Bakbar G592 Installation Manual

INSTALLATION AND OPERATION MANUAL

GAS CHARGRILL

G592
G594
G596
G598

For use in GB, IE & DK

228593-20

MANUFACTURED BY

Moffat Limited

Christchurch
New Zealand

INTERNATIONAL CONTACTS

AUSTRALIA

Moffat Pty Limited
Web: www.moffat.com.au
E.Mail: [e-mail]
Main Office: (tel) [phone]

(fax) [phone]

Service: (tel): 1800 622 216
Spares: (tel): 1800 337 963
Customer Service: (tel): 1800 335 315
(fax): 1800 350 281

CANADA

Serve Canada
Web: www.servecanada.com
E.Mail: [e-mail]
Sales: (tel): 800 551 8795 (Toll Free)
Service: (tel): 800 263 1455 (Toll Free)

NEW ZEALAND

Moffat Limited
Web: www.moffat.co.nz
E.Mail: [e-mail]
Main Office: (tel): 0800 663328

UNITED KINGDOM

Blue Seal
Web: www.blue-seal.co.uk
E.Mail: [e-mail]
Sales: (tel): [phone]

(fax): [phone]
Spares: (tel): [phone]
(fax): [phone]
Service: (tel): [phone]
(fax): [phone]

UNITED STATES

Moffat
Web: www.moffat.com
Sales: (tel): 800 551 8795 (Toll Free)

(tel): [phone]
(fax): [phone]
Service: (tel): 800 858 4477 (Toll Free)
(tel): [phone]
(fax): [phone]

REST OF WORLD

Moffat Limited
Web: www.moffat.co.nz
E.Mail: [e-mail]

The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in
writing by the manufacturer.

In line with policy to continually develop and im prove its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.

© Copyright Moffat Ltd. February 2012.

Contents List

G592-B Gas Chargrill, 300mm wide - Bench Model.

G594-[2] Gas Chargrill, 600mm wide.
G596-[2] Gas Chargrill, 900mm wide.
G598-[2] Gas Chargrill, 1200mm wide.

NOTE: [2]: LS - On Leg Stand.
B - Bench Models.

Introduction .............................................................................................. 2

Specification .............................................................................................. 3

Model Numbers Covered in this Specification
General
Gas Supply Requirements
Gas Connection

Dimensions ................................................................................................ 5

Installation ................................................................................................ 7

Installation Requirements
Unpacking
Location
Clearances
Assembly
Fitting Leg Stand to Chargrill
Gas Connection
Commissioning

Operation ................................................................................................. 11

Operation Guide
Description of Controls
Lighting Pilot Burners
Lighting Main Burners

Cleaning and Maintenance ...................................................................... 13

General
After Each Use
Daily Cleaning
Weekly Cleaning
Periodic Maintenance

Fault Finding ............................................................................................ 16

Gas Conversion and Specifications ......................................................... 17

Conversion Procedure
Gas Specifications

Replacement Parts List ........................................................................... 19

Introduction

We are confident that you will be delighted with your BLUE SEAL CHARGRILL, and it will become a most
valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Blue Seal CHARGRILL, there are two important
things you can do.

Firstly:

Please read the instruction book carefully and follow the directions given. The time taken will be well
spent.

Secondly:

If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your BLUE SEAL dealer promptly. In many cases a phone call could answer your questi on.

CE Only:

These instructions are only valid if the country code appears on appliance. If code does not appear on
appliance, refer to supplier of this appliance to obtain technical instructions for adapting appliance to
conditions for use in that country.

Warning

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY

DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.

INSTRUCTIONS
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.

TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT

Warning

Warning

GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF

FIRE.

 T
 I

 DO NOT



HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.

T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO

ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.

STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.



This appliance is for professional use and is only to be used by qualified
persons.



Only authorised service persons are to carry out installation, servicing or gas
conversion operations.



Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.



DO NOT operate the appliance without the legs supplied fitted.

Caution

2

Specifications

Model Numbers Covered in this Specification

G592-B Gas Chargrill, 300mm wide - Bench Model.

G594-[2] Gas Chargrill, 600mm wide.
G596-[2] Gas Chargrill, 900mm wide.
G598-[2] Gas Chargrill, 1200mm wide.

NOTE: [2]: LS - On Leg Stand.
B - Bench Models.

General

A commercial heavy duty, fully modular, gas fired chargrill created for modular kitchens and can be
supplied in 4 different sizes with branding grates or optional griddle plates. Fitted with 300mm section
stainless steel burners. Individual ‘Hi'-'Lo' gas control to each burner and is fitted with piezo ignited
permanent pilot and flame failure protection for each burner.

Gas Supply Requirements

- Non CE Only:

Input Rating
(N.H.G.C.)

Supply Pressure

Burner Operating
Pressure

Gas Connection

G592 G594 G596 G598 G592 G594 G596 G598

33.0 MJ/hr 66.0 MJ/hr 100.0 MJ/hr 133 MJ/hr 33.0 MJ/hr 66.0 MJ/hr 100.0 MJ/hr 133 MJ/hr

31,270 Btu/hr 62,500 Btu/hr 94,700 Btu/hr 126,000 Btu/hr 31,270 Btu/hr 62,500 Btu/hr 94,700 Btu/hr 126,000 Btu/hr

1.0 kPa 0.95 kPa (*) 2.5 kPa 2.6 kPa (*)

(4” w.g.) (3.8” w.g.) (9.8” w.g.)

1

/2” BSP Male

Natural Gas LP Gas (Propane)

1.13 - 3.40 kPa

(4.5” - 13.5” w.c.)

3

/4” BSP Male

1

/2” BSP Male

2.75 - 4.50 kPa

(11” - 18.0” w.c.)

(10” w.g.)

3

/4” BSP Male

- CE Only:

Appliance Classification

Category: II

(20, 30 / 37).

2H3P

Flue Type: A1.

Heat Input

(nett)

Gas Rate

(nett)

Supply Pressure 20 mbar 30 / 37 mbar
Burner Operating

Pressure
Gas Connection

Nominal
Reduced
Nominal
Reduced

G592 G594 G596 G598 G592 G594 G596 G598

8.8 kW 18.0 kW 27.0 kW 36.0 kW 8.8 kW 18.0 kW 27.0 kW 36.0 kW

3.5 kW 6.0 kW 9.0 kW 18.0 kW 3.7 kW 6.4 kW 9.6 kW 12.8 kW

0.93 m3/hr 1.90 m3/hr 2.86 m3/hr 3.81 m3/hr 0.68 kg/hr 1.40 kg/hr 2.10 kg/hr 2.80 kg/hr

0.37 m3/hr 0.63 m3/hr 0.95 m3/hr 1.27 m3/hr 0.29 kg/hr 0.50 kg/hr 0.75 kg/hr 0.99 kg/hr

10.6 mbar 10 mbar (*) 25 mbar

1

/2” BSP Male ¾” BSP Male

Natural Gas (G20) Propane (G31)

26 mbar (*)

1

/2” BSP Male

3

/4” BSP Male

NOTE:
* - Measure burner operating pressure at manifold test point with one burner

or two burners

for other models operating at full setting. Operating pressure is ex-factory

for G592 Model

set and not to be adjusted, apart from when converting between gases, if required. (Refer
to ‘Gas Conversion’ section for details).

3

Specifications

Gas Connection

Bench Models (G592 Model Only)

Gas supply connection point is located at rear of appliance, approximately 100mm from left hand
side, 23mm from rear, 39mm from floor and is reached from rear of appliance. (Refer to
‘Dimensions’ section).

Connection is ½" BSP male (For G592 model).

Bench Models (G594 / G596 / G598 Models Only)

Gas supply connection point is located at rear of appliance, approximately 216mm from left hand
side, 31mm from rear, 55mm from floor and is reached from rear of appliance. (Refer to
‘Dimensions’ section).

Connection is ¾" BSP male (For all other models).

Leg Stand Models (G594 / G596 / G598 Models Only)

Gas supply connection point is located at rear of appliance, approximately 216mm from left hand
side, 31mm from rear, 553mm from floor and is reached from beneath appliance. (Refer to
‘Dimensions’ section).

Connection is ¾" BSP male (For all other models).

4

Dimensions

G592-B

G594-B

NOTE: G592 are only available in Bench Model (- B) Option.

G596-B

G598-B

R

5

= Rating Plate Location for

R

this option.

Dimensions

G594-LS

G596-LS

G598-LS

R

6

= Rating Plate Location for

R

this option.

Installation

Installation Requirements

NOTE:

 It is most important that this appliance is installed correctly and that operation is

correct before use. Installation shall comply with local, gas, health and safety
requirements.

 This appliance shall be installed with sufficient ventilation to prevent occurrence of

unacceptable concentrations of health harmful substances in the room, appliance is

Blue Seal chargrills are designed to provide years of satisfactory service, and correct installation is essential

to achieve the best performance, efficiency and trouble-free operation.

This appliance must be installed in accordance with National installation codes and in addition, in

accordance with relevant National / Local codes covering gas and fire safety.

Installations must be carried out by authorised persons only. Failure to install equipment to
relevant codes and manufacturer’s specifications shown in this section will void the warranty.
Components having adjustments protected (e.g. paint sealed) by manufacturer are only to be
adjusted by an authorised service agent. They are not to be adjusted by the installation person.

Unpacking

installed in.

Australia: - AS5601 - Gas Installations.
New Zealand: - NZS5261 - Gas Installation.
United Kingdom: - Gas Safety (Installation & Use) Regulations 1998.

- BS6173 - Installation of Catering Appliances.

- BS5440 - 1 & 2 Installation Flueing & Ventilation.
Ireland: - IS 820 - Non - Domestic Gas Installations.

 Remove all packaging.
 Check equipment and parts for damage. Report any damage immediately to carrier and distributor.
 Remove protective plastic coating from side panels.
 Check the following parts have been supplied with chargrill:

1 x Gas Regulator.
1 x Gas Type Conversion Kit.

 Report any deficiencies to distributor who supplied chargrill.
 Check available gas supply is correct to that shown on rating plate attached to underside of R/H

side, front hob lower trim.

Location

1. Installation must allow for sufficient flow of fresh air for combustion air supply.

Combustion Air Requirements

Natural Gas (G20) 9 m3/hr 18 m3/hr 27 m3/hr 36 m3/hr
LPG/Propane (G31) 9 m3/hr 18 m3/hr 26 m3/hr 35 m3/hr

G592 G594 G596 G598

2. Installation must include adequate ventilation to prevent dangerous build up of combustion
products.

3. Never directly connect a ventilation system to appliance flue outlet.

4. Position chargrill in its approximate working position.

NOTE: Do not obstruct or block appliances flue. Never directly connect a ventilation system

to appliance flue outlet.

7