Bakbar G91 Installation Manual

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INSTALLATION AND OPERATION MANUAL

GAS SALAMANDER

G91
G91B

For use in GB & IE

231920-11

MANUFACTURED BY

Moffat Limited

Rolleston 7675
New Zealand

INTERNATIONAL CONTACTS

AUSTRALIA
Moffat Pty Limited

Web: www.moffat.com.au
E.Mail: [e-mail]
Main Office: (tel) [phone]

(fax) [phone]

Service: (tel): 1800 622 216
Spares: (tel): 1800 337 963
Customer Service: (tel): 1800 335 315
(fax): 1800 350 281

CANADA
Serve Canada

Web: www.servecanada.com
E.Mail: [e-mail]
Sales: (tel): 800 551 8795 (Toll Free)
Service: (tel): 800 263 1455 (Toll Free)

NEW ZEALAND
Moffat Limited

Web: www.moffat.co.nz
E.Mail: [e-mail]
Main Office: (tel): 0800 663328

UNITED KINGDOM
Blue Seal

Web: www.blue-seal.co.uk
E.Mail: [e-mail]
Sales: (tel): [phone]

(fax): [phone]
Spares: (tel): [phone]
(fax): [phone]
Service: (tel): [phone]
(fax): [phone]

UNITED STATES
Moffat

Web: www.moffat.com
Sales: (tel): 800 551 8795 (Toll Free)

(tel): [phone]
(fax): [phone]
Service: (tel): 800 858 4477 (Toll Free)
(tel): [phone]
(fax): [phone]

REST OF WORLD
Moffat Limited

Web: www.moffat.co.nz
E.Mail: [e-mail]

The reproduction or copying of any part of this manual by any means whatsoever is strictly f orbidden unless authorized previously in
writing by the manufacturer.

In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.

© Copyright Moffat Ltd. December 2014.

Contents

G91 GAS SALAMANDER (Branding Plate Optional)
G91B GAS SALAMANDER (with Branding Plate)

Introduction ...............................................................................................2

Specifications .............................................................................................3

Model Numbers Covered in this Specification
General
Gas Supply Requirements
Gas Connection

Dimensions .................................................................................................6

Dimensions
Internal Dimensions
Cooking Area
Weight

Installation .................................................................................................7

Installation Requirements
Unpacking
Location
Clearances
Wall Mounting (to non combustible wall only)
Gas Connection
Commissioning

Operation ...................................................................................................9

Operation Guide
Description of Controls
Lighting Main Burners
Racking System
Cooking Recommendations

Cleaning and Maintenance ...................................................................... 12

General
Racking
Stainless Steel Surfaces
Vitreous Enamel Surfaces
Trough Tray

Fault Finding ........................................................................................... 14

Gas Conversion and Specifications ......................................................... 17

Conversion Procedure
Gas Specifications

Replacement Parts List ........................................................................... 21

Introduction

We are confident that you will be delighted with your Blue Seal Gas Salamander, and it will become a most
valued appliance in your commercial kitchen.

To ensure you receive the utmost benefit from your new Blue Seal Gas Salamander, there are two
important things you can do.

Firstly:

Please read the instruction book carefully and follow directions given. The time taken will be well spent.

Secondly:

If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your BLUE SEAL dealer promptly. In many cases a phone call could answer your questi on.

CE Only:

These instructions are only valid if the country code appears on the appliance. If the code does not
appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for
adapting the appliance to the conditions for use in that country.

Warning

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY

DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.

INSTRUCTIONS
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.

TO BE FOLLOWED IN THE EVENT THE USER SMELL S GAS ARE TO BE POSTED IN A PROMINENT

Warning

Warning

GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF

FIRE.

 T
 I

 DO NOT



HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.

T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO

ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.

STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.



This appliance is for professional use and is only to be used by qualified
persons.



Only authorised service persons are to carry out installation, servicing or gas
conversion operations.



Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.

Caution

2

Specifications

Model Numbers Covered in this Specification

G91 Gas Salamander.
G91B Gas Salamander.

General

A commercial heavy duty, wall mounted gas fired infra-red grilling Salamander for a wide range of
foods.
Blue Seal Salamanders feature independently controlled heat zones for left and right side of cooking
area.
Two high speed infrared surface combustion burners in the ceiling of the cavity are independently
operated with the left and right hand side controls of the appliance.
Each burner is provided with a flame failure feature for ease of operation and safety. Main burners are
lit by piezo ignition.

Each burner has LO to HI settings to provide full cooking flexibility.
G91 Rack supports have 4 fixed height positions offering flat and angled rack positioning.

Rack can be changed from flat to angled position by partial removal of rack.
Rack height must be fully removed for repositioning of rack height setting.
Branding Plate is available as an accessory item. Refer to Replacement Parts List.

G91B Rack supports have 4 fixed height positions offering flat and angled rack positioning.

Rack can be changed from flat to angled position by partial removal of rack.
Rack height must be fully removed for repositioning of rack height setting.
Supplied with Branding Plate.

The cast Aluminium branding plates provide a deep grooved / ribbed surface and can be used with this
racking system.
Branding Plates are fitted onto standard wire rack, allowing ease of change as required between menus.
Blue Seal Salamanders are supplied as standard with a trough tray incorporating a front grease trough
for direct collection of cooking grease when using the Branding Plate.
The tray is easily removed (slide out) for cleaning and to provide easy cleaning access to rear and sides
of cooking area.

3

Specifications

Gas Supply Requirements

- Australia:

Input Rating (N.H.G.C.) 31.5 MJ/hr 31.5 MJ/hr
Supply Pressure 1.13 - 3.4 kPa 2.75 - 4.5 kPa
Burner Operating Pressure 1.0 kPa (*) 2.55 kPa (*)
Gas Connection ½" BSP Male

Natural Gas LP Gas (Propane)

- New Zealand:

Input Rating (N.H.G.C.) 31.5 MJ/hr 31.5 MJ/hr
Supply Pressure 1.13 - 3.4 kPa 2.75 - 4.5 kPa
Burner Operating Pressure 1.0 kPa (*) 2.55 kPa (*)
Gas Connection ½" BSP Male

Natural Gas LP Gas

- UK Only:

Heat Input (Gross)

Gas Rate

Supply Pressure 20 mbar 37 mbar
Burner Operating Pressure 10 mbar (*) 26 mbar (*)
Gas Connection

Nominal 8.8 kW 8.8 kW
Reduced 3.6 kW 2.6 kW
Nominal 0.84 m
Reduced 0.34 m

Natural (G20) Propane (G31)

3

/hr 0.63 kg/hr

3

/hr 0.19 kg/hr

1

/2” BSP Male

NOTE: * Measure burner operating pressure at manifold test point with both burners operating at

full setting. Operating pressure is ex-factory set and not to be adjusted, apart from when
converting between gases, if required. (Refer to ‘Gas Conversion’ section for details).

4

- All Other Markets:

Specifications

Input Rating (N.H.G.C.) 31.5 MJ/hr 40 MJ/hr
Supply Pressure 1.13 - 3.40 kPa 0.76 - 1.50 kPa
Burner Operating Pressure 1.0 kPa (*) 0.63 kPa (*)

Gas Connection

Natural Gas Town Gas

1

/2” BSP Male

Input Rating (N.H.G.C.) 31.5 MJ/hr 31.5 MJ/hr
Supply Pressure 2.75 - 4.50 kPa 2.75 - 4.50 kPa
Burner Operating Pressure 2.55 kPa (*) 2.55 kPa (*)

Gas Connection

LP Gas (Propane) Butane

1

/2” BSP Male

(*) NOTE:

 Measure burner operating pressure at manifold test point with both burners operating at

'High Flame' setting.

 NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be adjusted,

apart from when converting between gasses, if required.

 TOWN GAS Only - Burner operating pressure is to be adjusted using Town Gas adjustable

gas regulator supplied.

 Refer to ‘Gas Conversion and Specifications’ section of this manual for further details.

Gas Connection

Gas supply connection point is located 25mm in from the rear of the appliance, 128mm from the right
hand side and is entered from beneath appliance.

Connection is ½ BSP male.

5

Dimensions

Dimensions:

Internal Dimensions

Width 685mm.
Height 230mm (at front).
Depth 330mm.

Cooking Area

Rack 610mm x 310mm.
Branding Plate 610mm x 310mm.

Weight (Nett)

41 kg (without Branding Plate or Racking System).

6

Installation

Installation Requirements

NOTE: It is most important that this salamander is installed correctly and that operation is correct

before use. Installation shall comply with local electrical, gas, health and safety
requirements.

Blue Seal Salamanders are designed to provide years of satisfactory service, and correct installation is

essential to achieve the best performance, efficiency and trouble-free operation.

This appliance must be installed in accordance with National installation codes and in addition, in

accordance with relevant National / Local codes covering gas and fire safety.

AUSTRALIA: - AS5601 - Gas Installations.
NEW ZEALAND: - NZS5261 - Gas Installation.
UNITED KINGDOM: - Gas Safety (Installation & Use) Regulations 1998.

- BS6173 - Installation of Catering Appliances.

- BS5440 - 1 & 2 Installation Flueing & Ventilation.

IRELAND: - IS 820 - Non - Domestic Gas Installations.

Installations must be carried out by qualified service persons only. Failure to install
equipment to the relevant codes and manufacturer’s specifications shown in this section will
void the warranty.
Components having adjustments protected (e.g. paint sealed) by the manufacturer are only
to be adjusted by an qualified service person. They are not to be adjusted by the installation
person.

Unpacking

 Remove all packaging and transit protection from appliance including all protective plastic coating

from exterior stainless steel panels.

 Check equipment and parts for damage. Report any damage immediately to carrier and distributor.
 Report any deficiencies to distributor who supplied appliance.
 Check available gas supply is correct to as shown on rating plate located on front bottom corner of

right hand side panel.

 Check the following parts have been supplied with appliance:

1 x Salamander Rack. 1 x Wall Mounting Bracket, including;
1 x Trough Tray.

1 x Gas Regulator. - 2 x
1 x Alternate Gas Conversion Kit.

- 2 x 25 mm Black Plastic Spacers.

3

/8” Bolts / Nuts.

Location

1. Installation must allow for sufficient flow of fresh air for combustion air supply.

Combustion Air Requirements:

Natural Gas 9 m3/hr
LP Gas / Butane 9 m
Town Gas 9 m

3
3

/hr
/hr

2. Installation must include adequate ventilation means, to prevent dangerous build up of combustion
products.

3. This appliance must be mounted onto a non-combustible wall or tailored stand, using rear wall
bracket and spacing screws provided.

4. Combustible walls must not protrude past front of appliance.

5. This appliance must not be mounted on a combustible surface or metal surface, as radiated heat will
cause these surfaces to become extremely hot.

6. Caution should be taken as intense heat is emitted at bottom front of appliance.

7

Installation

7. Components having adjustments protected (e.g. paint sealed) by manufacturer are only to be
adjusted by an authorised service agent. They are not to be adjusted by installation person.

8. The unit should be mounted under an extraction hood in compliance with all local regulations.

In the event that the unit is not mounted under an extraction hood, the installer must ensure
that all regulations are met and that there is an unobstructed minimum distance of 750mm
from top surface of unit to ceiling, which must be of non-combustible material.

NOTE: Do not obstruct or block appliances flue. Never directly connect a ventilation system to

appliance flue outlet.

Clearances

NOTE: Only non-combustible materials can be used in close proximity to this appliance.

Combustible Surface Non-Combustible Surface

Left / Right Hand side 100mm 25mm (*)
Rear 50mm 30mm (**)

Top Clearance to:

- Extraction Hood 200mm

- Grease Arresting Filter (***) 400mm
750mm - Ceiling (***)

Australia / New Zealand

* We recommend allowing a clearance of 100mm on either side of the appliance to allow access to the

side panels for servicing purposes.
** Using the wall mounting accessories provided with this appliance.
*** Top clearances can be reduced where local fire protection system is provided, if allowed by the local

regulations.

8

Installation

Wall Mounting (to non-combustible wall only)

1. Fix wall mounting bracket to wall with six screws, in such a position that top of bracket is level and

at least 945mm (38”) above any surface beneath unit. This will ensure that bottom of Salamander is

at least 600mm (24”) above any surface.

2. Fit two black plastic spacers to top rear

corners of unit. Leave them unscrewed by

approximately 5mm.

3. Fit two adjusting screws / bolts into nutserts

at bottom rear corners of unit. These

should protrude approximately 30mm from

rear of Salamander.

4. Lift Salamander onto wall bracket, lining up

black plastic spacers on salamander with

mounting notches in bracket.

5. Lower the Salamander onto the mounting bracket.

6. Tighten black spacers securely and adjust levelling

screws / bolts to ensure unit is level.

~ 5mm

~30mm

Fig 1

Fig 2

Fig 3

9



Fig 4

Installation

Gas Connection

NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY A QUALIFIED SERVICE PERSON.

1. Blue Seal Salamanders do not require an electrical connection, as they function totally on gas supply

only.

2. It is essential that gas supply is correct for Salamander to be installed and that adequate supply

pressure and volume are available. The following checks should be made before installation:-

a. Gas Type appliance has been

supplied for, is shown on a
coloured stickers located above
gas connection and on rating
plate. Check that this is correct
for gas supply appliance is being
installed for. Gas conversion
procedure is detailed in this
manual.

b. Supply Pressure required for this

appliance is shown in
‘Specifications’ section of this
manual. Check gas supply to
ensure adequate supply pressure
exists.

Rating Plate

Fig 5

c. Input Rate of this appliance is stated on Rating Plate and in ‘Specifications’ section of this

manual. Input rate should be checked against available supply line capacity. Particular note
should be taken if salamander is being added to an existing installation.

NOTE: It is important that adequately sized piping runs directly to connection joint on appliance

with as few tees and elbows as possible to give maximum supply volume.

3. Fit gas regulator supplied, into gas supply line as close to appliance as possible.

NOTE: Gas pressure regulator provided with this appliance is convertible between Natural Gas and

LPG as per ‘Gas Conversion Section’ in this manual.
Ensure regulator is converted to correct gas type that appliance will operate on.
Regulator outlet pressure is fixed ex-factory for gas type that regulator is converted to and

it is NOT to be adjusted.

Regulator connections are
Connection to appliance is

1

/2" BSP female.

1

/2" BSP male.

(Refer to ‘Specifications’ section for gas supply location dimensions).

NOTE: A Manual Isolation Valve must be fitted to individual appliance supply line.

4. Correctly locate appliance into its final operating position.

5. Connect gas supply to appliance. A suitable jointing compound which resists breakdown action of

LPG must be used on every gas line connection, unless compression fittings are used.

6. Check all gas connections for leakages using soapy water or other gas detecting equipment.

Warning

DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES.

7. Check gas operating pressure is as shown in ‘Specifications’ section.

NOTE: Operating pressure to be measured at manifold test point and with both burners operating

at ‘High Flame’ setting.

8. Verify operating pressure remains correct.

10

Installation

Commissioning

1. Before leaving new installation;

a. Check the following functions in accordance with operating instructions specified in ‘Operation’

section of this manual.

 Light the Main Burners.
 Check the Low Fire burner operation.
 Check the High Fire burner operation.
 Check the Racking System operation.

b. Ensure that the operator has been instructed in areas of correct lighting, operation, and

shutdown procedure for appliance.

2. This manual must be kept by owner for future reference, and a record of

and

of Installation

can be found on Rating Plate attached to R/H side panel (refer to ‘Gas Connection’
section).

NOTE: If for some reason it is not possible to get unit to operate correctly, shut Off gas supply and

contact supplier of this unit.

Serial Number of Unit

recorded and kept with this manual. (These details

Date of Purchase, Date

11

Operation

Operation Guide



This appliance is for professional use and is only to be used by qualified
persons.



Only authorised service persons are to carry out installation, servicing or gas
conversion operations.



Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.

Caution

1. Blue Seal Salamanders have been designed to provide simplicity of operation and 100% safety

protection.

2. Improper operation is almost impossible, however bad operation practices can reduce the life of the

salamander and produce a poor quality product. To use this salamander correctly please read the
following sections carefully:-

 Lighting the Main Burners.
 Racking System.
 Cooking Recommendations.

Description of Controls

The salamander has individual heat controls for left and right sides. Select desired heat level and allow a
few minutes for elements to heat up.

 Blue Seal salamanders provide two independently controlled heat zones.
 High speed grilling is provided by two infrared gas burners in the ceiling of grilling compartment.
 The left and right hand gas control knobs operate left side and right side burners respectively,

independently of each other.

 Each burner is provided with piezo ignition and flame failure protection for main burner.

G91B Salamander

Gas Control Knobs

๐ OFF Position.

HIGH Flame.

LOW Flame.

Piezo Igniter

Fig 6

Rack Handles

12

Operation

Lighting Main Burners

1. Check gas supply is turned On.

2. Depress gas control knob and rotate anti-clockwise to HIGH position.

3. With gas control knob depressed, press piezo ignition button to ignite main burner.

4. Once lit, main burner will be burning at full rate. For a lower heat, depress gas control knob and

turn fully anti-clockwise to LOW position.

5. For intermediate heat, position control knob between 'HIGH' and 'LOW' positions.

6. Repeat Items 2 to 5 to light second main burner.

Turning 'Off' Main Burners

1. Depress gas control knob and rotate clockwise to OFF position.

2. Main burner will extinguish.

Racking System

The Rack System fitted to Salamander is self-supporting when withdrawn, to allow easy loading of food.
Installation of rack is dependent on cooking function required.

With Branding Plate

Fig 7

Without Branding Plate

Fig 8

Cooking Recommendations

Do not leave Salamander unattended when in use, as it does cook fast.

Caution

1. The G91B Salamander has been designed to give a good evenness of heat across rack area, so

toasting, cheese melting and grilling should be relatively even wherever food is placed.

2. The HIGH position is recommended for most grilling, cheese melting functions and LOW position for

a reduced heat.

3. For cooking food through rather than just surface browning, rack position three and four from the

top is recommended.

4. With Branding Plate fitted, appliance is able to aid the chef in its ability to produce "medium rare"

steaks in front and "well done" steaks at rear - achieved with the sloped Branding Plate rack
position. (Shelf 2 and 3 from top.).

5. Heating the Branding Plate under burners before cooking commences, also allows "sealed in

flavoured goodness" to be achieved.

IMPORTANT:

Should any abnormal operation like;

- ignition problems,

- abnormal burner flame,

- burner control problems,

- partial or full loss of burner flame in normal operation, be noticed, appliance requires
IMMEDIATE service by a qualified service person and should not be used until a service is
carried out.

13

Cleaning and Maintenance

General

Always turn ‘Off’ gas supply before cleaning.

This appliance is not water proof.

Do not use water jet spray to clean interior or exterior of this appliance.

Caution

 To achieve the best results, cleaning must be thorough, and all controls and mechanical parts

checked and adjusted periodically by a competent serviceman. If any small faults occur, have them
attended to promptly.

 Don't wait until they cause a complete breakdown.

Racking

 For ease of cleaning of this unit and the racking system and to achieve the best results, it is

recommended that racking is removed completely from unit and cleaned independently. This will
allow for a more thorough cleaning of Salamander.

 To remove racking system, carry out the following instructions.

1. Remove Trough Tray from underside of salamander unit.

2. Remove Branding Plate from rack (if fitted).

3. Slide rack out of side racks and remove from unit.

4. Remove left and right hand side racks from unit by removing single securing screw from each
of side racks.

5. Withdraw left and right hand side racks from unit.

6. Refit Racking in reverse order once cleaning has been completed.

Stainless Steel Surfaces

 Clean with detergent. Baked on deposits or discolouration may require a good quality stainless steel

cleaner or stainless steel wool. Always apply cleaner when Salamander is cool and rub in direction of
"grain".

Vitreous Enamel Surfaces

 Do not use wire brushes, steel wool or other abrasive material. Clean enamelled surfaces regularly

with a good quality domestic oven cleaner. Remove rack and side racks from Salamander - this
allows easy cleaning of flat enamelled side walls. Leave tray in to collect all residue.

Trough Tray

 Empty and clean daily.

14

Cleaning and Maintenance

Periodic Maintenance

NOTE: All maintenance operations should only be carried out by a qualified service person.

To achieve the best results, cleaning must be regular and thorough and all controls and mechanical parts
should be checked and adjusted periodically by a qualified service person. If any small faults occur, have
them attended to promptly. Don't wait until they cause a complete breakdown. It is recommended that
the appliance is serviced every 6 months.

Gas Control Valve Re-Greasing

Gas control valve should be dismantled and greased every 6 months to ensure correct operation.
To carry out this operation;-

a. Remove gas control knobs from gas tap spindles by pulling

knobs away from control panel.
b. Remove drip tray from appliance.
c. Remove two screws on underside of control panels, securing

control panels to salamander.
d. Remove control panels.
e. Remove 2 screws holding shaft plate to gas control body and

remove control shaft and plate. (See Fig 9). Note orientation

of shaft for correct re-assembly.
f. Using needle nose pliers or similar, pull out gas control

spindle, again noting its orientation.
g. Apply a suitable high temperature gas cock grease or

lubricant such as ROCOL - A.S.P (Anti scuffing paste) /

Dry Moly Paste to the outside of spindle. (See Fig 10).
h. Replace spindle and re-assemble gas control in

reverse order.
i. Refit control panels and secure with 2 screws.
j. Refit gas control knobs to gas control valve

spindles.

Two Screws

Fig 9

Spindle

Fig 10

15

Fault Finding

This section provides an easy reference guide to the more common problems that may occur during
operation of your equipment. The fault finding guide in this section is intended to help you correct, or at
least accurately diagnose problems with your equipment.

Although this section covers the most common problems reported, you may encounter a problem not
covered in this section. In such instances, please contact your local authorised service agent who will
make every effort to help you identify and resolve the problem. Please note that the service agent will
require the following information:-

 Model Trade Name and Serial Number of appliance, both can be found on Rating Plate

located on appliance. (Refer to Installation Section of this manual).

Fault Possible Cause Remedy

Main Burner goes out when gas control
knob released.

Main burners will not light. No gas supply.

Releasing knob before thermocouple has
heated.

Main Burner flame too small:-

- Gas pressure too low.

- Partially blocked main injector.

Thermocouple faulty.

Incorrect supply pressure.
Blocked main injector.
Faulty gas control.

Hold knob in for at least 20 seconds
following ignition of main burner.

Call service provider.
Call service provider.

Ensure gas isolation valve is turned On,
and gas bottles are not empty.

Call service provider.
Call service provider.
Call service provider.

Burner goes out. Check main burner flame is touching

Lack of glowing.
Large haze beneath burner.

Burner blow-back. Gas leak in burner plaque. (See Servicing

thermocouple.
Interruption in gas supply to burner.
Main injector size too small. (See

Specifications section).
Check gas pressure at pressure test point. Call service provider.

Section).

Call service provider.

Call service provider.

Call service provider.

New burner plaque required.
Call service provider.

16

Conversion Procedure

Gas Conversion and Specifications

Caution

Ensure Appliance is isolated from gas supply before commencing servicing.

NOTE:

 These conversions should only be carried out by qualified persons. All connections must

be checked for leaks before re-commissioning the appliance.

 For all the following conversion instructions, the side access panels have to be removed

(Remove two screws at bottom of each side panel).

 All conversion details apply to both L/Hand and R/Hand burners.
 For all relevant gas specifications refer to the table at the end of this section.

Main Burner Injectors

1. Remove the following:-

 Two side access panels.
 Main burner injectors.

2. Remove main burner injectors and replace with correct size
injectors as shown in ‘Gas Specifications’ tables at rear of this
section.

Low Fire Adjustment

Main Burner

Injector

1. Remove the following:-

 Gas control knobs from front of unit.
 Two front control panels.

2. Light main burners and check flame size on Low position.
 Adjust burner gas control valve low fire adjustment screw as

shown in ‘Gas Specifications’ tables at rear of this section.

NOTE: ‘Low Fire Screw’ should be sealed with coloured paint on

completion of low fire adjustment.

3. Refit the following:-

 Two side access panels.
 Two front control panels.
 Gas control knobs.

Low Fire
Adjustment

17

Gas Conversion and Specifications

Gas Regulator

- NAT Gas / LPG / Butane Only.

NOTE: Gas regulator supplied is

convertible between Natural Gas
and LP Gas, but it’s outlet
pressure is fixed ex-factory and
is NOT to be adjusted.

- Town Gas Only.

1. Remove slotted cap from regulator.

2. Turn ‘On’ gas supply and appliance.

3. Adjust pressure adjusting screw to achieve correct burner
operating pressure.

NOTE: Measure burner operating pressure at gas valve outlet

test point with burner operating at 'High Flame'
setting.

4. Verify operating pressure remains correct (Re-adjust
regulator if required).

5. Screw cap nut back onto regulator.

Gas Type Labels

NOTE, Pin rotated
for Natural Gas.

NOTE, Pin rotated
for LPG.

Cap Nut

Pressure Adjusting

Screw

On completion of the gas conversion, replace the gas type labels located at:-

- Rear of the appliance, above the gas connection point.

- Beside the rating plate.

Commissioning

Before leaving installation;

1. Check all gas connections for leaking using soapy water or other gas detecting equipment.

Warning

DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES.

2. Carry out a ‘Commissioning’ check of the appliance as shown in the Installation Section of this
manual.

3. Ensure that any adjustments done to components that have adjustments / settings that are paint
sealed, these are to be re-sealed.

NOTE: If for some reason it is not possible to get the appliance to operate correctly, shut ‘Off’ the

gas and power supply and contact supplier of this appliance.

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Gas Specifications

- Australia:

Gas Conversion and Specifications

Main Burner Injectors Ø 1.85mm Ø 1.15mm
Low

Fire
Supply Pressure 1.13 - 3.4 kPa 2.75 - 4.5 kPa

Burner Operating Pressure (*) 1.0 kPa 2.55 kPa

Gas Regulator Cap Screw

Size Ø 1.00mm Ø 1.00mm
Adjustment 2 turns out (c.c.w.) ½ turn out (c.c.w.)

Natural Gas LP Gas (Propane)

- New Zealand:

Main Burner Injectors Ø 1.85mm Ø 1.15mm

Low Fire

Supply Pressure 1.13 - 3.4 kPa 2.75 - 4.5 kPa
Burner Operating Pressure (*) 1.0 kPa 2.55 kPa

Gas Regulator Cap Screw

Size Ø 1.00mm Ø 1.00mm
Adjustment 2 turns out (c.c.w.) ½ turn out (c.c.w.)

Natural Gas LP Gas

- UK Only:

Main Burner Injectors Ø 1.85mm Ø 1.15mm

Low Fire:

Supply Pressure 20 mbar 37 mbar
Burner Operating Pressure (*) 10 mbar (*) 26 mbar

Gas Regulator Cap Screw

Size Ø 1.00mm Ø 1.00mm
Adjustment 2 turns out (c.c.w.) ½ turn out (c.c.w.)

Natural Gas (G20) Propane (G31)

NOTE: * Measure burner operating pressure at manifold test point with both burners operating at

full setting. Operating pressure is ex-factory set and not to be adjusted, apart from when
converting between gases, if required. (Refer to ‘Gas Conversion’ section for details).

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Gas Conversion and Specifications

Gas Specifications

- All Other Countries:

Main Burner Injectors Ø 1.85mm Ø 3.50mm

Low Fire:

Supply Pressure 1.13 - 3.40 kPa 0.76 - 1.50 kPa
Burner Operating Pressure (*) 1.00 kPa 0.63 kPa

Gas Regulator Cap Screw

Main Burner Injectors Ø 1.15mm Ø 1.10mm

Low Fire:

Supply Pressure 2.75 - 4.50 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*) 2.55 kPa 2.55 kPa

Gas Regulator Cap Screw

Size Ø 1.00mm Ø 1.00mm
Adjustment 2 turns out (ccw) 4 turns out (ccw)

Size Ø 1.00mm Ø 1.00mm
Adjustment ½ turn out (ccw) ½ turn out (ccw)

Natural Gas Town Gas (**)

Adjustable Regulator
(Adjust to the Burner

Operating Pressure)

LP Gas (Propane) Butane

(*) NOTE:

 (*) Measure burner operating pressure at manifold test point with both burners operating at

'High Flame' setting.

 NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be adjusted,

apart from when converting between gasses, if required.

 (**) TOWN GAS Only - Burner operating pressure is to be adjusted using Town Gas

adjustable gas regulator supplied.

 Refer to ‘Gas Conversion and Specifications’ section of this manual for further details.

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Replacement Parts List

Replacement Parts List

IMPORTANT:

Only genuine authorized replacement parts should be used for servicing and
repair of this appliance. Instructions supplied with parts should be followed
when replacing components.

For further information and servicing instructions, contact your nearest
authorized service branch (contact details are as shown on reverse of front
cover of this manual).

When ordering spare parts, please quote part number and description as listed below. If part required is
not listed below, request part by description and quote model number and serial number which is shown
on rating plate.

Controls

019430 Gas Control Valve.
227379 Control Knob (No Pilot).

034185 Main Injector (Natural Gas) 1.85mm.
034115 Main Injector (LPG) 1.15mm.
034110 Main Injector (Butane) 1.10mm.
032350 Main Injector (Town Gas) 3.50mm.
019574 Low Fire Screw (Nat. Gas / LPG / Town Gas) 1.00mm.
019214K Burner Kit.
026123 Burner Guard.
232067 Thermocouple.
231536 Ignition Electrode.
227508 Piezo Ignitor.

General

026096 Wall Mounting Bracket.
017963 Rack.
013395 Rack Handle.
026093 Side Rack.
227961 Screw Side Rack.
227950 Trough Tray.
013418 Branding Plate (XP/ UK only).

Gas Regulators

Gas Type

Nat. Gas
LPG
Butane

Town Gas

Part No. Description

228533 Regulator (RV47) - 1/2” BSP F/F.

230185 ¾” BSP F/F Adjustable.

Gas Regulators

Gas Conversion Kits

Model

Nat. Gas LPG Butane Town Gas Nat. Gas (UK) LPG (UK)

SN8200G / GB 232057 232056 232058 232059 232057 232056

Gas Type to Convert to:

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