Bakbar G512 Installation Manual

INSTALLATION AND OPERATION MANUAL

GAS COOKTOP

Series
G512
G514
G516
G518

For use in GB & IE

229363-7

MANUFACTURED BY

Moffat Limited
PO Box 10001
Christchurch
New Zealand
Ph: [phone]
Fax: [phone]

WORLD-WIDE BRANCHES

UNITED KINGDOM

Blue Seal
Unit 67, Gravelly Business Park
Gravelly Park
Birmingham
West Midlands
B24 8TQ
Ph: [phone]
Fax: [phone]

UNITED STATES

Moffat Inc
3765 Champion Blvd
Winston-Salem
North Carolina 27115
Ph: [phone]
Fax: [phone]

CANADA

Serve Canada
22 Ashwarren Road
Downview
Ontario M3J1Z5

Toll Free:800 263 1455
Ph: [phone]
Fax: [phone]

[e-mail]
www.servecanada.com
www.moffat.com

NEW ZEALAND

Christchurch

Moffat Limited Moffat Limited
PO Box 10-001 4 Waipuna Road
16 Osborne Street Mt Wellington
Christchurch Auckland
Ph: [phone] Ph: [phone]
Fax: [phone] Fax: [phone]

AUSTRALIA

Victoria

Moffat Pty Limited Moffat Pty Limited
740 Springvale Road 3/142 James Ruse Drive, Rose Hill
Mulgrave, Melbourne PO Box 913, Smithfield
Victoria 3171 Sydney, N.S.W. 2142
Ph: [phone] Ph: [phone]
Fax: [phone] Fax: [phone]

Western Australia

Moffat Pty Limited Moffat Pty Limited
67 Howe Street 30 Prosperity Place
Osbourne Park Geebung, Brisbane
WA 6017 Queensland 4034
Ph: [phone] Ph: [phone]
Fax: [phone] Fax [phone]

Auckland

New South Wales

Queensland

The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless qualified previously in
writing by the manufacturer.

In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.

© Copyright Moffat Ltd. August 2008.

Contents

Blue Seal Gas Cooktops

G512 Gas Cooktop 300mm wide.
G514 Gas Cooktop 600mm wide.
G516 Gas Cooktop 900mm wide.
G518 Gas Cooktop 1200mm wide.

Introduction .............................................................................................. 2

Specifications ............................................................................................ 3

Model Numbers Covered in this Specification

General

Gas Supply Requirements

Gas Connection

Dimensions ................................................................................................ 5

Installation ..............................................................................................10

Installation Requirements

Unpacking

Location

Clearances

Assembly

Fitting the Leg Stand to the Cooktop

Gas Connection

Commissioning

Operation ................................................................................................. 14

Operation Guide

Description of Controls

Open Burners ('F' - Flame Failure Option)

Open Burners ('PF' - Pilot and Flame Failure Option)

Griddle

Cleaning and Maintenance ...................................................................... 17

General

After Each Use

Daily Cleaning

Weekly Cleaning

Periodic Maintenance

Fault Finding ............................................................................................ 21

Gas Conversion and Specifications.......................................................... 22

Conversion Procedure

Gas Specifications

Replacement Parts List............................................................................ 29

1

Introduction

We are confident that you will be delighted with your BLUE SEAL COOKTOP, and it will become a most
valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new BLUE SEAL COOKTOP, there are two important
things you can do.

Firstly:

Please read the instruction book carefully and follow the directions given. The time taken will be well

spent.

Secondly:

If you are unsure of any aspect of the installation, instructions or performance of your appliance,

contact your BLUE SEAL dealer promptly. In many cases a phone call could answer your question.

CE Only:

These instructions are only valid if the country code appears on the appliance. If the code does not

appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for

adapting the appliance to the conditions for use in that country.

WARNING:

MPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY

I

DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.

WARNING:

INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.

WARNING:

REAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK

G

OF FIRE.

• T

• I

• DO NOT

•

HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.

T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO

ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.

STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.

C

AUTION

:

This appliance is;

•

For professional use and is to be used by qualified persons only.

•

Only authorised service persons are to carry out installation, servicing and
gas conversion operations.

•

Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.

•

DO NOT operate the appliance without the legs supplied fitted.

2

2

Model Numbers Covered in this Specification

G512D-[1]-[2] 2 Open Burners.
G512C -[2] 300mm Griddle.

G514D-[1]-[2] 4 Open Burners.
G514C-[1]-[2] 2 Open Burners + 300mm Griddle.
G514B -[2] 600mm Griddle.

G516D-[1]-[2] 6 Open Burners.
G516C-[1]-[2] 4 Open Burners + 300mm Griddle.
G516B-[1]-[2] 2 Open Burners + 600mm Griddle.
G516A -[2] 900mm Griddle.

G518D-[1]-[2] 8 Open Burners.
G518C-[1]-[2] 6 Open Burners + 300mm Griddle.
G518B-[1]-[2] 4 Open Burners + 600mm Griddle.
G518A-[1]-[2] 2 Open Burners + 900mm Griddle.

[1] - Open Burner Options;

F - With Flame Failure Protection.
PF - With Pilot and Flame Failure Protection.

[2] - Base Stand Options;

B - Bench Mount.
CB - Cabinet Base (excluding G512 series).
LS - Leg Stand (excluding G512 series).
RB - Refrigerated Base (G516 and G518 series only).

General

Specifications

A heavy duty, high efficiency Cooktop for modular kitchens. It has a high option Cooktop / Griddle
arrangement and is available either on industrial adjustable feet or on robust rollers. Griddle options
with 4 models of base unit available (except G512 Model). Fitted with either 'Individual Flame
Failure' (F) or 'Pilot and Flame Failure' (PF) option for each open burner. Griddles are fitted with
pilot, flame failure and piezo ignition as standard. Easy clean stainless steel external finish.

Gas Supply Requirements

- Australia / New Zealand Only:

Input Rate (N.H.G.C.)

- each Open Burner

- each 300mm Griddle Section

Supply Pressure

Burner Operating Pressure

Natural Gas LP Gas (Propane)

28 MJ/hr

(26,540 Btu/hr)

21 MJ/hr

(19,900 Btu/hr)

1.13 - 3.40 kPa

(4.5” -13.5” w.c.)

0.95 kPa (*)
(3.7” w.c.)

28 MJ/hr

(26,540 Btu/hr)

21 MJ/hr

(19,900 Btu/hr)

2.75 - 4.50 kPa
(11” -18” w.c.)

2.6 kPa (*)

(10.0” w.c.)

Gas Connection See ‘Gas Connection’ information overleaf

3

Specifications

- UK Only:

Appliance Classification

Category: II
Flue Type: A1.

2H3P.

Heat Input

(nett)

Gas Rate (nett)

Nominal

Reduced

Nominal

Reduced

Natural Gas (G20) Propane (G31)

Open Burner

(each)

Griddle

(each 300mm section)

Open Burner

(each)

Griddle

(each 300mm section)

6.5 kW 5.5 kW 6.5 kW 5.5 kW

1.75 kW 1.85 kW 1.75 kW 1.95 kW

0.69 m3/hr 0.58 m3/hr 0.51 kg/hr 0.43 kg/hr

0.19 m3/hr 0.20 m3/hr 0.14 kg/hr 0.15 kg/hr

Supply Pressure 20 mbar 37 mbar

Burner Operating Pressure 9.5 mbar (*)

26 mbar (*)

Gas Connection See ‘Gas Connection’ information overleaf

* - The burner operating pressure is to be measured at the manifold test point with two burners

operating at full setting. The operating pressure is ex-factory set, through the appliance
regulator and is not to be adjusted, apart from when converting between gases, if required.
(Refer to the ‘Gas Conversion’ section for details).

Gas Connection

Gas supply connection point is located at the rear of the appliance, approximately 130mm from the
right hand side, 32mm from the rear and 655mm from the floor (55mm for bench top – B models)
and is reached from beneath the appliance. (Refer to the ‘Dimensions’ section). With the exception
of the G512C and G512D models which are 100mm from the right hand side, 32mm from the rear
and 70mm from the floor.

Connection is ½" BSP male thread (for G512C and G512D models).
Connection is ¾" BSP male thread (for all other models).

4

Dimensions for Bench Models

Dimensions

G512-B

G514-B

R

= Rating Plate Location for

R

this option.

G516-B

G518-B

5

Refer to Page 9 for Cooktop Options

Dimensions

Dimensions for Cabinet Base Models

G512 models - not available in Cabinet Base option.

G514-CB

G516-CB

R

= Rating Plate Location for

R

this option.

G518-CB

Refer to Page 9 for Cooktop Options

6

Dimensions for Leg Stand Models

G512 models - not available in Leg Stand Base option.

Dimensions

G514-LS

G516-LS

R

= Rating Plate Location for

R

this option.

G518-LS

7

Refer to Page 9 for Cooktop Options

Dimensions

Dimensions for Refrigerated Base Models

G512 and G514 models - not available in Refrigerated Base option.

G516-RB

R

= Rating Plate Location for

R

this option.

G518-RB

8

Refer to Page 9 for Cooktop Options

Cooktop Options

Dimensions

G518-D

G518-C

G518-B

G516-D

G516-C

G516-B

G514-D

G514-C

G514-B

G512-D

G512-C

G518-A

NOTE:

• G512 models are only available in Bench Model (-B) option.

• G514 models are available in Bench Model (-B), Cabinet Base (-CB), or Leg Stand (-LS)

model options.

• G516 and G518 models are available in Bench Model (-B), Cabinet Base (-CB), Leg Stand
(-LS), or Refrigeration Base (-RB) model options.

For the Refrigeration Cabinet Specifications and Dimensions refer to the Refrigeration Cabinet
Installation and Operation Manual supplied with the appliance.

G516-A

9