Baja BA 250, Motorsports BA 250 ATV Owner's Manual

I

Always wear a helmet; It could save your Life!

Please obtain, review, and follow provincial / municipal government acts and regulations pertaining to owning
and operating an off-road vehicle.

BA 250 ATV

Read this manual carefully. It contains important safety information.
No one under the age of 16 should operate this ATV

OWNER’S MANUAL

Minimum Age Requirement 16

For More information on ATV Safety Contact
the Baja ATV Safety Hotline at: 866-260-8630

REV B
012809

II

“YOUR ATV CAN BE HAZARDOUS TO OPERATE. A
collision or rollover can occur quickly, even during
routine maneuvers such as turning and driving on hills or
over obstacles, if you fail to take proper precautions.

For your safety, understand and follow all the warnings
contained in this owner’s manual and the labels on your
vehicle. Failure to follow these warning can result in
SEVER INJURY OR DEATH.

Keep the owner’s manual with your vehicle at all times.”

Failure to follow the age recommendations for this ATV.
Failure to supervise children under 16 on ATV models intended for their use.

Use by children of ATVs that are not recommended for their age can lead to severe
injury or death of the child.
Even though a child may be within the age group for which an ATV is recommended,
he or she may not have the skills, abilities, or judgement needed to operate the ATV
safely and may be involved in a serious accident.

Category Y (Youth Model) ATV. An ATV of appropriate size intended for recreational
use under adult supervision by an operator under age 16. Youth model ATVs can
further be categorized as follows:
Category Y-6+ ATV. A Category Y-6+ ATV is a youth model ATV that is intended for
use by children age 6 or older
Category Y-10+ ATV. A Category Y-10+ ATV is a youth model ATV that is intended for
use by children age 10 or older.
Category Y-12+ ATV. A Category Y-12+ ATV is a youth model ATV that is intended for
use by children age 12 or older.
Category T (Transitional Model) ATV. A Category T ATV is an ATV of appropriate
size that is intended for recreational use by an operator age 14 or older under adult
supervision, or by an operator age 16 or older.

! WARNING

III

Congratulations on your purchase of the BA250 ATV.

It is warranted to be free of manufacturing defects in material and
workmanship for a period of 90 days from the date of purchase.
During the warranty period BAJA INC. will at its option, repair,
provide replacement parts or replace your BAJA INC. BA250 ATV
at no charge. This warranty does not cover normal wear items or
damage caused by neglect or misuse of the product.

Engine Warranty – 90 days
Frame Warranty – 90 days

Warranty is void if:

Frame is bent or broken due to abuse
Wheels are bent or broken
Fender bent or broken due to abuse
Any sign of impact, accident, jumping, spin-outs or roll over.

BAJA, INC. is not liable for any damage claim or liability claim person
or otherwise resulting from the operation of this product in any way.

Should you experience a problem with your vehicle, please call Baja Inc.

customer service line toll free at 1-888-863-2252 between the hours of
7am and 5pm Monday through Friday MST (Mountain Standard Time).

MDT (Mountain Daylight Time) during the daylight saving time. You will be

instructed how to proceed.

A COPY OF THE SALES RECEIPT IS REQUIRED.

IV

WARNING

The engine exhaust from this product contains chemicals known to the State
of California to cause cancer and birth defects or other reproductive harm.
CALIFORNIA PROPOSITION 65

WARNING

Operation of this ATV by children under age 16 can be hazardous.

Use by children under age 16 can lead to their severe injury or death.
Children under age 16 may not have the size, strength, skills or judgment
needed to operate this ATV safely.

Do not allow any child under age 16 to ride this ATV.

WARNING

Operating this ATV after consuming alcohol or drugs can be hazardous.

Alcohol and drugs could seriously affect your judgment and cause you
to react more slowly. They can also affect your balance and perception.
Operating this ATV after consuming alcohol or drugs can result in an
accident.

Never consume alcohol or drugs before or while riding this ATV.

This manual should be considered a permanent

part of the vehicle and should remain with the

vehicle when resold or otherwise transferred

to a new user or operator. The manual contains

important safety information and instructions

which should be read carefully before operating

the vehicle.

WARNING

!

V

[Right]

[Left]

6

BA150

Rear Tire

Gas Cap

Seat

Carburetor

Mufer

Front Tire

Front shocks

Rear shock

Choke

Tail Light

Fuel Shut off
Valve

Gas Cap vent
hose

Oil cap

Brake foot
Lever

Shift
Lever

Oil Filter

Headlight

VI

Please read this manual and follow all instructions carefully. To emphasize the
special information, the symbol

and the words WARNING or CAUTION have

some special meanings. Pay attention to the messages.

NOTE: Indicating special information which is to make maintenance easier or
instructions clearer.

WARNING and CAUTION are arranged like this:

This user’s manual contains important safety and maintenance information. Read
it carefully before riding. Failing to follow the warnings contained in this manual
could result in INJURY or DEATH.

It is important that this manual remain with the vehicle when you transfer it to
another user or owner.

All information, illustrations, photographs and specications contained in

this manual are based on the latest product information available at the time
of publication. Due to improvements or other changes, there will be some
discrepancies in this manual. We reserve the right to make product changes at
any time, without notice and without incurring any obligation to make the same
or similar changes to the vehicle previously built or sold.

WARNING

Indicates a potential hazard that could result in
death or injury.

CAUTION

Indicates a potential hazard that could result in
vehicle damage.

WARNING-or-CAUTION

The rst part will identify a POTENTIAL HAZARD.

The second part will describe WHAT COULD HAPPEN if
you ignore the WARNING or CAUTION.

The third part will describe HOW TO AVOID THE
HAZARD.

SAFETY

1

SAFETY................................................................................................................3

IMPORTANT ...............................................................................................3

FOREWORD ...............................................................................................3

NOTICE TO THE USER ..............................................................................4

FUEL AND OIL .....................................................................................................7

LOCATION OF LABELS ......................................................................................8

CONTROL FUNCTIONS......................................................................................11

NEUTRAL INDICATOR LIGHT AND MAIN KEY SWITCH..........................11

LEFT HANDLEBAR .....................................................................................12

RIGHT HANDLEBAR ...................................................................................13

REAR BRAKE FOOT LEVER ......................................................................13

FUEL VALVE ................................................................................................ 14

FUEL TANK CAP .........................................................................................14

SEAT LOCK .................................................................................................15

RIDING YOUR ATV ..............................................................................................16

WHAT YOU SHOULD KNOW BEFORE RIDING ........................................16

INSPECTION BEFORE RIDING ..................................................................17

BREAK-IN ....................................................................................................19

SAFETY GEAR ............................................................................................21

STARTING THE ENGINE .............................................................................24

SHIFTING......................................................................................................25

STARTING OFF ...........................................................................................26

BRAKING .....................................................................................................27

TURNING .....................................................................................................28

OPERATION ON HILLS ...............................................................................29

CLIMBING A HILL..........................................................................29

DESCENDING A HILL....................................................................30

RIDING OVER OBSTACLES .......................................................................32

SKIDDING OR SLIDING ..............................................................................33

RIDING THROUGH WATER ........................................................................34

RIDING IN COLD WEATHER ......................................................................35

DRESSING FOR COLD WEATHER RIDING ..................................36

RIDING YOU ATV ON SNOW AND ICE .........................................37

ACCESSORY USE AND VEHICLE LOADING ....................................................38

WEIGHT LIMIT......................................................................................................39

INSPECTION AND MAINTENANCE ...................................................................40

MAINTENANCE CHART..............................................................................41

TOOLS .........................................................................................................42

SPARK PLUG ..............................................................................................43

VALVE INSPECTION....................................................................................44

BATTERY INSTALLATION ..........................................................................45

TABLE OF CONTENTS

2

ADJUSTMENT OF THROTTLE LEVER......................................................49

IDLE SPEED ADJUSTMENT.......................................................................50

FUEL HOSE INSPECTION..........................................................................50

ENGINE OIL.................................................................................................51

CHECKING AND CHANGING ENGINE OIL.......................................52

OIL FILTER SCREEN REMOVAL AND CLEANING.......................... 52

AIR FILTER ..................................................................................................53

AIR FILTER REMOVAL.......................................................................54

WASHING AIR FILTER ...................................................................... 54

DRIVE CHAIN/SPROCKETS ....................................................................... 56

DRIVE CHAIN CLEANING, OILING AND ADJUSTING .....................57

TIRES ...........................................................................................................58

BRAKING .....................................................................................................61

FRONT HYDRAULIC DISC BRAKES .................................................61

REAR HYDRAULIC DISC BRAKE INSPECTION ...............................62

GENERAL LUBRICATION ...........................................................................63

TROUBLESHOOTING .........................................................................................64

FUEL SUPPLY CHECK ................................................................................64

IGNITION SYSTEM CHECK ........................................................................65

TRANSPORTING .................................................................................................66

CLEANING PROCEDURE ...................................................................................67

PREPARATION FOR CLEANING ................................................................67

WASHING YOUR ATV .................................................................................68

INSPECTION AFTER CLEANING ...............................................................68

STORAGE PROCEDURE ....................................................................................69

SERIAL NUMBER LOCATION ............................................................................70

SPECIFICATIONS ................................................................................................71

WIRE DIAGRAM...................................................................................................72

EMISSION CONTROL SYSTEM WARRANTY.....................................................73

TABLE OF CONTENTS

3

We believe in conservation and protection of the earth’s natural resources. We
encourage every vehicle owner and operator to do the same by obeying posted
signs and riding only in areas designated and approved for off-road recreational
use.

NOTICE TO PARENTS

This ATV is built for use by children age 16 and older, but the users manual is
written for adults who will be supervising the children, we strongly recommend ,
therefore, that you review this entire manual with your child and carefully explain
the instructions, requirements, and warnings it contains so that your child can
understand them.

Children differ in skills, physical abilities, and judgement. Some children may not
be able to operate an ATV safely. Parents should supervise their child’s use of the
ATV at all times. Parents should permit continued use only if they determine that
the child has the ability to operate the ATV safely.

It is very important that every child who rides the ATV should complete a training
course.

THIS ATV IS NOT A TOY AND COULD BE HAZARDOUS TO OPERATE. An ATV
handles differently from other vehicles including motorcycles and cars. A collision
or rollover can occur quickly, even during routine maneuvers such as turning and
driving on hills or over obstacles, if you fail to take proper precautions.

SEVERE INJURY OR DEATH can result if you do not follow these instructions:

· Read this manual and all labels carefully and follow the operating procedures
described.

· Never operate an ATV without proper instruction. Take a training course.

Beginner should receive training from a certied instructor. Contact an
authorized ATV dealer or call SVIA at 1-800-887-2887 to nd out about the

training courses nearest you.

· Always follow these age recommendations:

Category Y (Youth Model) ATV. An ATV of appropriate size intended for recreational
use under adult supervision by an operator under age 16. Youth model ATVs can
further be categorized as follows:
Category Y-6+ ATV. A Category Y-6+ ATV is a youth model ATV that is intended for
use by children age 6 or older

SAFETY

4

SAFETY

· Never allow a child under age 16 to operate an ATV without adult supervision,
and never allow continued use of an ATV by a child if he or she does not have
the abilities to operate it safely.

Never carry a passenger on an ATV.

· Never operate an ATV on any paved surfaces, including sidewalks, driveways,
parking lots and streets.

· Never operate an ATV on any public street, road or highway, even a dirt or
gravel one.

· Never operate an ATV without wearing an approved motorcycle helmet that

ts properly. You should also wear eye protection (goggles or face shield),

gloves, boots, long-sleeved shirt or jacket, and long pants.

· Never consume alcohol or drugs before or while operating this ATV.

· Never operate this ATV at excessive speeds. Always go at a speed that is
proper for the terrain, visibility and operating conditions, and your experience.

· Never attempt wheelies, jumps, or other stunts.

· Always inspect your ATV each time you use it to make sure it is in safe
operating condition. Always follow the inspection and maintenance
procedures and schedules described in this manual.

· Always keep both hands on the handlebars and both feet on the footrests of
the ATV during operation.

· Always go slowly and be extra careful when operating on unfamiliar terrain.
Always be alert to changing terrain conditions when operating the ATV.

· Never operate on excessively rough, slippery or loose terrain until you have
learned and practiced the skills necessary to control the ATV on such terrain.
Always be especially cautious on these kinds of terrain.

· Always follow proper procedures for turning as described in this manual.
Practice turning at low speeds before attempting to turn at faster speeds. Do
not turn at excessive speeds.

· Never operate that ATV on hills too steep for the ATV or for your abilities.
Practice on smaller hills before attempting larger hills.

Category Y-10+ ATV. A Category Y-10+ ATV is a youth model ATV that is intended
for use by children age 10 or older.
Category Y-12+ ATV. A Category Y-12+ ATV is a youth model ATV that is intended
for use by children age 12 or older.
Category T (Transitional Model) ATV. A Category T ATV is an ATV of appropriate
size that is intended for recreational use by an operator age 14 or older under adult
supervision, or by an operator age 16 or older.

5

SAFETY

· Always follow proper procedures for climbing hills as described in this
manual. Check the terrain carefully before you start up any hill. Never climb
hills with excessively slipper or loose surfaces. Shift you weight forward.
Never open the throttle suddenly or make sudden gear changes. Never go
over the top of any hill at high speed.

· Always follow proper procedures for going down hills and for braking on hills
as described in this manual. Check the terrain carefully before you start down
any hill. Shift your weight backward. Never go down a hill at high speed. Avoid
going down a hill at an angle that would cause the vehicle to lean sharply to
one side. Go straight down the hill where possible.

· Always follow proper procedures for crossing the side of a hill as described
in this manual. Avoid hills with excessively slippery or loose surfaces. Shift
your weight to the uphill side of the ATV. Never attempt to turn the ATV around
on any hill until you have mastered the turning technique described in this
manual on level ground. Avoid crossing the side of a steep hill if possible.

· Always use proper procedures if you stall or roll backwards when climbing
a hill. To avoid stalling, use proper gear and maintain a steady speed when
climbing a hill. If you stall or roll backwards, follow the special procedure for
braking described in this manual. Dismount on the uphill side or to a side
if pointed straight uphill. Turn the ATV around and remount, following the
procedure described in this manual.

· Always check for obstacles before operating in a new area. Never attempt
to operate over large obstacles, such as large rocks or fallen trees. Always
follow proper procedures when operating over obstacles as described in this
manual.

· Always be careful when skidding or sliding. Learn to safely control skidding
or sliding by practicing at low speeds and on level, smooth terrain. On
extremely slippery surfaces, such as ice, go slowly and be very cautious in
order to reduce the chance of skidding or sliding out of control.

· Never operate an ATV in fast owing water or in water deeper than that
specied in this manual. Remember that wet brakes may have reduced

stopping ability. Test your brakes after leaving water. If necessary, apply
them several times to let friction dry out the linings.

· Always use the size and type tires specied in this manual. Always maintain

proper tire pressure as described in this manual.

6

· Never modify an ATV through improper installation or use of accessories.

· Never exceed the stated load capacity for an ATV. Cargo should be properly
distributed and securely attached. Reduce speed and follow instructions in
this manual for carrying cargo. Allow greater distance for braking.

· The combined weight of the rider and any accessories or cargo must never
exceed the vehicle’s load capacity of 331 lbs (150 kg).

· Do not tow a trailer. This vehicle is not designed for such use.

FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product Safety

Commission at 1-800-638-2772, SVIA 1-800-887-2877, or Baja Safety Hotline at
1-866-260-8630

SAFETY

7

FUEL AND OIL

FUEL
Proper fuel is very important for the engine. Ensure there is no dust, dirt, or
water which has mixed in the fuel. Use regular unleaded gasoline with an
octane number 90 or higher.

ENGINE OIL
Your 250cc ATV has a four-stroke engine. Please use oil as described in the
chart below. By using prescribe oil, you will realize the best lubrication for

engine.

Use the chart to select a viscosity rating based on the temperature range in
your area.

NOTE: In very cold weather (below 5°F (-15°C), use SAE10W-30 for good
starting and smooth operation.

SAE 10W-30

SAE 20W-40

ENGINE

TEMP.

°C

°F

-30

-22

40

104

-10

14

0

32

10

50

20

68

30

86

-20

4

FUEL AND OIL

8

LOCATION OF LABELS

Read and follow all of the warnings labels on your ATV. Make sure you
understand all the labels. Keep the labels on the ATV. Do not remove them

for any reason. If a label comes off or becomes difcult to read, you should

get a replacement by contacting BAJA INC.

LOCATION OF LABELS

1

3

1

WARNING

Improper ATV use can result in SEVERE INJURY or DEATH

NEVER USE

ON PUBLIC

ROADS

ALWAYS USE AN

APPROVED HELMET

AND PROTECTIVE

GEAR

NEVER CARRY

PASSENGERS

NEVER USE
WITH DRUGS
OR ALCOHOL

NEVER Operate:

Without proper training or instruction.
At speeds too fast for your skills or the condition.
On public roads, a collision can occur with another
vehicle.

With passenger-passengers affect balance and steering
and increase risk of losing control.

ALWAYS:

Use proper riding techniques to avoid vehicle overturns
on hills and rough terrain and in turns.

Avoid paved surfaces-pavement may seriously affect
handling and control.

LOCATE AND READ OWNER’S MANUAL CAREFULLY BEFORE OPERATING.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.

4

2

5

9

LOCATION OF LABELS

2

Operation of the ATV by children under the
age of 16 increases the risk of severe injury
or death.

NEVER permit children under age 16 to
operate this ATV.

WARNING

UNDER

16

NEVER ride as a passenger.

Passenger can cause a loss
of control, resulting in
SEVERE INJURY or DEATH.

WARNING

3

4

10

LOCATION OF LABELS

6

THIS VEHICLE IS AN ALL -TERRAIN
VEHICLE AND IS NOT INTENDED FOR
USE ON PUBLIC HIGHWAYS

5

6

11

1 - Red Light - Reverse indicator
Light illuminates when ATV is in Reverse.

2 - Green Light - Neutral indicator
Light illuminates when ATV is in Neutral.

3 - Ignition key switch - Turn right (CW) “RUN”, Turn left (CCW) “OFF”.
ATV will only start when ignition key is turned to the
“RUN” position. Make sure ignition key switch is in
the “OFF” position when not in use.

INDICATOR LIGHTS AND MAIN KEY SWITCH

1

2

CONTROL FUNCTIONS

3

12

HANDLEBAR & SWITCHES

LEFT HANDLEBAR

Engine Stop Switch
With Engine stop switch in the “OFF” position (right) the engine cannot be started.
With the Engine stop switch in the “Run” position (left) the engine can be started.

Clutch Lever
Apply clutch by squeezing clutch lever towards grip.

Light Switch
To turn lights “ON” place switch on LO beam or HI beam. To turn lights off, place light
switch to OFF.

Electric Start button
Engine is started by pushing the electric start button. Note: Clutch must be applied and
Ignition key and Engine Stop Switch must be placed at “ON” positions before engine
will start.

Choke Lever
Choke is applied to start a cold engine

Engine Stop
switch

Electric Start
Button

CONTROL FUNCTIONS

Choke Lever

Off

Light switch
OFF/LO/HI

RUN OFF

Clutch Lever

13

Throttle lever
Controls engine and ATV speed.. Operate this lever with your
thumb. Push lever forward to increase engine and ATV speed. Release
lever to decrease engine and ATV speed.

Front brake lever
Squeeze lever toward hand grip to apply front brakes.

Parking Brake
Parking brake is applied by squeezing front brake lever then pushing parking
brake pin in place. To release parking brake, pull parking brake lever toward
hand grip and release pin

Brake uid reservoir
To add brake uid, see braking section of this owners manual

Throttle lever adjustment
See Throttle lever adjustment in this owners manual

Rear foot brake

REAR FOOT BRAKE

Foot brake
Located on the right hand side of the
ATV. Foot brake stops the rear wheels.

RIGHT HANDLEBAR

CONTROL FUNCTIONS

Throttle Lever

Front Brake
Lever

Parking Brake

Brake Fluid Reservoir

Throttle lever adjustment

Pin

14

Fuel level

Filler neck

FUEL VALVE

This vehicle has one manually operated fuel valve. There are 3 positions

“ON” position

In this position, fuel is allowed to ow into the carburetor when the

engine is running or being started.

“OFF” position

In this position the fuel is shut off from the carburetor. The fuel valve
needs to be placed in this position when the ATV is not in use

“RESERVE” position

If the fuel level in the fuel tank becomes to low for the engine to stay
running while the fuel valve is in the “ON” position, turn the fuel valve
to “RESERVE”. This will allow the engine to begin using the reserve
fuel supply. You will need to re-fuel as soon as possible. Once

re-fueled, turn fuel valve back to “ON “ Position

FUEL TANK CAP

To open the fuel tank cap, turn fuel tank cap counterclockwise.
To close fuel tank cap, turn it clockwise and close it securely. Be
sure vent tube securely connects to cap as shown.

CONTROL FUNCTIONS

Gas Cap

15

SEAT LOCK

To remove seat, lift latch up

To lock the seat, slide into retainer and push

down rmly.

WARNING

Overlling the fuel tank could be hazardous.

If you overll the fuel tank, fuel may overow when it expands. Expanding
is due to heat from engine or sun. Overheated fuel could easily catch re.

Stop adding fuel when the fuel level reaches the bottom of the

ller neck.

WARNING

Improper fueling of the ATV could be hazardous.

Failing to follow safety precautions when refueling could result in a re or

let you to breathe toxic fumes.

Refuel in a well ventilated area. Make sure the engine is off and avoid
spilling fuel on a hot engine. Do not smoke, and make sure there are no

open ames or sparks in the area. Avoid breathing gasoline vapors. Keep

children and pets away when you are

refueling the ATV.

WARNING

Improperly installing the seat could be hazardous.

Failing to install the seat properly could allow the seat to move and cause
the rider to lose control.

Make sure you are in proper position and the seat is attached securely
when you install it.

CONTROL FUNCTIONS

Seat Latch

16

RIDING YOUR ATV

RIDING YOUR ATV

WHAT YOU SHOULD KNOW BEFORE RIDING

Before riding, you should read all the following information carefully. If you are
properly prepared, you will have a more enjoyable ride.

Before riding, you should nd a good place to practice the skills. Find a at, open

area with enough space to practice the new skills.

Make sure that it is legal to ride in the area you selected. Review the local laws and
make sure you are not trespassing. Call the police if you don’t know where you can
ride.
Protect your riding areas. When you are riding, remember to keep the terrain in
good condition. Don’t destroy plants, trees or other vegetation. Don’t litter and
don’t bother wildlife. With your help, your riding area can remain open for use in
the future.
After you have found a good place to practice, review the control system on your

ATV before riding. Learn to nd these controls without looking for them, because

you will not have time to look for them when you are riding.

Canadian residents must obtain, review, and follow all provincial and municipal
government acts and regulations pertaining to owning and operating an off-road
vehicle.

WARNING

Operating this ATV without proper instruction.

The risk of an accident is greatly increased if the operator does not know
how to operate the ATV properly in different situations and on different
types of terrain.

Beginning and inexperienced operators should complete the certied

training course offered by SVIA (www.svia.org). They should then
regularly practice the skills learned in the course and the operating
techniques described in the owner’s manual.

For more information about the training course, contact an authorized
ATV dealer or call SVIA at 1-800-887-2887. For More information on ATV
Safety Contact the Baja ATV Safety Hotline at: 866-260-8630

17

INSPECTION BEFORE RIDING

WARNING

Failing to inspect the ATV before operating could be hazardous. Failing to
perform proper maintenance could also be hazardous.

Failing to inspect and maintain your ATV could increase the chances of an
accident or equipment damage

Always inspect your ATV each time before riding, and make sure it is in a safe operating
condition. Refer to the INSPECTION AND MAINTENANCE section in this manual.

ITEM TO CHECK CONTENT

Steering Smoothness; No restriction of movement; No

play or looseness

Brakes Proper brake lever free play; enough brake

force; Parking brake effectiveness

Tires Proper air pressure; Enough tread depth; No

cracks, rips, or other damages

Fuel Enough fuel for the intended trip; Fuel hose

connected securely; No damage to fuel tank or
cap; Fuel tank cap closed securely

Engine stop switch Proper operation

Engine oil Proper level – Check oil by inspecting Engine

Oil Dip Stick. The engine oil should be
between the Minimum and Maximum lines.

Throttle Proper free play of throttle lever; Smooth

response; Quick return to idle position

Drive chain Proper tension; adequate lubrication; No excessive

wear or damage

General condition Bolts and nuts are tight; No rattle from any

parts of the engine when running; No visible
evidence of Damage

RIDING YOUR ATV

18

Check the condition of the ATV to make sure that the ATV does not have mechanical
problems or you could get stranded when you ride. Before riding the ATV, be sure to
check the above items. Be sure your ATV is in good condition to ensure the safety of the
rider.

WARNING

Overloading could be hazardous.

Overloading could cause changes in vehicle handling and could lead to an
accident.

Never exceed the stated load capacity for this ATV. Refer to the
ACCESSORY USE AND VEHICLE LOADING section in this manual.

WARNING

Operating this ATV with improper modications could be hazardous.

Improper installation of accessories or modications to this vehicle may

cause changes in handling. In some situations, this could lead to an
accident.

Never modify this ATV through improper installation or use of
accessories. Refer to the ACCESSORY USE AND LOADING section in
this manual.

WARNING

Operating this ATV with improper tires, or improper tire air pressure could be
hazardous.

If you use improper tires or improper air pressure, you may lose control of the
ATV. This will cause an accident.

Always use the tires with size and type tires specied in this user’s manual.

Always maintain proper tire air pressure as described in the INSPECTION
AND MAINTENANCE section.

RIDING YOUR ATV

19

RIDING YOUR ATV

BREAK-IN

The rst month is the most important in the life of your vehicle. Proper operation

during this break-in period will be helpful for assuring maximum life and
performance of your new vehicle. The following guidelines explain proper break-in
procedures.

Maximum Throttle Opening Recommendation

During the rst 10 hours of operation, you should always use less than ½ throttle

opening.

Vary the Engine Rotating Speed
Vary the engine rotating speed during the break-in period. This allows the parts to
“load” and then “unload” (allowing the parts to cool). Although it is essential to
place some stress on the engine components during break-in, you must be careful
not to load the engine too much.

Avoid Constant Low Rotating Speed
Operating the engine at constant low rotating speed (light load) can cause parts
to glaze and not seal properly. Allow the engine to accelerate freely without
exceeding the maximum throttle limit.

Allow the Engine Oil to Circulate Before Riding
Allow a few minutes of idling time after warm or cold engine starting. This allows
the lubricating oil to reach all critical engine components.

Observe Your Initial and Most Critical Service
The initial service (break-in maintenance) is the most important service that your
vehicle will receive. Observing a proper break-in operation, will help engine
components seal properly. Maintenance required as part of the initial service
includes proper adjustments, tightening of all bolts & nuts, and replacement of
dirty oil. Timely performance of this service will help you get the best service life
and performance of the engine.

CAUTION

Failure to follow Break-In procedures can signicantly shorten the life of your

vehicle.

By not following Break-In procedure, you risk causing excessive wear, and
damaging the engine.

Be careful to correctly follow Break-in Procedure.