DB30 Doodle Bug Mini Bike
Read this manual carefully. It contains important safety information.
No one under the age of 16 should operate this Mini Bike without adult supervision.
OWNER’S MANUAL
Minimum Age Requirement: 16
Weight capacity: 200 lbs.
Rev. D
Always wear a helmet; It could save your Life!
Please obtain, review, and follow provincial / municipal government acts and regulations pertaining to owning and operating an off-road vehicle.
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Congratulations on your purchase of the Baja Motorsports DB30 Doodle Bug Mini Bike.
Your Mini bike is warranted to be free of manufacturing defects in the material of workmanship for a period of 90 days from the date of purchase. During the warranty period BAJA MOTORSPORTS, LLC will at its option, repair, provide replacement parts or replace your Baja Motorsports DB30 Doodle Bug Mini Bike at no charge. This warranty does not cover normal wear items or damage caused by neglect or misuse of the product.
Engine Warranty – 90 days
Frame Warranty – 90 days
Warranty is void if:
Frame is bent or broken due to abuse If wheels are bent or broken
Fender bent or broken due to abuse
Any sign of impact, accident, jumping, spin-outs or roll over.
Should you experience a problem or need to return your Baja Motorsports DB30 Doodle Bug Mini Bike for repair, please call the BAJA MOTORSPORTS customer service department TOLL FREE at 1-888-863-BAJA (2252) between the hours of 7am and 5pm Monday thru Friday PST and Saturday 8am to 4pm PST. During DST hours change to MT. You will be instructed how to proceed.
A COPY OF THE SALES RECEIPT IS REQUIRED.
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!WARNING
This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator. The manual contains important safety information
and instructions which should be read carefully before operating the vehicle. All operators should obtain, review, and follow provincial and municipal government acts and regulations pertaining to owning and operating an offroad vehicle. Children under the age of 16 should never operate this vehicle.
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table of contents
SAFETY ----------------------------------------------------- |
2 |
Safe Operation ------------------------------------ |
3 |
Safety Gear ----------------------------------------- |
4 |
Location of Labels -------------------------------- |
5 |
SPECIFICATIONS ----------------------------------------- |
6 |
LOCATION OF PARTS ----------------------------------- |
7 |
OPERATION ----------------------------------------------- |
8 |
Left and Right Hand Grip ----------------------- |
8 |
Engine ON/ OFF switch and Pull Cord ------ |
8 |
Fuel Fill ---------------------------------------------- |
9 |
Fuel Valve ------------------------------------------- |
9 |
INSPECTION BEFORE RIDING ------------------------- |
10 |
ENGINE STARTING AND STOPPING ----------------- |
11 |
INSPECTION AND MAINTENANCE ------------------ |
12 |
Checking Oil --------------------------------------- |
12 |
Changing Oil --------------------------------------- |
13 |
Checking and cleaning Air Filter -------------- |
14 |
Adjusting Throttle Cable ------------------------ |
15 |
Adjusting Carburetor ---------------------------- |
15 |
Adjustment of Rear Brake ---------------------- |
16 |
Adjustment of Chain ----------------------------- |
17 |
Clutch cleaning and maintenance ----------- |
18 |
Vehicle Washing ----------------------------------- |
19 |
Instruction for Storage -------------------------- |
20 |
Resumption of Service after Storage -------- |
21 |
MAINTENANCE SCHEDULE ---------------------------- |
22 |
TROUBLE SHOOTING ------------------------------------ |
23 |
ELECTRICAL SCHEMATIC ------------------------------- |
24 |
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safety
Please read this manual and follow all instructions carefully. To emphasize the special information, the symbol 
and the words WARNING or CAUTION have some special meanings. Pay great attention to the messages.
WARNING
Indicates a potential hazard that could result in death or injury.
CAUTION
Indicates a potential hazard that could result in vehicle damage.
NOTE: Indicating special information which is to make maintenance easier or instructions clearer.
WARNING and CAUTION are arranged like this:
WARNING-or-CAUTION
The first part will identify a POTENTIAL HAZARD.
The second part will describe WHAT COULD HAPPEN if you ignore the WARNING or CAUTION.
The third part will describe HOW TO AVOID THE HAZARD.
This user’s manual contains important safety and maintenance information. Read it carefully before riding. Failing to follow the warnings contained in this manual could result in INJURY or DEATH.
It is important that this manual remain with the vehicle when you transfer it to another user or owner.
All information, illustrations, photographs and specifications contained in this manual are based on the latest product information available at the time of publication. Due to
improvements or other changes, there will be some discrepancies in this manual. We reserve the right to make product changes at any time, without notice and without incurring any obligation to make the same or similar changes to the vehicle previously built or sold.
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safety
SAFE OPERATION
Rules for Safe Operation
·A pre-operation check must be conducted, before starting the engine, insure safety, prevent mishaps, and damage to components.
·It is strongly suggested that all operators take a certified motorcycle rider’s course prior to operating the vehicle.
·Full attention is required during driving; paying close attention to the following points to avoid any injury to you by other motorized vehicles:
·Do not drive too close to other vehicles.
·Never carry a passenger. This mini bike is for one operator only
·Never operate this mini bike at night. Night is defined as the period of time 30 minutes before sunset to 30 minutes after sunrise.
·Driving at high speeds is the cause of many accidents; do not drive at a speed that the actual situation does not permit.
·This user’s manual contains important safety and maintenance information. Read it carefully before riding. Failing to follow the warnings contained in this manual could result in INJURY or DEATH.
·It is important that this manual remain with the vehicle when you transfer it to another user or owner.
·All information, illustrations, photographs and specifications contained in this manual are based on the latest product information available at the time of publication. Due to improvements or other changes, there will be some discrepancies in this manual.
We reserve the right to make product changes at any time, without notice and without incurring any obligation to make the same or similar changes to the vehicle previously built or sold
·Always avoid operating this mini bike on paved surfaces, including; sidewalks, paths, parking lots, driveways, streets, roads, and highways. Never operated this or any Off-Road Vehicle on a public street, road or highway where motor vehicles are in operation.
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safety
SAFETY GEAR
A DOT approved motorcycle helmet is the most important part of you safety gear. A DOT approved motorcycle helmet can help prevent a serious head injury. Choose a helmet that fits snugly. Motorcycle dealers can help in selecting a good quality helmet which fits properly.
WARNING
Operating this Mini Bike without wearing an approved DOT motorcycle helmet, eye protection, and protective clothing could be hazardous.
Operating without an approved DOT motorcycle helmet or eye protection increases your chances of a severe head injury or death in an accident. Operating without protective clothing also increases your chances of severe injury in an accident.
Always wear an approved DOT motorcycle helmet which fits properly. Always wear eye protection (goggles or face shield). You should also wear gloves, boots, long sleeve shirt or jacket, and long pants.
You should wear eye protection when you ride. If a rock or a branch hits your eyes, you could be severely injured. Wear goggles or a face shield.
Wear proper clothing when you ride. The proper clothes can protect you from injury. Wear a good pair of gloves, strong boots that are over the ankle, long pants, and a long sleeve shirt.
CAUTION
Never perform any unauthorized modifications to this vehicle. Only use original replacement part which can be obtained through Baja Motorsports 888-863-2252.
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safety
LOCATION OF LABELS 1
1
! WARNING
THIS VEHICLE CAN BE HAZARDOUS TO OPERATER IF DRIVEN CARELESSLY. SERIOUS INJURIES OR DEATH CAN RESULT IF YOU DO NOT FOLLOW THESE INSTRUCTIONS:
•Read and familiarize yourself with owners manual and all labels before operating this vehicle.
•Always wear an approved motorcycle helmet, eye gear and protective clothing.
•Long hair, loose clothing or items worn by the operator must be covered to prevent them from getting caught in moving parts of the vehicle or surroundings while riding.
•All fenders and guards must be in place at all times while the vehicle is in use or serious injury may occure
•Hands, Feet and loose articles must be kept away from the engine, chain and drive components.
•Check that the throttle and brake controls work freely before starting the engine.
•Before starting the engine, operator must be seated with kickstand up.
•NO PASSENGERS
•This vehicle is not made for use on public streets, roads or highways and is not intended to be used in such places.
•Do not speed on this vehicle, your risk of loosing control increases if you ride at speeds too fast for specific terrains.
•No person under the age of 16 should operate this vehicle without adult supervision.
•Do not jump, pop wheelies or try to perform any other stunts as they can result in serious injury or death.
2 |
! |
WARNING |
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TIRE PRESSURES
•Improper tire pressure can cause loss of control resulting in serious injury or death.
•Check pressures on all tires only when tires are cold. 4 psi (27.6 kpa)
•Remove air from tires before demounting.
•Only use replacement tires specified by manufacture.
4
5
3 |
2 |
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3 |
! WARNING |
-Moving parts can crush and cut.
-Keep hands clear.
-Do not operate with guard removed.
4 IMPORTANT
REGULAR SERVICE PROCEDURES
1.Check oil before starting
2.Adjust chain as necessary
3.Clean clutch assembly every 5 hours as needed
4.Check tire pressure.
5.Lubricate chain.
6.For further help, refer to trouble shooting chart.
Do not return to retailer. Call 888-863-BAJA
5 STOP!
DO NOT RETURN THIS
PRODUCT TO STORE.
FOR TECHNICAL SUPPORT
GO!
TO OUR WEBSITE
WWW.bajamotorsports.net
OR CALL TOLL FREE 888-863-2252
FOR THE LATEST PRODUCT INFO
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Specifications
MAIN DATA
Description |
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Data |
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Description |
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Data |
Overall length |
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1295mm |
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Bore x stroke |
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52x45 |
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(51 inches) |
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Overall width |
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476.2mm |
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PTO shaft rotation |
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Counter clockwise |
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(18.75 inches) |
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Overall height |
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863.6mm |
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Displacement of |
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97cc |
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(34 inches) |
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cylinder |
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Wheelbase |
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927.1mm |
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Spark plug |
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NGK6RTF, BM4A, |
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(36.5 inches) |
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BMR4A |
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Dead weight |
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33.57kg (74 lbs.) |
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Spark plug gap |
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(0.6mm -0.7mm) |
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.024 inch - .028 inch |
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Payload |
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96.7kg (200lbs) |
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Ground clearance |
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127mm (5 inches) |
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Front wheel |
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145/70-6 |
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Ignition system |
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Non contact transitor |
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See specified |
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magneto |
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pressure on tire |
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Rear wheel |
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145/70-6 |
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Tire Pressure |
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24 psi Max. to seat bead |
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See specified |
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4 psi Operating pressure |
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pressure on tire |
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Brake Type |
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Disc |
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Capacity of gasoline |
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1.4L (.36 gal)) |
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tank |
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Capacity of oil tank |
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0.45L (.40 qt) |
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Drive |
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Auto clutch |
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