Baja Pulsar 135 LS 2009 Owner's manual

Dear Customer, Congratulations on becoming the proud owner of a “Bajaj Pulsar 135 LS” motorcycle, one of the finest motorcycles in
the country. Your safety and the safety of others is extremely important. Hence, before you ride the bike, please read this Owner's
Manual carefully and familiarize yourself with the operating mechanism, controls and maintenance requirements. This will ensure you a long and trouble free ownership experience.
To keep your bike in perfect running condition and deliver consistent performance, we have specially programmed the periodic maintenance services which includes 3 Free and 4 Paid services. We earnestly advise you to avail all these services at any of our Vehicle Dealers or Authorised Service Centres as per the schedule contained in this booklet
We urge you to entrust all your service needs to a Bajaj Dealer or Authorised Service Centre only. They are well equipped with all necessary facilities / genuine parts / oil and trained manpower will ensure the best care for your bike.
Should you require any additional information or wish to convey any grievance you may contact us on our toll free no. / e-mail mentioned on front cover inner page of this manual.
Thank you for choosing a Bajaj and wish you unlimited miles of happy riding!!
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
Table of Contents
Description
Identification Data..........................................................................................................................................................................1
Technical Specifications................................................................................................................................................................ 2
Location of Parts...........................................................................................................................................................................3
How to Ride your Bike................................................................................................................................................................12
Running In.......................................................................................................................................................................12
Riding the Bike................................................................................................................................................................12
Fuel Saving Tips.............................................................................................................................................................14
Safe Riding Tips..........................................................................................................................................................................15
General Maintenance Information...............................................................................................................................................16
• Engine Oil........................................................................................................................................................................16
Battery..............................................................................................................................................................................18
Monsoon Care................................................................................................................................................................ 19
Daily Safety Checks.....................................................................................................................................................................20
Non-use Maintenance................................................................................................................................................................. 21
Periodic Maintenance / Lubrication Chart.................................................................................................................................22
Schedule for Periodic Part Replacement...................................................................................................................................25
Warranty : Scope & Limits......................................................................................................................................................... 29
Service Records...........................................................................................................................................................................32
Battery Warranty Card Service Coupons
DOC. NO.: 71110943 REV. 00, DEC. 09
.....................................................................................................................................................................
Safety and Warning Information
Warning
This indicates that a potential hazard or injury to you or other persons and to the vehicle can happen, if the advise provided is not followed.
Caution
This indicates that a potential hazard that could result in vehicle damage. Follow the advise provided with the caution.
Notice
The description and illustration in this booklet are not to be taken as binding on the manufacturers. The essential features of the type described and illustrated herein remaining unaltered. Bajaj Auto Limited reserves the right to carry out at any moment without being obliged to bring this
booklet upto-date. Modifications on the vehicle, parts or accessories as may be convenient and necessary.
Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type.
Frame Number Location :
On the LH side of steering tube. (Alpha-Numeric - 17 digits).
On LH side crankcase near gear change lever
1
Engine Number Location :
(Alpha-Numeric - 11 digits)
Technical Specifications
Engine : 4 stroke DTS-i, Single cylinder
Natural air cooled.
Bore x Stroke : 54.0 mm x 58.8 mm Eng. Displacement : 134.66 cc Compression Ratio : 9.8:1 Idling Speed : 1400 rpm Max. Net Power : 13.5 Ps @ 9000 rpm Max. Net Torque : 11.4 Nm @ 7500 rpm Ignition System : DC, Micro controller based digital
CDI with Trics
Spark Plug (2 Nos) : CHAMPION, BOSCH Spark Plug Gap : 0.6~0.7 mm Lubrication : Wet sump, Forced. Transmission : 5 speed constant mesh. Front Brake : Hydraulic operated 240 mm disc
brake
Rear Brake : Mech. expanding shoe 130 mm Fuel Tank Capacity :
Full : 8 liters Reserve : 2.5 liters Usable : 1.6 liters
Dimensions :
Length : 1995 mm Width : 765 mm Height : 1045 mm Wheel base : 1325 mm Ground clearance : 170 mm
Tyre Size Front : 2.75 X 17”, 41 P
Tyre Pressure Front : 1.75 kg/cm (25 psi)
Electrical System : 12 Volts DC
Head Lamp : 35/35W Pilot lamp : 5W (2 nos.) Neutral : LED Reserve Indicator : LED Tail / Stop Lamp : LED Turn Signal Indicator : LED Side indicator Lamp : LED Hi Beam Indi. Lamp : LED Speedometer Lamp : LED Fuel Gauge : LED bar display Horn : 12 V DC 2A Battery : 12 V 5 Ah MF Rear No. Plate Lamp : 5W
Vehicle Kerb Weight : 122 kg. Gross Vehicle Weight : 252 kg. Max. Speed : 115 km/hr.
Climbing Ability : 26% max.
Note : All dimensions are under UNLADEN condition. Above information is subject to change without any notice.
Rear : 100/90 X 17”, 55 P
Rear (Solo) : 2.00 kg/cm (28 psi)
Rear (Pillion) : 2.25 kg/cm (32 psi)
(With single rider 68 kg)
2 2 2
(inside cluster)
}
2
Location of Parts
1
2 3
4
1. Speedometer : The vehicle speed is displayed in digit.
2. Fuel Level Indicator : It shows available fuel in fuel tank.
3. Tachometer : It shows the engine speed in RPM.
4. Steering cum Ignition Switch : Key operated switch for Ignition
‘ON’/‘OFF’ & locking handle bar.
5. Odometer : The Odometer shows cumulative reading of total
distance covered by vehicle in Km.
6. Turn Signal Indicator (LH & RH) : When Turn signal switch is
turned to Left or Right, Turn pilot indicator - LH or RH will flash.
7. Hi Beam Indicator : When Headlight is ‘ON’ & Hi beam is
selected with engine running, Hi beam indicator will be lit.
3
5 6
7 8
9 10 11 12
8. Reserve Indicator : It shows reserve position when petrol left in the petrol tank is 2.5 ltr. Approx.
9. Neutral Indicator : When the transmission is in Neutral and Ignition switch ‘ON’, the Neutral indicator is lit.
10. Trip Meter Reset Button : Trip meter can be reset to zero by pressing the button.
11. Trip Meter : The Trip meter shows the distance travelled since it was last reset to zero.
12. Battery Indicator : It shows battery charge condition.
Continuous display of this icon means batteryis in charged condition.
LOW
Pop-up of this indication means battery is in low charged condition.
Location of Parts
Steering cum Ignition Lock :
It has three positions.
LOCK : Steering locked. Ignition OFF.
OFF : Steering unlock. Ignition OFF.
ON : Steering unlock. Ignition ON.
To Lock the Steering :
To lock the steering, turn the handle bar to the left or right. Push & release the key. Turn the key to “LOCK” position and remove the key.
To Unlock the Steering :
To unlock the steering, insert the key in steering cum ignition lock & turn it clockwise to “OFF” or “ON” position.
Key :
A common key is used for ‘Steering cum Ignition lock’, ‘Fuel tank cap’ and ‘Side cover lock’.
4
Location of Parts
Fuel Tank
Cap
Fuel Tank Cap
To open the fuel tank cap, open the flap. Insert the key in the lock and turn it clockwise and lift fuel tank cap.
‘Fuel Tank Cap’ gets locked when pushed back into the place.
5
Fuel Tap
RES
OFF
ON
Fuel Tap
Fuel tap lever has following positions. ON : When fuel level is above Reserve position. RES : When fuel level is below Reserve position. OFF : When fuel supply is to be cut off.
Location of Parts
A
B
C
Left Handle Bar Switches
A. Dipper Switch : When headlight is ON, High or Low
beam can be selected with the dipper switch. Hi beam indicator light located on Speedo console will light up when high beam is selected.
: High Beam : Low beam
B. Turn Signal Switch : When the turn signal switch is
turned to Left ( ) or Right ( ), the corresponding turn signals flash on and off. To stop flashing, push the switch in and release.
D
C. Horn Button : ( ) Press horn button for sounding
horn.
D. Pass Switch : Press the switch to flash the head
light. It is used to give signal to vehicles coming from opposite side while overtaking.
6
Location of Parts
F. Starter Button :
Starter button operates the electric starter when
G
E F
clutch lever is depressed with transmission in any gear.
It is recommended to start the engine with the transmission in neutral.
G. Engine Kill Switch :
The engine kill switch is for emergency use. During emergency move the engine kill switch to the ‘OFF’ ( ) position.
Right Handle Bar Switches
E. Head Light Switch : It has 3 positions.
: All lamps 'OFF'. : While engine running, Tail lamp, Meter lamp
and Pilot lamp/s ‘ON’.
: While engine running, Head lamp, Pilot lamp/s,
Tail lamp and Meter lamps ‘ON’.
7
CAUTION : While starting ensure that engine kill switch is in ON ( ) position. Keeping the kill switch in OFF position Engine will not start.
Location of Parts
C
B
A
Removal of Side Cover LH
• Insert the key into the cover lock (A) and turn the key
clockwise.
• Hold the cover with both hands and pull front side
first (B). Slide (C) forward. Take out ‘Side cover’.
Fitment of Side Cover LH
• Match lug provided on rear side (C) of ‘Side Cover’
with bracket located on chassis & Slide (C) backward.
• Match Lug (B) provided on front side of ‘Side Cover’
with hole provided on ‘Fuel Tank’. Press the cover.
• Match the ‘Side Cover’ properly lock with bracket
provided on ‘Holder step LH’ & Lock (A) the ‘Side Cover’.
CAUTION : Remove cover as described above, otherwise the lugs may break.
C
B
A
Removal of Side Cover RH
• Remove the screw (A) given on ‘Side Cover’.
• Hold the cover with both hands and pull front side first (B) . Slide (C) forward. Take out ‘Side cover’.
Fitment of Side Cover RH
• Match rear side (C) of ‘Side Cover’ lug with Bracket located on chassis and slide (C) backward.
• Match Lug provided on front side (B) of ‘Side Cover’ with hole provided on ‘Fuel Tank’ and press ‘Side Cover’ inside.
• Match ‘Side Cover’ properly with bracket provided on ‘Air filter assly’ and fix it with Screw (A).
CAUTION : Fit cover as described above to ensure proper fitment.
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