BAILEIGH TN-300, B8520 Instruction Manual

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REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL

negligence, or other occurrence.

Rev. 09/2019

OPERATOR’S MANUAL

TUBE AND PIPE NOTCHER

MODEL: TN-300 (B8520)

HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident,

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Table of Contents

INTRODUCTION ............................................................................................................. 1

GENERAL NOTES .......................................................................................................... 1

SAFETY INSTRUCTIONS .............................................................................................. 2

SAFETY PRECAUTIONS ............................................................................................... 4

TECHNICAL SPECIFICATIONS ..................................................................................... 6

UNPACKING AND CHECKING CONTENTS .................................................................. 7

TRANSPORTING AND LIFTING .................................................................................... 8

INSTALLATION ............................................................................................................... 9

Anchoring the Machine ................................................................................................ 9

ELECTRICAL ................................................................................................................ 10

OPERATION ................................................................................................................. 12

Arbor Adapters .......................................................................................................... 13

MACHINE ADJUSTMENTS .......................................................................................... 14

LUBRICATION AND MAINTENANCE .......................................................................... 14

PARTS DIAGRAM ........................................................................................................ 15

Handwheel Assembly Parts Diagram ........................................................................ 15

Main Tube Assembly Parts Diagram ......................................................................... 16

Roller Base Assembly Parts Diagram ........................................................................ 17

Lock Nut Assembly Parts Diagram ............................................................................ 18

Vise Assembly Parts Diagram ................................................................................... 19

Electrical Box Assembly Parts Diagram .................................................................... 20

Parts List ................................................................................................................... 21

ELECTRICAL SCHEMATIC .......................................................................................... 24

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INTRODUCTION

The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product. Make sure you have the serial number and production year of the machine (stamped on the nameplate). For replacement parts refer to the assembly numbers on the parts list drawings.

In this manual you will find: (when applicable)

• Safety procedures

• Correct installation guidelines

• Description of the functional parts of the machine

• Capacity charts

• Setup and start-up instructions

• Machine operation

• Scheduled maintenance

• Parts lists

GENERAL NOTES

After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact your retailer and inform them of the unexpected occurrence. Temporarily suspend installation.

Take necessary precautions while loading / unloading or moving the machine to avoid any injuries.

Your machine is designed and manufactured to work smoothly and efficiently. Following proper maintenance instructions will help ensure this. Try and use original spare parts, whenever possible, and most importantly; DO NOT overload the machine or make any modifications.

Note: This symbol refers to useful information throughout the manual.

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DANGER

ARNING

CAUTION

NOTICE

IMPORTANT

PLEASE READ THIS OPERATORS MANUAL CAREFULLY

It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment.

SAFETY INSTRUCTIONS

LEARN TO RECOGNIZE SAFETY INFORMATION

This is the safety alert symbol. When you see this symbol on your machine or in this manual, BE ALERT TO THE

POTENTIAL FOR PERSONAL INJURY!

Follow recommended precautions and safe operating practices.

UNDERSTAND SIGNAL WORDS

A signal word – DANGER, WARNING, or CAUTION – is used with the safety alert symbol. NOTICE, which is not related to personal injury, is used without a symbol.

DANGER: Indicates a hazardous situation which, if not

avoided, will result in death or serious injury.

WARNING: Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE: Indicates a situation which, if not avoided, could result in property damage.

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SAVE THESE INSTRUCTIONS.

Refer to them often and use them to instruct others.

PROTECT EYES

Wear safety glasses or suitable eye protection when working on or around machinery.

PROTECT AGAINST NOISE

Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises.

BEWARE OF PIERCING POINTS

NEVER place hands, fingers, or any part of your

body near rotating tools. Hole saws are very sharp and can quickly pierce your fingers and hands. Always wear heavy leather gloves when handling these tools.

ENTANGLEMENT HAZARD – ROTATING SPINDLE

Contain long hair, DO NOT wear jewelry or loose fitting clothing.

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SAFETY PRECAUTIONS

Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, hold-downs, safety glasses, dust masks and hearing protection can reduce your potential for injury. But even the best guard will not make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it.

REMEMBER: Your personal safety is your responsibility.

WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN

SERIOUS PERSONAL INJURY

Dear Valued Customer:

• All Baileigh machines should be used only for their intended use.

• Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine.

• Any modifications or alterations to a Baileigh machine will invalidate the machine’s warranty.

PLEASE ENJOY YOUR BAILEIGH MACHINE! ....PLEASE ENJOY IT SAFELY!

1. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learn the machine’s application and limitations as well as the specific hazards.

2. Only trained and qualified personnel can operate this machine.

3. Make sure guards are in place and in proper working order before operating

machinery.

4. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools have been removed.

5. Keep work area clean. Cluttered areas invite injuries.

6. Overloading machine. By overloading the machine, you may cause injury from flying parts. DO NOT exceed the specified machine capacities.

7. Dressing material edges. Always chamfer and deburr all sharp edges.

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8. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity.

9. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool. DO NOT use a tool for a purpose for which it was not intended.

10. Dress appropriate. DO NOT wear loose fitting clothing or jewelry as they can be caught in moving machine parts. Protective clothing and steel toe shoes are recommended when using machinery. Wear a restrictive hair covering to contain long hair.

11. Use eye and ear protection. Always wear ISO approved impact safety goggles. Wear a full- face shield if you are producing metal filings.

12. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or across a running machine.

13. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or machine when you are tired.

14. Check for damaged parts. Before using any tool or machine, carefully check any part that appears damaged. Check for alignment and binding of moving parts that may affect proper machine operation.

15. Observe work area conditions. DO NOT use machines or power tools in damp or wet locations. Do not expose to rain. Keep work area well lighted. DO NOT use electrically powered tools in the presence of flammable gases or liquids.

16. Blade adjustments and maintenance. Always keep blades sharp and properly adjusted for optimum performance.

17. Keep children away. Children must never be allowed in the work area. DO NOT let them handle machines, tools, or extension cords.

18. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust. Always lock up tools and keep them out of reach of children.

19. DO NOT operate machine if under the influence of alcohol or drugs. Read warning labels on prescriptions. If there is any doubt, DO NOT operate the machine.

20. DO NOT touch live electrical components or parts.

21. Turn off power before checking, cleaning, or replacing any parts.

22. Be sure all equipment is properly installed and grounded according to national, state, and local codes.

23. Inspect power and control cables periodically. Replace if damaged or bare wires are exposed. Bare wiring can kill!

24. DO NOT bypass or defeat any safety interlock systems.

25. Keep visitors a safe distance from the work area.

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TECHNICAL SPECIFICATIONS

Notching Capacity (OD)

Angle Adjustment

0 – 220°

Spindle Speed

200rpm

Power

240V / 50hz

Motor

1/2HP (.4kw) / 9A

Shipping Weight

Shipping Dimensions

15.8 – 76.2mm

120kg 1220 x 788 x 788mm

may not depict the actual color, labeling or accessories and may be intended to illustrate technique only.

without prior notice due to improvements of our products.

Note: The photos and illustrations used in this manual are representative only and

Note: The specifications and dimensions presented here are subject to change

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UNPACKING AND CHECKING CONTENTS

SUFFOCATION HAZARD! Immediately discard any plastic

the machine. They have low flash points and can explode or cause fire.

GAS

Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material.

WARNING:

bags and packing materials to eliminate choking and suffocation hazards to children and animals. If any parts are missing, DO NOT place the machine into service until the missing parts are obtained and installed correctly.

Cleaning

WARNING: DO NOT USE gasoline or other petroleum products to clean

CAUTION: When using cleaning solvents work in a well-ventilated area.

Many cleaning solvents are toxic if inhaled.

Your machine may be shipped with a rustproof waxy coating and/or grease on the exposed unpainted metal surfaces. Fully and completely remove this protective coating using a degreaser or solvent cleaner. Moving items will need to be moved along their travel path to allow for cleaning the entire surface. For a more thorough cleaning, some parts will occasionally have to be removed. DO NOT USE acetone or brake cleaner as they may damage painted surfaces. Follow manufacturer’s label instructions when using any type of cleaning product. After cleaning, wipe unpainted metal surfaces with a light coating of quality oil or grease for protection.

Important: This waxy coating is NOT a lubricant and will cause the machine to

stick and lose performance as the coating continues to dry.

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TRANSPORTING AND LIFTING

NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a

carefully, making sure the machine is well balanced.

truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain

Follow these guidelines when lifting with truck or trolley:

• The lift truck must be able to lift at least 1.5 – 2 times the machines gross weight.

• Make sure the machine is balanced. While transporting, avoid rough or jerky motion, and maintain a safe clearance zone around the transport area.

• Use a forklift with sufficient lifting capacity and forks that are long enough to reach the complete width of the machine.

• Remove the securing bolts that attach the machine to the pallet.

• Approaching the machine from the side, lift the machine on the frame taking care that there

are no cables or pipes in the area of the forks.

• Move the machine to the required position and lower gently to the floor.

• Level the machine so that all the supporting feet are taking the weight of the machine and no

rocking is taking place.

Follow these guidelines when lifting crane or hoist:

• Always lift and carry the machine with the lifting holes provided at the top of the machine.

• Use lift equipment such as straps, chains, capable of lifting 1.5 to 2 times the weight of the

machine.

• Take proper precautions for handling and lifting.

• Check if the load is properly balanced by lifting it an inch or two.

• Lift the machine, avoiding sudden accelerations or quick changes of direction.

• Locate the machine where it is to be installed, then lower slowly until it touches the floor.

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INSTALLATION

IMPORTANT:

Consider the following when looking for a suitable location to place the machine:

• Overall weight of the machine.

• Weight of material being processed.

• Sizes of material to be processed through the machine.

• Space needed for auxiliary stands, worktables, or other machinery.

• Clearance from walls and other obstacles.

• Maintain an adequate working area around the machine for safety.

• Have the work area well illuminated with proper lighting.

• Keep the floor free of oil and make sure it is not slippery.

• Remove scrap and waste materials regularly, and make sure the work area is free from

obstructing objects.

• If long lengths of material are to be fed into the machine, make sure that they will not extend into any aisles.

• LEVELING: The machine should be sited on a level, concrete floor. Provisions for securing it should be in position prior to placing the machine. The accuracy of any machine depends on the precise placement of it to the mounting surface.

• FLOOR: This machine distributes a large amount of weight over a small area. Make certain that the floor is capable of supporting the weight of the machine, work stock, and the operator. The floor should also be a level surface. If the unit wobbles or rocks once in place, be sure to eliminate by using shims.

• WORKING CLEARANCES: Take into consideration the size of the material to be processed. Make sure that you allow enough space for you to operate the machine freely.

• POWER SUPPLY PLACEMENT: The power supply should be located close enough to the machine so that the power cord is not in an area where it would cause a tripping hazard. Be sure to observe all electrical codes if installing new circuits and/or outlets.

Anchoring the Machine

This machine is generally mounted on a bench top. If you intend to mount this machine on a workbench be aware of the following:

• Make sure the workbench is properly reinforced to support the weight.

• The strongest mounting option is where the holes are drilled all the way through the

workbench and the machine is secured with bolts, washers, and nuts.

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ELECTRICAL

CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY

A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate.

WARNING: Make sure the grounding wire (green) is properly connected

to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.

Power Specifications

Your machine is wired for 240 volts, 50hz alternating current. Before connecting the machine to the power source, make sure the power source is OFF. Before switching on the power, you must check the voltage and frequency of the power to see if they meet with the requirement, the allowed range for the voltage is ±5%, and for the frequency is ±1%.

Considerations

• Observe local electrical codes when connecting the machine.

• The circuit should be protected with a time delay fuse or circuit breaker with an amperage

rating slightly higher than the full load current of machine.

• A separate electrical circuit should be used for your machines. Before connecting the motor to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine.

• All line connections should make good contact. Running on low voltage will damage the motor.

• In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING: In all cases, make certain the receptacle in question is

properly grounded. If you are not sure, have a qualified electrician check the receptacle.

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• Improper connection of the equipment-grounding conductor can result in risk of electric

LENGTH

AMP RATING

25ft

50ft

100ft

1-12

13-16

17-20

21-30

WIRE GAUGE

shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

• Check with qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.

• Repair or replace damaged or worn cord immediately.

Extension Cord Safety

Extension cord should be in good condition and meet the minimum wire gauge requirements listed below:

An undersized cord decreases line voltage, causing loss of power and overheating. All cords should use a ground wire and plug pin. Replace any damaged cords immediately.

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OPERATION

CAUTION: Always wear proper eye protection with side shields, safety

footwear, and leather gloves to protect from burrs and sharp edges. When handling large heavy materials make sure they are properly supported.

This notcher uses replaceable hole-saws to produce quality notches in various materials at almost unlimited angles.

1. Before notching can take place, the correct hole-saw must be selected to match the material being notched.

Note: Only heavy duty hole saws can be used. The hole-saws with solid backing plates are best. The stamped and formed hole-saws are not rigid enough for this machine. The hole-saws simply screw onto the arbor.

2. Loosen the vise lock lever and rotate to the desired notch angle and re-tighten.

3. Select the material and insert it into the vise.

Leave the minimum required material hanging beyond the vise.

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4. Start the notcher with the on/off switch.

Standard Adapter.

saws.

Reducer Adapter.

saws.

5. Grasp the feed hand wheel and SLOWLY feed

the hole-saw into the tubing. Continue feeding completely through the material to complete the notch.

6. The speed of the hole-saw is fixed and is correct

for most sizes.

7. If you encounter chatter, feed slower and make

sure the “V” rollers have enough tension on them. The feed hand wheel should have a slight resistance set by the “V” rollers; if the rollers should loosen up, they will need to be adjusted to give them some resistance.

Arbor Adapters

When setting up the notcher, use the correct arbor to saw adapter to fit the size and manufacturer of the hole saw being used.

Used with most hole

Hole Saw End

Arbor End

Used with small hole

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MACHINE ADJUSTMENTS

Two of the rollers have an eccentric tension adjuster, they are the ones that have a hexed shaped portion beneath the “V” roller.

1. To adjust, loosen the center bolt using a 1/2" wrench,

and then with another wrench to hold the hex, rotate the hex slightly and the roller will either tighten or loosen as the hex eccentric is turned.

2. Give it a little tension and tighten the center screw, try

the feed handwheel and check the resistance. The rollers should NOT be able to rotate by hand, that would be too loose.

LUBRICATION AND MAINTENANCE

WARNING: Make sure the electrical disconnect is OFF before working on

the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery.

• Check daily for any unsafe conditions and fix immediately.

• Check that all nuts and bolts are properly tightened.

• On a weekly basis clean the machine and the area around it.

• Lubricate threaded components and sliding devices.

• Apply rust inhibitive lubricant to all non-painted surfaces.

Note: Proper maintenance can increase the life expectancy of your machine.

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PARTS DIAGRAM

Handwheel Assembly Parts Diagram

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Main Tube Assembly Parts Diagram

Page 19

Roller Base Assembly Parts Diagram

Page 20

Lock Nut Assembly Parts Diagram

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Vise Assembly Parts Diagram

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Electrical Box Assembly Parts Diagram

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Item

Part Number

Description

Qty.

ME-M600-6A001

Main Tube

1 2 ME-M600-6A003

Track Mount

1 3 ME-M600-6A005

Slide Plate

1 4 ME-M600-6A009

Gear Rack

M600-6A026

Vee Track 19"

2 6 ME-M600-6A017

Stop Block

1 7 ME-M600-6A004

Slide Plate

1 8 PP-0202-ME

Adjusting Bushing Wx3

2 9 PP-0203-ME

Non-Adjusting Bushing W3

PP-0201

V-Roller

PP-0962

Gearbox

ME-M600-7A001

Saw Arbor

PP-0971

1.75 Holesaw

PP-1074

1/2hp 1 Phase Motor

M600-7A003

Axle Shaft

ME-M600-7A004

24 Tooth Gear

PP-0168

.625 ID x 1.0 OD x .0625

ME-M600-6A006

Shaft Mount

PP-0958

5/8" Clamp Collar

PP-1031

10" Handwheel

ME-M900-6A047

Vise Base

ME-M900-6A052

Pointer Disc

M900-7A011

Vise Lock Stud

M900-7A014

Vise Slide Shaft

ME-M900-6A055

Vise Slide Block (L.H.)

ME-M900-6A049

Vise Slide Block (R.H.)

M900-7A012

Double Vise Screw

M900-6A050

Vise Jaw

ME-M900-6A051

Vise Cross Bar

ME-M900-6A042

Vise Lock Nut

M900-6A040

Lock Lever

M900-6A041

Lock Cap

Parts List

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Item

Part Number

Description

Qty.

M600-6A008

Lexan Guard

PP-0997

3/4 OD x 5/8 ID x 5/8 Lg Bush

PP-1063

.75 ID x .875 OD x .5 Flange Bushing

PP-0090

3/4" Split Collar

M600-5A002

Degree Dial

BSM-0138

M6 x 1.0 x 12 BHCS

BSM-0053

M8 x 1.25 x 25 Hex Flg

BSM-0002

M6 x 1.0 x 20 SHCS

BSM-0139

M10 x 1.5 x 30 FHCS

BS-0261

5/8-18 x 1.25 Set Screw

BSM-0016

M10 x 1.5 x 30 SHCS

BSM-0182

M6 x 1.0 Hex Nut

BS-0088

1/8 x 1 Slotted Spring Pin

BSM-0115

M5 x 0.8 x 12 SHCS

BSM-0054

M8 x 1.25 x 40 Hex Flg

PP-1295

CE On/Off Switch

BSM-0084

M6 x 1.0 x 8 Set Screw

BSM-0122

M6 x 1.0 x 16 FHCS

BS-0074

3/8 Lock Washer

BS-0082

5/16 Flat Washer

BS-0073

5/16 Lock Washer

BS-0039

5/16-18 x 3/4 HHCS

M600-6A007

Machine Stand

BSM-0058

M10 x 1.5 x 20 Hex Flg

M600-6A027

.25 x .25 x 1.50 Key

BSM-0004

M6 x 1.0 x 30 SHCS

BS-0114

.375-16 x .75 HHCS

BS-0171

5/16-18 x 1.25 SHCS

BS-0079

#10 Flat Washer

M600-5A003

Switch Weldment (CE)

BSM-0340

1/4-28 x .25 Set Screw

BS-0063

1/4-20 x .375 Set Screw

BSM-0133

M10 x 1.5 x 25 FHCS

BSM-0197

M5 Star Washer

BSM-0205

M5 x .8 x 8 PPMS

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Item

Part Number

Description

Qty.

PP-0152

On/Off Switch (US)

M900-6A048

Vise Shaft Support

M900-6A075

Vise Shaft Support

BSM-0089

M10 Flat Washer

Page 26

ELECTRICAL SCHEMATIC

Page 27

General Machinery Safety Instructions

Machinery House

requires you to read this entire Manual before using this machine.

1. Read the entire Manual before starting machinery.

not correctly used.

Machinery may cause serious injury if

2. Always use correct hearing protection when operating machinery.

permanent hearing damage.

Machinery noise may cause

3. Machinery must never be used when tired, or under the influence of drugs or alcohol.

running machinery you must be alert at all times.

When

4. Wear correct Clothing. At all times remove all loose

clothing, necklaces, rings, jewelry, etc. Long hair must be contained in a hair net. Non-slip protective footwear must be worn.

5. Always wear correct respirators around fumes or dust when operating machinery.

fumes & dust can cause serious respiratory illness. Dust extractors must be used where applicable.

Machinery

6. Always wear correct safety glasses. When

machining you must use the correct eye protection to prevent injuring your eyes.

7. Keep work clean and make sure you have good lighting.

accidents.

Cluttered and dark shadows may cause

8. Personnel must be properly trained or well supervised when operating machinery.

sure you have clear and safe understanding of the machine you are operating.

Make

9. Keep children and visitors away. Make sure

children and visitors are at a safe distance for you work area.

10. Keep your workshop childproof. Use padlocks,

Turn off master power switches and remove start switch keys.

14. Use correct amperage extension cords.

Undersized extension cords overheat and lose power. Replace extension cords if they become damaged.

15. Keep machine well maintained. Keep blades

sharp and clean for best and safest performance. Follow instructions when lubricating and changing accessories.

16. Keep machine well guarded. Make sure guards

on machine are in place and are all working correctly.

17. Do not overreach. Keep proper footing and

balance at all times.

18. Secure workpiece. Use clamps or a vice to

hold the workpiece where practical. Keeping the workpiece secure will free up your hand to operate the machine and will protect hand from injury.

19. Check machine over before operating. Check

machine for damaged parts, loose bolts, Keys and wrenches left on machine and any other conditions that may effect the machines operation. Repair and replace damaged parts.

20. Use recommended accessories. Refer to

instruction manual or ask correct service officer when using accessories. The use of improper accessories may cause the risk of injury.

21. Do not force machinery. Work at the speed and

capacity at which the machine or accessory was designed.

22. Use correct lifting practice. Always use the

correct lifting methods when using machinery. Incorrect lifting methods can cause serious injury.

23. Lock mobile bases. Make sure any mobile bases

are locked before using machine.

11. Never leave machine unattended. Turn power off

and wait till machine has come to a complete stop before leaving the machine unattended.

12. Make a safe working environment. Do not use

machine in a damp, wet area, or where flammable or noxious fumes may exist.

13. Disconnect main power before service

machine.

position before re-connecting.

Make sure power switch is in the off

24. Allergic reactions. Certain metal shavings and

cutting fluids may cause an ellergic reaction in people and animals, especially when cutting as the fumes can be inhaled. Make sure you know what type of metal and cutting fluid you will be exposed to and how to avoid contamination.

25. Call for help. If at any time you experience

difficulties, stop the machine and call you nearest branch service department for help.

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Pipe/Tube Notcher-Electric Safety Instructions

Machinery House

requires you to read this entire Manual before using this machine.

1. Maintenance. Make sure the Pipe/Tube Notcher

is turned off and disconnect from the main power supply and make sure all moving parts have come to a complete stop before any inspection, adjustment or maintenance is carried out.

2. Pipe/Tube Notcher Condition. Pipe/Tube

Notcher must be maintained for a proper working condition. Never operate a Pipe/Tube Notcher that has damaged or worn parts. Scheduled routine maintenance should performed on a scheduled basis.

3. Leaving a Pipe/Tube Notcher Unattended. Always

turn the Pipe/Tube Notcher off and make sure all moving parts have come to a complete stop before leaving the Pipe/Tube Notcher. Do not leave Pipe/ Tube Notcher running unattended for any reason.

4. Avoiding Entanglement. Remove loose clothing,

belts, or jewelry items. Never wear gloves while machine is in operation. Tie up long hair and use the correct hair nets to avoid any entanglement with the Pipe/Tube Notcher spindle or moving parts.

5. Adjusting spanner safety. Always check and

remove all adjusting spanners and service tools immediately before & after use as this can cause serious injury.

11. Secure Material. During the notching process,

the workpiece must always be secured in the work holding vice.

12. Guards. Do not operate Pipe/Tube Notcher without

the correct guards in place.

13. Clearing chips. Always use a brush to clear chips.

Never clear chips when the Pipe/Tube Notcher is running.

14. Hand Hazard. Keep hands and fingers clear from

moving parts. Serious injury will occur if hand or finger tips come between workpiece and notching area.

15. Work area hazards. Keep the area around the

Pipe/Tube Notcher clean from oil, tools, objects & swarf. Pay attention to other persons in the area and know what is going on around the area to ensure unintended accidents.

16. Switching. Always turn the Pipe/Tube Notcher off

and make sure all moving parts have come to a complete stop before leaving. Do not leave running unattended for any reason.

17. Power outage. In the event of a power failure

during use of the Pipe/Tube Notcher, turn off all switches to avoid possible sudden start up once power is restored.

6. Understand the machines controls. Make sure you

understand the use and operation of all controls.

7. Tooling selection & holding. Always use the

correct cutting tool for the job you are Notching. Make sure it is sharp and held firmly in place.

8. Cutting Tool inspection. Inspect cutting tool bit for

sharpness, chips, or cracks before use. Replace any cutting tools immediately if dull, chipped or cracked. Handle new cutting tools with care. Cutting edges are very sharp and can cause lacerations.

9. Stopping the spindle. Do not slow or stop the

spindle by using you hand.

10. Speed selection. Select the appropriate speed

for the type of work, material, and tool bit. Allow the Pipe/Tube Notcher to reach full speed before beginning to notch.

18. Glasses. Always wear approved safety glasses

when using this machine.

19. Authorized and trained personnel. The machine

must be operated by authorized and trained personnel.

20. Keep Children Away. Children must never be

allowed in the work area.

21. Call for help. If at any time you experience

difficulties, stop the machine and call you nearest branch service department for help.

Page 29

All electrical enclosures should only be opened with a tool that is not to be kept with the

machine.

Isolate power to machine prior to any checks or maintenance being carried out.

Ensure work hold table is correctly adjusted before use.

PUNCTURING

LOW

CRUSHING

HIGH TEMPERATURE

Plant Safety Program to be read in conjunction with manufactures instructions

ELECTRICAL

CUTTING, STABBING,

Hazard

NEW MACHINERY HAZARD IDENTIFICATION, ASSESSMENT & CONTROL

SHEARING

MEDIUM

Make sure all guard are secured shut when machine is on.

Pipe/Tube Notcher - Electric

Item

Hazard

Identification

Developed in Co-operation Between A.W.I.S.A and Australia Chamber of Manufactures

This program is based upon the Safe Work Australia, Code of Practice - Managing Risks of Plant in the Workplace ( WHSA 2011 No10 )

Safety officer:

MEDIUM

Risk Control Strategies

(Recommended for Purchase / Buyer / User)

Secure & support work material on Notcher.

Eliminate, avoid loose clothing / Long hair etc.

Assessment

PLANT SAFETY PROGRAM

No.

Do not place hands or fingers inside moving parts of notcher.

Stand clear of moving parts on machine.

Ensure work material and cutter are securerly fastened before use.

Use machine on solid level working surface.

HIGH

Do not place hands or fingers inside moving parts of notcher.

ENTANGLEMENT

LOW

Do not adjust or clean machine until the machine has fully stopped.

Make sure all guard are secured shut when machine is on.

MEDIUM LOW

Wear appropriate clothing to prevent hot swarf.

STRIKING

Wear safety glasses.

Remove all loose objects around moving parts.

Revised Date:

Authorised and signed by:

www.machineryhouse.com.au

www.machineryhouse.co.nz

25th January 2019

Wear hearing protection as required.

OTHER HAZARDS, NOISE

Manager: