Baja DB30S Installation Guide

1. Remove carton top.

1. Remove set up instructions,

owners manual and parts.

2. Locate white moisture absorbing
packet and discard. Note: This packet

is for shipping purposes only.

Rev.A

Front fork assembly Hardware

10mm Front

Fork Lock Nut __

2 large Washers

O0

8mm
lock Nuts

2 Beveled
Washers

lOmm X 165mm Front Fork Bolt

Front Fender and Hardware

8mm X 25mm
Bolts

Front Fender

2 Rubber Grommets

Yellow Front Reflector

Red Rear Reflector

Castle nut cover

Front Tire and Hardware

12mm Front Axle bolt

Cotter Pin

12mm Washer

Castle Nut

Cable Ties

Wheel Spacers

Front Wheel

1. Install fork assembly. Make sure throttle cable,
brake cable, and on/off switch wire are routed

correctly through front fork assembly. (See

photo for correct wire and cable placement)

2. Attach fork assembly by inserting fork
bolt down through 1-large washer, 2-Top
fork bracket, 3- Beveled washer facing down
4- Down tube, 5- Beveled washer facing up,
6- Bottom fork bracket, 7-large washer, 8-

lock nut provided.

Torque to 20 ft/Ibs

Fork
Assembl

Brake Cable

ON/OFF Switch wire cable

Beveled

Washer

Beveled portion o'f
washer faces down

Beveled

Washer

Large washer

Top Fork bracket

Down Tube

10mm Lock Nut Bottom Fork bracket

Large washer

Beveled portion of

washer faces up