Baja Pulsar 220 DTS-I Owner's manual
Dear Customer,
Congratulations on becoming the proud owner of a “Bajaj Pulsar 220 DTS-i” motorcycle, one of the finest motorcycles
in the country.
Your safety and the safety of others is extremely important. Hence, before you ride the bike, please read this Owner's
Manual carefully and familiarize yourself with the operating mechanism, controls and maintenance requirements. This will
ensure you a long and trouble free ownership experience.
To keep your bike in perfect running condition and deliver consistent performance, we have specially programmed the
periodic maintenance services which includes 3 Free and 4 Paid services. We earnestly advise you to avail all these
services at any of our Vehicle Dealers or Authorised Service Centres as per the schedule contained in this booklet
Your “Bajaj Pulsar 220 DTS-i” comes with a warranty of 2 Years or 30,000 Kms. whichever occurs earlier from the
date of sale. For details please refer to “Warranty : Scope & Limits” given in this manual.
We urge you to entrust all your service needs to a Bajaj Dealer or Authorised Service Centres only. They are well
equipped with all necessary facilities / genuine parts / oil and trained manpower will ensure the best care for your bike.
Should you require any additional information or wish to convey any grievance you may contact us on our toll free no.
/ e-mail mentioned on front cover inner page of this manual.
Thank you for choosing a Bajaj and wish you unlimited miles of happy riding!!
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
Table of Contents
Description
Identification Data..........................................................................................................................................................................1
Technical Specifications................................................................................................................................................................ 2
Location of Parts...........................................................................................................................................................................3
How to Ride your Bike................................................................................................................................................................17
• Running In.......................................................................................................................................................................17
• Fuel Saving Tips.............................................................................................................................................................19
Safe Riding Tips..........................................................................................................................................................................20
General Maintenance Information...............................................................................................................................................21
• Engine Oil........................................................................................................................................................................21
• Battery..............................................................................................................................................................................23
• Monsoon Care................................................................................................................................................................ 24
Daily Safety Checks.....................................................................................................................................................................25
Non-use Maintenance................................................................................................................................................................. 26
Periodic Maintenance / Lubrication Chart.................................................................................................................................27
Schedule for Periodic Part Replacement...................................................................................................................................30
Warranty : Scope & Limits......................................................................................................................................................... 34
Service Records...........................................................................................................................................................................37
Battery Warranty Card
Service Coupons
DOC. NO.: 71110881 REV. 01, JAN. 10
Safety and Warning Information
Warning
This indicates that a potential hazard or injury to you or other persons and to the vehicle can
happen, if the advise provided is not followed.
Caution
This indicates that a potential hazard that could result in vehicle damage. Follow the advise
provided with the caution.
Notice
The description and illustration in this booklet are not to be taken as binding on the manufacturers.
The essential features of the type described and illustrated herein remaining unaltered.
Bajaj Auto Limited reserves the right to carry out at any moment without being obliged to bring this
booklet upto-date.
Modifications on the vehicle, parts or accessories as may be convenient and necessary.
Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. These are the unique alphanumeric codes to identify your vehicle from others of the same model and type.
Frame Number Location:
On the RH side of
steering tube for
Pulsar 220 F.
On the LH side of
steering tube for
Pulsar 220 S.
Engine Number Location :
On LH side crankcase near
gear change lever.
1
Technical Specifications
Engine : 4 Stroke, Single Cyl., Natural
air cooled/ Oil cooled
Bore x Stroke : 67.00mm x 62.4mm
Engine Displacement : 220 cc
Compression Ratio : 9.5 + 0.5 : 1
Ignition System : Digital CDI
Spark Plug : 2 Nos. Champion RG6HCC
Spark Plug Gap : 0.6 to 0.9 mm
Lubrication : Wet sump, Forced
Transmission : 5 speed constant mesh
Brakes (Front & Rear) : Hydraulic operated disc brakes
Fuel Tank Capacity :
Full : 15.0 liters
Reserve : 3.2 liters
Usable Reserve : 2.0 liters
Dimensions :
Length : 2035 mm
Width : 750 mm
Height : 1165 mm
Wheel base : 1350 mm
Min. Turning Radius : 2500 mm
Ground Clearance : 165 mm (Min.)
Tyre Size Front : 90/90 x 17, 49P tubeless
Rear : 120/80 x 17, 61P tubeless
Tyre Pressure Front : 2.00 kg/cm (28 PSI)
Rear (Solo) : 2.00 kg/cm (28 PSI)
Rear (Pillion) : 2.25 kg/cm (32 PSI)
2
2
2
Electrical System : 12 Volts DC
Head Lamp : 55/55 W-H7 (for F)
: 35/35 W (for S)
Pilot Lamp : 5 W Each 2 Nos.
Tail /Stop Lamp : LED/LED
Turn Signal Lamp : 10 W - 12 V
Neutral Indicator Lamp : LED
Hi Beam Indicator Lamp : LED
Turn Pilot Indicator Lamp : LED
Side Stand Indi. Lamp : LED
Speedometer Lamp : LCD Display
Rear No. Plate Lamp : 5 W
Horn : 12 V DC (2 Nos.)
Battery : 12V - 9 Ah
Vehicle Kerb Weight : 152 kg. (for F)
: 148 kg. (for S)
Gross Vehicle Weight : 282 kg. (for F)
: 278 kg. (for S)
Climbing Ability : 28% (16 max)
Note : All dimensions are under UNLADEN condition. Above
information is subject to change without any notice.
0
2
Location of Parts
2
7
8
6
11
1. Side stand indicator : When Side stand is ‘ON’, the Side stand indicator will be lit.
2. Turn signal indicator (LH & RH) : When Turn signal switch is turned to Left or Right, Turn pilot indicator -
LH or RH will flash.
3. Trip meter reset knob : Trip meter can be reset to zero by turning the Trip meter reset knob
anticlockwise.
4. Trip meter : The Trip meter shows the distance traveled since it was last reset to zero.
5. Speedometer : The vehicle speed is displayed digitally.
6. Odometer : The Odometer shows the total distance that the vehicle has accumulated.
9
5
3
4
1
10
3
Location of Parts
2
7
8
6
11
7. Fuel level indicator : Fuel level indicator shows available fuel in fuel tank.
8. Tachometer : It shows the engine speed in RPM.
9. Neutral indicator : When the transmission is in Neutral & Ignition switch ‘ON’, the Neutral
indicator is lit.
10. Hi beam indicator : When Headlight is ‘ON’ & Hi beam is selected with engine running, Hi beam
indicator will be lit.
11. Steering cum Ignition Switch : Key operated switch for Ignition ‘ON’/‘OFF’ & locking handle bar.
9
5
3
4
1
10
4
Location of Parts
4 ICONS ON SPEEDO DISPLAY AT THE TOP
1 2 3 4
These icons flash whenever their limits are exceeded
Take you vehicle to service station for maintenance of
required item, if any of the above icon flickers
continuously.
5
1
2
3
+
4
Air Filter Element Choked
High Engine Temperature
Battery Voltage Low
Low Fuel Oil Level
Location of Parts (for 220 F)
Left Side View
Clutch Lever
Front Fork
Fuel Tank
Gear Change
Shock Absorber
Lever
Rear
Grab
Handle
Pillion
Foot Rest
Side
Stand
6
Location of Parts (for 220 F)
Right Side View
Silencer
Accelerator Grip
Front Brake
Lever
Center Stand
7
Rear Brake
Pedal
Location of Parts (for 220 S)
Left Side View
Clutch Lever
Front Fork
Fuel Tank
Gear Change
Lever
Rear
Shock Absorber
Grab
Handle
Pillion
Foot Rest
Side
Stand
8
Location of Parts (for 220 S)
Right Side View
Silencer
9
Center Stand
Accelerator Grip
Front Brake
Lever
Rear Brake
Pedal
Location of Parts
L
L
E
R
-
H
S
U
P
Steering Cum Ignition Lock :
It has three positions.
Key Position
LOCK
OFF
ON
Function
Steering Locked
Ignition OFF
Steering Unlock
Ignition OFF
Steering Unlock
Ignition ON
Key Removal
Key can be
Removed
Key can not
be Removed
To Lock the Steering :
To lock the steering, turn the handle bar to the left or
right. Push down & turn the key to “LOCK” position and
remove the key.
To Unlock the Steering :
To unlock the steering, insert the key in steering cum
ignition lock & turn it clockwise to “OFF” or “ON”
position.
Other Keys :
A common key is used for ‘Steering cum Ignition lock’,
‘Fuel tank cap’ and ‘Side cover lock’.
10
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