Baja HT65, MB165 Mini Bike Owner's manual
HT65/MB165 Mini Bike
Read this manual carefully. It contains important safety information.
No one under the age of 16 should operate this Mini Bike.
OWNER’S MANUAL
Minimum Age Requirement: 16
Always wear a helmet; It could save your Life!
Do not remove this operator’s manual from this vehicle.
Please obtain, review, and follow provincial / municipal government acts and regulations pertaining to owning and operating an o-road vehicle.
Rev. B
Congratulations on your purchase of the Baja
Motorsports Mini Bike.
Your Mini bike is warranted to be free of manufacturing defects in
the material of workmanship for a period of 90 days form the date
of purchase. During the warranty period BAJA MOTORSPORTS, LLC
will at its option, repair, provide replacement parts or replace your
Baja Motorsports Mini Bike at no charge. This warranty does not
cover normal wear items or damage caused by neglect or misuse of
the product.
Engine Warranty – 90 days
Frame Warranty – 90 days
Warranty is void if:
Frame is bent or broken due to abuse
If wheels are bent or broken
Fender bent or broken due to abuse
Any sign of impact, accident, jumping, spin-outs or roll over.
Should you experience a problem or need to return your Baja Motorsports Mini Bike for repair,
please call the BAJA MOTORSPORTS customer service department TOLL FREE at 1-888-863-
BAJA (2252) between the house of 7am and 5pm Monday thru Friday PST and Saturday 8am to
4pm PST. During DST hours change to MT. You will be instructed how to proceed.
A COPY OF THE SALES RECEIPT IS REQUIRED.
ii
!
This manual should be considered as a permanent part
of the vehicle and should remain with the vehicle when
resold or otherwise transferred to a new user or operator.
The manual contains important safety information
and instructions which should be read carefully before
operating the vehicle. All operators should obtain, review,
and follow provincial and municipal government acts and
regulations pertaining to owning and operating an oroad vehicle. Children under the age of 16 should never
operate this vehicle.
WARNING
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Table of Contents
SAFE OPERATION ............................................................................... 3
SAFETY GEAR ......................................................................................
MODIFICATION OF VEHICLE ..........................................................
MAIN DATA ...........................................................................................
PARTS & SUBASSEMBLIES ..............................................................
4
4
5
6
OPERATION ..........................................................................................
FUEL COCK ....................................................................................
ENGINE STARTING ......................................................................
SWITCHES ON THE RIGHT HANDLEBAR ............................
CHECKUPS, ADJUSTMENT AND MAINTENANCE
CHANGING THE OIL ...................................................................
CHECKUP OF SPARK PLUG ....................................................
CHECKING & CLEANING THE AIR FILTER ...........................
ADJUSTING THE THROTTLE CABLE .....................................
ADJUSTING THE CARBURETOR .............................................
ADJUSTMENT OF REAR BRAKE .............................................
ADJUSTMENT OF CHAIN .........................................................
GREASING PROCEDURES TO THE DRIVING CHAIN .......
VEHICLE WASHING ....................................................................
INSTRUCTIONS FOR STORAGE ..............................................
RESUMPTION OF SERVICE AFTER STORAGE ...................
TABLE AND TORQUE OF FASTNERS ....................................
MAINTENANCE REOUTINE DIAGRAM ................................
TROUBLE SHOOTING ................................................................
................. 11
8
8
9
10
12
12
13
14
14
15
16
16
17
18
19
19
20
21
1
Please read this manual and follow all instructions carefully. To emphasize the special
information, the symbol and the words WARNING or CAUTION have some special meanings.
Pay great attention to the messages.
WARNING
Indicates a potential hazard that could result
in death or injury.
CAUTION
Indicates a potential hazard that could result
in vehicle damage.
NOTE: Indicating special information which is to make maintenance easier or instructions
clearer.
WARNING and CAUTION are arranged like this:
WARNING-or-CAUTION
The rst part will identify a POTENTIAL HAZARD.
The second part will describe WHAT COULD HAPPEN
if you ignore the WARNING or CAUTION.
The third part will describe HOW TO AVOID THE
HAZARD.
This user’s manual contains important safety and maintenance information. Read it carefully
before riding. Failing to follow the warnings contained in this manual could result in INJURY
or DEATH.
It is important that this manual remain with the vehicle when you transfer it to another user or
owner.
All information, illustrations, photographs and specications contained in this manual
are based on the latest product information available at the time of publication. Due to
improvements or other changes, there will be some discrepancies in this manual. We reserve
the right to make product changes at any time, without notice and without incurring any
obligation to make the same or similar changes to the vehicle previously built or sold.
2
SAFE OPERATION
Rules for Safe Operation
· A pre-operation check must be conducted, before starting the engine, insure safety,
prevent mishaps, and damage to components.
· It is strongly suggested that all operators take a certied motorcycle rider’s course prior to
operating the vehicle.
· Full attention is required during driving; paying close attention to the following points to
avoid any injury to you by other motorized vehicles:
· Do not drive too close to other vehicles.
· Never carry a passenger. This mini bike is for one operator only
· Never operate this mini bike at night. Night is dened as the period of time 30 minutes
before sunset to 30 minutes after sunrise.
· Driving at high speeds is the cause of many accidents; do not drive at a speed that the
actual situation does not permit.
· This user’s manual contains important safety and maintenance information. Read it
carefully before riding. Failing to follow the warnings contained in this manual could
result in INJURY or DEATH.
· It is important that this manual remain with the vehicle when you transfer it to another
user or owner.
· All information, illustrations, photographs and specications contained in this manual
are based on the latest product information available at the time of publication. Due
to improvements or other changes, there will be some discrepancies in this manual.
We reserve the right to make product changes at any time, without notice and without
incurring any obligation to make the same or similar changes to the vehicle previously
built or sold
· Always avoid operating this mini bike on paved surfaces, including; sidewalks, paths,
parking lots, driveways, streets, roads, and highways. Never operated this or any O-Road
Vehicle on a public street, road or highway where motor vehicles are in operation.
3
SAFETY GEAR
1. Never operate this mini bike without wearing a DOT approved motorcycle helmet which
ts properly. Operators should also wear eye protection (goggles or face shield), gloves,
boots, long-sleeved shirt or jacket, and long pants.
2. Loose clothes are not suitable for motorcycle driving or riding as they may get caught on
footrest or wheel, resulting in danger.
MODIFICATION OF THE VEHICLE
CAUTION
Never perform any unauthorized modications to this vehicle. Only use original
replacement part which can be obtained through Baja Motorsports 888-863-2252.
4
MAIN DATA
Description Data Description Data
Overall length 1624mm (64”) Cylinder bore x
stroke
Overall width 737mm (29”) PTO shaft rotation Counter clockwise
Overall height 914mm (36”) Output, max 6.5hp at 3600 rpm
Wheelbase 1162mm
(45.75”)
Dead weight
Payload 91kg (200 lbs) Displacement of
Front wheel 19 X 7 - 8
Rear wheel 19 X 7 - 8
75kg (165 lbs.) Idling speed 1400 +200
10psi
10psi
Torque, max 9.76 ft-lbs. at 2500 rpm
cylinder
Spark plug MEIYA -F7RTC, NGK-
Spark plug gap 0.7mm -0.79mm
6.8cm X 15.41cm
(2.68” X 2.13”)
-150
197cc
BPR6ES, Champion
- RN9YC
(.028”-.031”)
Brake Type Drum Gap of air valve IN 0.15 +- .02mm (cold)
Capacity of gasoline
tank
Capacity of oil tank .5L (.53 qt.) Ground clearance 139 mm (5.5”)
Drive Cintrifugal
4.2L (.95 gal.) Gap of air valve EX 0.20+- .02mm (cold)
Ignition means Magnito
cutch
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