Bakbar G592-B Installation Manual

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INSTALLATION AND OPERATION MANUAL

GAS CHARGRILL

G592
G593
G594
G596
G598

For use in GB, IE & DK

228593-24

MANUFACTURED BY

Moffat Limited

Rolleston 7675
New Zealand

INTERNATIONAL CONTACTS

AUSTRALIA

Moffat Pty Limited
Web: www.moffat.com.au
E.Mail: [e-mail]
Main Office: (tel) [phone]

(fax) [phone]

Service: (tel): 1800 622 216
Spares: (tel): 1800 337 963
Customer Service: (tel): 1800 335 315
(fax): 1800 350 281

CANADA

Serve Canada
Web: www.servecanada.com
E.Mail: [e-mail]
Sales: (tel): 800 551 8795 (Toll Free)
Service: (tel): 800 263 1455 (Toll Free)

NEW ZEALAND

Moffat Limited
Web: www.moffat.co.nz
E.Mail: [e-mail]
Main Office: (tel): 0800 663328

UNITED KINGDOM

Blue Seal
Web: www.blue-seal.co.uk
E.Mail: [e-mail]
Sales: (tel): [phone]

(fax): [phone]
Spares: (tel): [phone]
(fax): [phone]
Service: (tel): [phone]
(fax): [phone]

UNITED STATES

Moffat
Web: www.moffat.com
Sales: (tel): 800 551 8795 (Toll Free)

(tel): [phone]
(fax): [phone]
Service: (tel): 800 858 4477 (Toll Free)
(tel): [phone]
(fax): [phone]

REST OF WORLD

Moffat Limited
Web: www.moffat.co.nz
E.Mail: [e-mail]

The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in
writing by the manufacturer.

In line with policy to continually develop and im prove its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.

© Copyright Moffat Ltd. December 2014.

Contents List

G592-B Gas Chargrill, 300mm wide - Bench Model.

G594-[2] Gas Chargrill, 450mm wide.
G594-[2] Gas Chargrill, 600mm wide.
G596-[2] Gas Chargrill, 900mm wide.
G598-[2] Gas Chargrill, 1200mm wide.

NOTE: [2]: LS - On Leg Stand.
B - Bench Models.

Introduction .............................................................................................. 2

Specification .............................................................................................. 3

Model Numbers Covered in this Specification
Gas Supply Requirements

Dimensions ................................................................................................ 5

Installation ................................................................................................ 8

Installation Requirements
Unpacking
Location
Clearances
Assembly
Fitting Leg Stand to Chargrill
Gas Connection
Commissioning

Operation ................................................................................................. 12

Operation Guide
Description of Controls
Lighting Pilot Burner
Lighting Main Burner
Griddle Plate Fitting
Chargrill Grate Reversal

Cleaning and Maintenance ...................................................................... 15

General
Daily Cleaning
Weekly Cleaning
Periodic Maintenance

Fault Finding ............................................................................................ 18

Gas Conversion and Specifications ......................................................... 19

Conversion Procedure
Gas Specifications

Replacement Parts List ........................................................................... 24

Introduction

We are confident that you will be delighted with your BLUE SEAL CHARGRILL, and it will become a most
valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Blue Seal CHARGRILL, there are two important
things you can do.

Firstly:

Please read the instruction book carefully and follow the directions given. The time taken will be well
spent.

Secondly:

If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your BLUE SEAL dealer promptly. In many cases a phone call could answer your questi on.

CE Only:

These instructions are only valid if the country code appears on appliance. If code does not appear on
appliance, refer to supplier of this appliance to obtain technical instructions for adapting appliance to
conditions for use in that country.

Warning

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY

DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.

INSTRUCTIONS
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.

TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT

Warning

Warning

GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF

FIRE.

 T
 I

 DO NOT



HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.

T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO

ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.

STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.



This appliance is for professional use and is only to be used by qualified
persons.



Only authorised service persons are to carry out installation, servicing or gas
conversion operations.



Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.



DO NOT operate the appliance without the legs supplied fitted.

Caution

2

Model Numbers Covered in this Specification

G592-B Gas Chargrill, 300mm wide - Bench Model.

G593-[2] Gas Chargrill, 450mm wide.
G594-[2] Gas Chargrill, 600mm wide.
G596-[2] Gas Chargrill, 900mm wide.
G598-[2] Gas Chargrill, 1200mm wide.

NOTE: [2]: LS - On Leg Stand.
B - Bench Models.

Gas Supply Requirements

Specifications

- Australia

Input Rating (N.H.G.C.)
Supply Pressure
Burner Operating

Pressure
Gas Connection

- New Zealand

Input Rating (N.H.G.C.)
Supply Pressure
Burner Operating

Pressure
Gas Connection

- United Kingdom

Category: II
Flue Type: A

Natural Gas LP Gas (Propane)

G592 G593 G594 G596 G598 G592 G593 G594 G596 G598

33.0 MJ/hr 48.0 MJ/hr 66.0 MJ/hr 100.0 MJ/hr 133 MJ/hr 33.0 MJ/hr 48.0 MJ/hr 66.0 MJ/hr 100.0 MJ/hr 133 MJ/hr

1.13 - 3.40 kPa 2.75 - 4.50 kPa

1.0 kPa 0.95 kPa (*) 2.5 kPa 2.6 kPa (*)

1

/2” BSP Male

3

/

” BSP Male

4

1

/2” BSP Male

3

/4” BSP Male

Natural Gas LP Gas

G592 G593 G594 G596 G598 G592 G593 G594 G596 G598

33.0 MJ/hr 48.0 MJ/hr 66.0 MJ/hr 100.0 MJ/hr 133 MJ/hr 34.5 MJ/hr 50.4 MJ/hr 69.1 MJ/hr 103.6 MJ/hr 138.2MJ/hr

1.13 - 3.40 kPa 2.75 - 4.50 kPa

1.0 kPa 0.95 kPa (*) 2.5 kPa 2.6 kPa (*)

1

/2” BSP Male

2H3P

1.

3

/

” BSP Male

4

(20, 30 / 37).

1

/2” BSP Male

3

/4” BSP Male

Heat Input

(nett)

Gas Rate

(nett)

Supply Pressure
Burner Operating

Pressure
Gas Connection

Nominal 8.8 kW 13.0 kW 18.0 kW 27.0 kW 36.0 kW 8.8 kW 13.0 kW 18.0 kW 27.0 kW 36.0 kW
Reduced 3.5 kW 4.2 kW 6.0 kW 9.0 kW 18.0 kW 3.7 kW 4.3 kW 6.4 kW 9.6 kW 12.8 kW

Nominal 0.93 m3/hr 1.38 m3/hr 1.90 m3/hr 2.86 m3/hr
Reduced 0.37 m3/hr 0.40 m3/hr 0.63 m3/hr 0.95 m3/hr

G592 G593 G594 G596 G598 G592 G593 G594 G596 G598

10.6 mbar 10 mbar (*) 25 mbar 26 mbar (*)

1

/2” BSP

Male

Natural Gas (G20) Propane (G31)

3

/

hr
hr

0.68 kg/

3

/

0.29 kg/

1

/2” BSP

1.01 kg/hr 1.40 kg/hr 2.10 kg/hr 2.80 kg/hr

hr

0.33 kg/hr 0.50 kg/hr 0.75 kg/hr 0.99 kg/hr

hr

Male

¾” BSP Male

3.81 m

1.27 m

20 mbar 30 / 37 mbar

¾” BSP Male

(*) - Measure burner operating pressure at manifold test point with one burner for G592 and

G593 Models or two burners for other models, operating at full setting. Operating
pressure is ex-factory set and is not to be adjusted, apart from when converting between
gases, if required. (Refer to ‘Gas Conversion’ section for details).

3

Specifications

- All Other Markets

Input Rating (N.H.G.C.)
Supply Pressure
Burner Operating Pressure
Gas Connection

G592 G593 G594 G596 G598 G592 G593 G594 G596 G598

33.0 MJ/hr 48.0 MJ/hr 66.0 MJ/hr 100.0 MJ/hr 133 MJ/hr 33.0 MJ/hr 48.0 MJ/hr 66.0 MJ/hr 100.0 MJ/hr 133 MJ/hr

1.0 kPa 0.95 kPa (*) 0.63kPa (**)

1

/2” BSP Male

Natural Gas Town Gas

1.13 - 3.40 kPa 0.75 - 1.50kPa

3

/

” BSP Male

4

1

/2” BSP Male

3

/

” BSP Male

4

Input Rating (N.H.G.C.)
Supply Pressure
Burner Operating Pressure
Gas Connection

G592 G593 G594 G596 G598 G592 G593 G594 G596 G598

33.0 MJ/hr 48.0 MJ/hr 66.0 MJ/hr 100.0 MJ/hr 133 MJ/hr 33.0 MJ/hr 48.0 MJ/hr 66.0 MJ/hr 100.0 MJ/hr 133 MJ/hr

2.5 kPa 2.6 kPa (*) 2.5 kPa 2.6 kPa (*)

1

/2” BSP Male

LP Gas (Propane) Butane

2.75 - 4.50 kPa 2.75 - 4.50 kPa

3

/4” BSP Male

1

/2” BSP Male

3

/4” BSP Male

NOTE:

 (*) Measure burner operating pressure at manifold test point with one burner for G592

and G593 Models or two burners for other models, operating at full setting.

 NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be

adjusted, unless when converting between gases, if required.

 (**) TOWN GAS Only - Adjust burner operating pressure using adjustable gas regulator

supplied.

 Refer to ‘Gas Conversion and Specifications' section in this manual for further details.

4

Dimensions

G592-B

G593-B

NOTE: The G592 is available in Bench Model (- B) Option Only.

G594-B

G596-B

G598-B

5

Dimensions

G593-LS

G594-LS

6

G596-LS

Specifications

G598-LS

= Rating Plate Location

R

for all options.

R

7