealer check the release valve after every filling to ensure it remains free of defects.
Always keep LP Gas tank in upright position. Do not subject the LP Gas tank to excessive heat. Never store an LP Gas tank indoors. If you store
your gas grill in the garage always disconnect the LP Gas tank first and store it safely outside.
LP Gas tanks must be stored outdoors in a well­ventilated area and out of the reach of children.
Disconnected LP Gas tanks must not be stored in a building, garage or any other enclosed area.
The regulator and hose assembly can be seen after opening the doors (if applicable) and must be inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be replaced prior to using the grill again.
WARNING
A.
Do not store a spare LP-Gas tank under or near this appliance.
B.
Never fill the tank beyond 80 percent full; and
C.
If the information in "(a)" and "(b)" is not followed exactly, a fire causing death or serious injury may occur.
!
WARNING
Use your grill at least 3 feet away from any wall or surface. Use your grill at least 3 feet away from combustible objects that can melt
or catch fire such as vinyl or wood siding, fences and overhangs or sources of ignition including pilot lights on water heaters and live electrical appliances. Outdoor cooking gas appliance shall not be used under overhead combustible construction. Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Never obstruct the flow of ventilation air around your gas grill housing. In windy conditions, always position the front of grill to face oncoming wind to reduce smoke and heat blowing in your face and prevent potential hazards to self and grill.
!!
!
Never light your gas grill with the lid closed or before checking to ensure the burner tubes are fully seated over the gas valve orifices.
Never allow children to operate your grill. Do not allow children or pets to play near your grill.
Use of alcohol, prescription or non-prescription drugs can impair your ability to properly assemble and safely operate your grill.
11
3ft.
WIND DIRECTION
3ft.
USE AND CARE INSTRUCTIONS
NOTE about LP Gas Tank Exchange Programs
Many retailers that sell grills offer you the option of
Ÿ
replacing your empty LP Gas tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their tanks. Exchange your tank only for an OPD safety feature­equipped tank as described in the LP Gas tank section of this manual.
Always keep new and exchanged LP Gas tanks in an
Ÿ
upright position during use, transit or storage. Leak test new and exchange LP Gas tanks BEFORE
Ÿ
connecting one to your grill.
How to Leak Test your LP Gas Tank For your safety:
All leak tests must be repeated each time your LP
Ÿ
Gas tank is exchanged of refilled. When checking for gas leaks do not smoke.
Ÿ
Do not use an open flame to check for gas leaks.
Ÿ
Your grill must be leak tested outdoors in a well-
Ÿ
ventilated area, away from ignition sources such as gas fired or electrical appliances. During the leak test, keep your grill away from open flames or sparks.
Do not use household cleaning agents. Damage to
Ÿ
gas assembly components can result.
Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto LP Gas tank in the areas indicated by the arrows. See diagram. If growing bubbles appear do not use or move the LP Gas tank. Call an LP Gas Supplier or your Fire Department.
LP Gas Model only: Secure two 20lb LP Gas Tanks to Gas Grill
Turn your LP Gas Tank Valves clockwise to the closed or OFF positon.
Hang your gas tanks on the top Tank Hooks. The ring foot of the gas tanks will rest on the Tank Holder.
Cylinders Installation Code
The handling, storage, and transporation of all sizes of gas cylinders must be in accordance with ANSI/NFPA 58,
Storage and Handling of liquid Petroleum Gases, or the CSA B149.1, Natural Gas and Propane Installation Code.
LP Gas Model only: Connect Regulator with Hose to your LPG Tanks
Turn all Burner Valves to the OFF position. Inspect the valve connection port and regulator
assembly for damage or debris. Remove any debris. Never use damaged or plugged equip­ment.
! !
If growing bubbles appear do not use or move the LP Gas tank. Contact an LP Gas Supplier or your fire department!
! !
Before using this gas appliance read all instructions and perform all gas leak-check procedures even if the product was pre-assembled by the retailer or manufacturer.
WARNING
WARNING
Connect the regulator assembly to the tank valve and HAND TIGHTEN nut clockwise to a full stop. DO NOT use a wrench to tighten because it could damage the Quick Coupling Nut and result in a hazardous condition.
Open the tank valve fully (counterclockwise) and use a soapy water solution to check all connections for leaks before attempting to light "Checking for LP Gas Leaks".
your grill. See If a leak is found, turn the tank valve off and do not use your grill until the leak is repaired.
Type 1 connection per ANSI Z83.11-2006
CAUTION: When the appliance is not in use the gas must be turned off at the tanks.
12
Quick Coupling Nut
USE AND CARE INSTRUCTIONS
Check all connections for LP Gas Leaks
Never test for leaks with a flame. Prior to first use,
at the beginning of each season, or every time your LP Gas tank is changed, you must check for gas leaks. Follow these three steps:
Make a soap solution by mixing one part liquid detergent and one part water.
Turn the grill Control Knobs to the full OFF position, then turn the gas ON at source.
Apply the soap solution to all gas connections indicated by the arrows. See diagram. If bubbles appear in the soap solution the connections are not properly sealed. Check each fitting and tighten or repair as necessary.
Two Stage Regulator with Hose (LPG)
CAUTION: Always open both left and right Lids as shown before lighting your grill.
Lock Casters while your grill is in use
LP Gas Tank
Gas Valve / Manifold Assembly
! !
If you have a gas leak that cannot be repaired by tightening, turn off the gas at the source, disconnect fuel line from your grill and call 1-800-770-9769 or your gas supplier for repair assistance.
Never disconnect the gas regulator or any gas fitting while your grill is lit. A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage, personal injury or death.
WARNING
Disconnecting A Liquid Propane Gas (LPG) Tank From Your Grill
Make sure the Burner Valves and LP Gas tank valve are off. (Turn clockwise to close.)
Detach the hose and regulator assembly from the LP Gas tank valve by turning the Quick Coupling Nut counterclockwise.
13
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