Badger Meter iSonic 4000 User Manual

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iSonic 4000

Open-Channel Flow Meter

HYB-UM-02509-EN-04 (November 2018)

User Manual

iSonic 4000, Open-Channel Flow Meter

Page ii November 2018HYB-UM-02509-EN-04

User Manual

CONTENTS

Scope of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety Precautions and Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Protection Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Setup and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Repairing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

RoHs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Battery Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

System Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installation the EchoPod DL-10 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Mounting Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Auxiliary Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Function Buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Display Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Initial Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Setting a PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Logging In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Logging Out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Main Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Meter Setup Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Measurement Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Input/Outputs Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Clear Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Communications Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Miscellaneous. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Info Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

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iSonic 4000, Open-Channel Flow Meter

PIN Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Login Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Control LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Replace Meter’s Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Specications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Main Menu Program Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Meter Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Inputs/Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Miscellaneous. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Login . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Flow Meter ModBus® Register Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

iSonic 4000 Flow Meter Conversion Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Wiring the iSonic 4000 Meter to an ORION® Cellular LTE Endpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

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Scope of This Manual

SCOPE OF THIS MANUAL

This manual contains instructions for installing, operating and programming the iSonic 4000 flow meter.

MPORTANTI

Read this manual carefully before attempting any installation or operation. Keep the manual accessible for future reference.

SAFETY PRECAUTIONS AND INSTRUCTIONS

Some procedures in this manual require special safety considerations. In such cases, the text is emphasized with the following symbols:

Symbol Explanation

Warning indicates the potential for severe personal injury, death or substantial property damage. Comply with the instructions and proceed with care.

Caution indicates the potential for minor personal injury or property damage. Comply with the instructions and proceed with care.

Before installing or using this product, please read this instruction manual thoroughly. Only qualified personnel should install and/or repair this product. If a fault appears, contact your distributor.

Installation

• Do not place any unit on an unstable surface that may allow it to fall.

• Never place the units above a radiator or heating unit.

• Route all cabling away from potential hazards.

• Isolate from the mains before removing any covers.

Power Connection

• Use only the type of power source suitable for electronic equipment. If in doubt, contact your distributor. Ensure that any power cables are of a sufficiently high current rating.

• All units must be earthed to eliminate risk of electric shock. Failure to properly earth a unit may cause damage to that unit or data stored within it.

Protection Class

The device has protection class IP 67 and needs to be protected against dripping water, water, oils, etc.

Setup and Operation

Adjust only those controls that are covered by the operating instructions. Improper adjustment of other controls may result in damage, incorrect operation or loss of data.

Cleaning

Switch off all units and isolate from mains before cleaning. Clean using a damp cloth. Do not use liquid or aerosol cleaners.

Repairing Faults

Disconnect all units from power supply and have it repaired by a qualified service person if any of the following occurs:

• If any power cord or plug is damaged or frayed

• If a unit does not operate normally when operating instructions are followed

• If a unit exposed to rain/water or if any liquid has been spilled into it

• If a unit has been dropped or damaged

• If a unit shows a change in performance, indicating a need for service.

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System Description

WARNING

FAILURE TO ADHERE TO THESE SAFETY INSTRUCTIONS MAY RESULT IN DAMAGE TO THE PRODUCT OR SERIOUS BODILY INJURY.

RoHs

Our products are RoHs compliant.

Battery Disposal

The batteries contained in our products need to be disposed of as per your local legislation, according to EU directive 2006/66/EG.

SYSTEM DESCRIPTION

The iSonic 4000 Ultrasonic flow meter is designated for flow measurements in open channels and partially filled pipes and volume measurements of liquids in tanks. You can connect one ultrasonic level sensor with 4…20 mA output to the unit. Flows are consequently calculated from measured levels using pre-programmed formulas for various primary flow elements (flumes, weirs) or from the Q/h table. The unit can also calculate flow rates in partially filled pipes and angular open channels using the Manning equation.

• The iSonic 4000 flow meter is an IP67 device in a robust wall-mounted metal case, with a large graphic display.

• The flow meter menu is operated with three front panel high endurance buttons.

• The flow meter is powered externally by 92…275V AC / 50…60 Hz. The DC version is powered externally by 9…36V DC (maximum 9 W).

• You can operate the flow meter via connection to a USB or Ethernet interface with Flow Meter Tool software, which can be used for parameter setup and datalogger download.

• The flow meter has an internal datalogger with 2 MB capacity for approximately 130,000 logged lines. You can download the logged data with the Flow Meter Tool software and save it in .csv format to a PC.

• USB, Ethernet, ADE, RS232, Modbus RS485/RS422 galvanic isolated interfaces are mounted on the board.

• The flow meter has one analog output (0…20 mA or 4…20 mA) and two galvanic isolated pulse outputs.

Nameplate

Look at the device nameplate to make sure the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

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System Settings

Flow Meter Tool Settings Settings Control Panel

System Description

Driver Details

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Installation

INSTALLATION

WARNING

INSTALLATION INSTRUCTIONS GIVEN IN THE FOLLOWING ARE TO BE OBSERVED IN ORDER TO PROVIDE FUNCTIONALITY AND SAFE OPERATION OF THE METER.

Installation the EchoPod DL-10 Sensor

Sensor EchoPod

Viton Gasket

1. Insert the gasket onto the threaded end of the sensor.

2. Screw the sensor into the stainless steel mounting bracket.

OTE:N Install the sensor at a maximum of 49.21 in. (125 cm) above the flume bottom (minimal measured level) with a

minimum of 1.97 in. (5 cm) distance above the maximal measured level.

Max 125 cm

3. Connect the sensor to the 4…20 mA input terminal on the bottom side of display board.

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Mounting Positions

Manhole Flume

Size Max. Flow Max. Water Level V-Mt H-Mt

in. (DN) g/sec (l/sec) in. (mm) in. (mm) in. (mm)

4 (100) 1.32 (5) 5.83 (148) 23.62 (600) 5.75 (146) 6 (150) 4.23 (16) 8.94 (227) 23.62 (600) 7.75 (197)

8 (200) 9.25 (35) 12.28 (312) 23.62 (600) 9.76 (248) 10 (250) 16.64 (63) 15.55 (395) 27.56 (700) 11.73 (298) 12 (300) 24.83 (94) 18.00 (457) 27.56 (700) 13.74 (349)

Parshall Flume

Power Connections

Size Max. Flow V-Mt H-Mt

in. (DN) g/sec (l/sec) in. (mm) in. (mm)

Sensor

3 (75) 14.26 (54) 30.71 (780) 12.00 (305) 6 (150) 30.12 (114) 30.71 (780) 15.98 (406) 9 (230) 77.67 (284) 38.19 (970) 22.52 (572)

12 (305) 157.98 (598) contact factory contact factory 18 (455) 24.83 (94) contact factory contact factory

POWER CONNECTIONS

FOR THE 2 × M20 CABLE INLETS, USE ONLY FLEXIBLE ELECTRIC CABLES. USE SEPARATE CABLE INLETS FOR AUXILIARY POWER, SIGNAL AND INPUT/OUTPUT CABLES.

9.80 in.

(249 mm)

5.83 in.

(148 mm)

6.46 in.

(164 mm)

M20 (×2)

3.15 in.

(60 mm)

3.15 in.

(60 mm)

2.56 in.

(65 mm)

Ø 0.20 in. (5.2 mm)

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Power Connections

Auxiliary Power

WARNING

• DO NOT CONNECT METER TO POWER SOURCE UNDER CONDITIONS THAT COULD CAUSE PERSONAL INJURY OR DAMAGE TO THE EQUIPMENT.

• WIRING OF THIS EQUIPMENT MUST COMPLY WITH LOCAL AND NATIONAL CODES AND BE WITHIN THE VOLTAGE AND FREQUENCY RATING LISTED ON THE METER.

• INSTALL EQUIPMENT WITH AN EXTERNAL MEANS FOR DISCONNECTING IT FROM POWER, SUCH AS A SWITCH OR A CIRCUIT BREAKER.

1. Slightly loosen the lower cover screws.

2. Completely loosen both upper cover screws.

3. Open the cover to the lower side.

4. Push the auxiliary power cable through the upper cable inlet.

5. Connect the power as shown in Figure 1 or Figure 2, depending on the version (AC or DC) of meter you have.

6. Close the cover and tighten the four screws.

Figure 1: Power supply 92…275V AC (50/60 Hz);

recommended cable size min. 0.3 sq. in. (0.75 mm²)

Figure 2: Power supply 9…36V DC (max. 9 W);

recommended cable size min. 0.3 sq. in. (0.75 mm²)

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Conguring Input/Outputs (I/O)

Power Connections

Auxiliary Power

Display

Sensor Input

Ethernet

USB

RS-Interface DIP switch

Solid-State Relay

Digital Output/Input

Analog Output

RS-Interface

Input/Output Description Terminal

Analog output* 0…20 mA, 4…0 mA, RL < 800 Ohm, 0…10 mA 7 (+), 8 (-), 9 (GND) Digital output 1* Open collector max. 10 kHz, Passive max. 32V DC, <100 Hz 100 mA, >100 Hz 20 mA,

3 (-),4 (+)

Active 24V DC, 20 mA, (can be powered by analog output if not used)

2* Open collector max. 10 kHz, Passive max. 32V DC, <100 Hz 100 mA, >100 Hz 20 mA,

Active 24V DC, 20 mA, (can be powered by analog output if not used)

1 (-) 2 (+)

3 Solid-state relays max. 230V AC, 500 mA, max. 1 Hz (function is linked to Output 2) S1 and S2 Digital input* 5…30V DC 5 (-) and 6 (+) RS interfaces* RS232, RS485 and RS422 with Modbus RTU.

Mode can be configured by DIP switches also termination ON or OFF. For the RS485, connect the A wire to the Y terminal and the B wire to the Z terminal.

422 232 485

A RxD B Z TxD B Y A

G (GND)

USB USB Device CDC (Host Mass Storage) Micro USB Ethernet* Ethernet Interface connection RJ45 socket

* All marked inputs and outputs are according to safety data TNV-1 IEC 60950-1.

Input and Output Cable Connections

For the normal I/Os, use shielded cables. Connect the shield of the cable to one of the grounding screws. Recommended cable is LiYCY size min. 0.06 sq. in. (0.14 mm²).

Solid-State Output

If using a second cable gland for the normal I/Os, use one cable and cable gland for the power supply and solid-state relay. Recommended cable size is min. 0.3 sq. in. (0.75 mm²).

• USE SEPARATE CABLE INLETS FOR CABLES CONNECTED TO THE SOLID-STATE RELAY OUTPUT AND CABLES CONNECTED TO THE OTHER INPUT/OUTPUTS.

• WITH MULTIPHASE POWER, SOLID-STATE RELAY SHOULD HANDLE ONLY THE SAME PHASE THAT IS USED FOR POWERING THE METER.

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Operation

OPERATION

Function Buttons

All programming is accomplished using the three function buttons on the front of the unit. Screen navigation and digit and parameter selection is performed by a combination of these buttons.

Use the up-arrow to scroll through the menu screens or to advance numerical digits to change values. Use the right-arrow to select digits from left to right and allows or to enter a submenu. Use EXIT SAVE to save changed values, return to a previous menu or toggle between Measuring mode and Programing mode.

Display Icons

Minor battery power (Realtime clock) W Sensor warming

Device error 0 Sensor not connected

No keyword active M Sensor measuring

USB active S Simulation active

Menu Header

MainMenu

MeterSetup

Submenu

Indicates a Submenu

Scroll Bar

Initial Screens

From the Main Menu, press EXIT SAVE to display the current values and system information. The rst screen to display depends on the application type (open channel or tank).

First screen for

open channel applications:

Parameter Value

Volume 305.6 m Level 0.50 m Flow 8.85 m

Unit of

Measure

Icons

First screen for tank applications: Second screen for both applications.

Parameter Value

Unit of

Measure

Application

Version

Tag

Tag: iSonic 4000

1.2.00

Volume 50.3 m Level 0.503 m

Icons

Date & Time

Parameter,

Value & Unit

2017-07-30 10:05 Current 10.184 mA

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Operation

Setting a PIN

The iSonic 4000 flow meter security feature allows the option to restrict access to the meter by way of a 6-digit Personal Identification Number (PIN). The system administrator can set up a single PIN for each of the three different levels of access:

• Administration – allows access to all iSonic 4000 flow meter menu configuration screens.

• Service – allows access to service-level and user-level menu configuration screens.

• User – allows access only to user-level menu configuration screens.

OTE:N For a lost PIN, Contact Badger Meter Technical Support at 800-456-5023 for a replacement PIN.

Not all levels of access need to be set. If no PINs are set up, any user will have access to all functions.

1. From the Main Menu, press the right-arrow.

2. From the Meter Setup menu, press the up-arrow until the Pin menu is displayed.

3. Press the right-arrow to display the PINS Control menu.

4. Press the right-arrow to highlight ON or OFF.

5. With either ON or OFF highlighted, press the up-arrow to display ON.

6. Press EXIT SAVE to save the ON setting.

7. With the Control menu highlighted, press the up-arrow to display the required security level (user, service, or admin).

8. With the required security level highlighted, press EXIT SAVE to display the rst of six zeros (digits).

9. Press the up-arrow to change the rst digit, followed by pressing the right-arrow to select the next digit.

10. Press the EXIT SAVE button to save the PIN number for that security level.

Logging In

To change any parameter, the PIN entered must provide the proper security privilege required by the parameter. To enter a PIN, go to the Login menu and enter the PIN for the required security level. Once you are properly logged in, the unlocked icon appears on the meter display.

OTE:N A PIN Error message displays if the incorrect PIN is entered.

Logging Out

To log out, follow steps 1 through 8 under "Setting a PIN". At step 9, enter an invalid PIN, then press EXIT SAVE.

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Programming

PROGRAMMING

Main Menu

From the Main Menu, you can access these submenus, each of which is described on the following pages:

• Meter Setup

• Measurements

• Input and Outputs

• Totalizer Reset

• Communication

• Miscellaneous

• Information

• Pin The security levels are:

Administrative

Service

User

Parameters indicated by the battery icon, if changed, will affect battery performance.

To program the security levels, see "Setting a PIN" on page 13. No passwords were set at the factory.

Page 14 November 2018HYB-UM-02509-EN-04

Meter Setup Menu

Programming

Application Tank

Open Channel

Sensor Interval

WarmUpTime

LowerRangeValue

UpperRangeValue

Offset

Select for a tank application.

Select for an open channel application.

Setup of time measurement interval(s); default value is 1 second; larger interval (for instance, 300 seconds) is set when unit is powered from battery

Powering time of sensor(s) before measurement; larger interval is set when unit is powered from battery

The minimum level value of used sensor = 4 mA in selected level units

The maximum level value of used sensor = 20 mA in selected level units

Level offset in selected level units, depends of sensor mounting position

Page 15 November 2018 HYB-UM-02509-EN-04

Programming

Measurement Menu

Length

Flow Rate

Volume

Establishes the unit of measure for the length

Display Length Unit

ft Feet m Meter in. Inch

cm Centimeter

mm Millimeter DecimalPlaces – set of the decimal places of the Length values Establishes the unit of measure for the flow rate

Display Flow Unit Display Flow Unit

L/s Liters/Second gal/s Gallons/Sec. L/min Liters/Minute gal/min Gallons/Min. L/h Liters/Hour gal/h Gallons/Hour m3/s Cubic Meters/Sec. MG/d MillionGallons/Day m3/min Cubic Meters/Min. IG/s ImperialGallons/Sec. m3/h Cubic Meters/Hour IG/min ImperialGallons/Min. ft3/s Cubic Feet/Sec. IG/h ImperialGallons/Hour ft3/min Cubic Feet/Min. Bbl/min Barrel/Min ft3/h Cubic Feet/Hour.

DecimalPlaces – set of the decimal places of the Flow Rate values

Display Volume Unit Display Volume Unit

L Liters MG MegaGallons hL HectoLiter IG Imperial Gallons m3 Cubic Meters bbl Barrel

Ft gal US Gallons

DecimalPlaces – set of the decimal places of the Volume values

Cubic Feet Aft Acre Feet

Page 16 November 2018HYB-UM-02509-EN-04

Equation SelectionAQ/h Table selection is possible only from the Flow Meter Tool software

Display Description

Exponential Eq Exponential Function Q = K h

exp

Contract.Weir Contracted Weir

Suppress.Weir Suppressed Weir

CipolettiWeir Cipoletti Weir VNotchWeir30° V Notch Weir 30° VNotchWeir45° V Notch Weir 45° VNotchWeir60° V Notch Weir 60° VNotchWeir90° V NotchWeir 90°

ManningRect. Manning Rectangle Flume

ManningPipe Manning Pipe

Pars.Flume1" Parschall Flume 1" Pars.Flume2" Parschall Flume 2" Pars.Flume3" Parschall Flume 3" Pars.Flume6" Parschall Flume 6"

Pars.Flume9" Parschall Flume 9" Par.Flume12" Parschall Flume 12" Par.Flume18" Parschall Flume 18" Par.Flume24" Parschall Flume 24" Par.Flume36" Parschall Flume 36" Par.Flume48" Parschall Flume 48" Par.Flume60" Parschall Flume 60"

Manh.Flume4" Manhole Flume 4" Manh.Flume6" Manhole Flume 6"

Manh.Flume8" Manhole Flume 8" Manh.Flume10" Manhole Flume 10" Manh.Flume12" Manhole Flume 12"

Equation Params

Exponent value in for equation (Q= K h exp) Exponent

Coefficient value in for equation (Q= K h exp) Coefficient

Measured profile width (Weirs, Manning equation) Width

Rectangular profile slopes angle (Manning equation) Angle

Measured pipe Radius (Manning equation) Radius

Water Surface Slope (Manning equation) WaterSurfaceSlope

Surface Roughness coefficient (Manning equation) SurfaceRoughness

Maximum Water Level MaximumWaterLevel

Flow Rate Upper Range Value UpperRangeValue

Maximum Water Level /SetDefaultVal. Set of the Maximum Water Level for the selected primary element – the value is possible to edit further.

Upper Range Value /Calculate Is calculating the maximal Flow Rate value for Maximal Water Level - the value is possible to edit further – this parameter is used also for outputs (Upper Range Value=100% - full range)

Programming

Page 17 November 2018 HYB-UM-02509-EN-04

Programming

Open Channel Calculation

Volumetric flow is calculated from actual water level. Actual water level is limited by the maximum water level. The Exponential Equation for general Parshall or Manhole flume: Q=K.Q

exp

Q – Volumetric flow [m³/s] K – Coefficient [m

(3-n)

/s] h – Water level [m] exp – Exponent [-]

Predefined Flume Equation [m³/s, m] Max. Water Level [m]

Parshall flume 1 in. Q = 0.0604 • h Parshall flume 2 in. Q = 0.1207 • h Parshall flume 3 in. Q = 0.1771 • h Parshall flume 6 in. Q = 0.3810 • h

Parshall flume 9 in. Q = 0.5350 • h Parshall flume 12 in. Q = 0.7050 • h Parshall flume 18 in. Q = 1.0670 • h Parshall flume 24 in. Q = 1.4290 • h Parshall flume 36 in. Q = 2.1900 • h Parshall flume 48 in. Q = 2.9600 • h Parshall flume 60 in. Q = 3.7500 • h Manhole flume 4 in. Q = 0.2343 • h Manhole flume 6 in. Q = 0.3026 • h Manhole flume 8 in. Q = 0.3424 • h

Manhole flume 10 in. Q = 0.3868 • h Manhole flume 12 in. Q = 0.4345 • h

1.55

1.57

1.58

1.59

1.95

0.230

0.260

0.667

0.724

0.876

0.925

0.149

0.227

0.313

0.396

0.457

Contracted rectangular weir

Equation Q = 1.84 • (L - 0.2 • h) • h

1.5

Q – Volumetric flow [m³/s]

1.84 – Coefficient [√m/s] L – Width [m] h – Water level [m]

Suppressed rectangular weir

Equation Q = 1.84 • L • h

1.5

Q – Volumetric flow [m³/s]

1.84 – Coefficient [√m/s] L – Width [m] h – Water level [m]

Cipoletti rectangular weir

Equation Q = 1.84 • L • h

1.5

Q – Volumetric flow [m³/s]

1.84 – Coefficient [√m/s] L – Width [m] h – Water level [m]

V-notch weir 30°

Equation Q=8√ • tan

2 • g

(

)

Q – Volumetric flow [m³/s] g – Standard gravity 9.80665 [m/s2] h – Water level [m]

• 0.586 • (h + 0.0021)

2.5

Page 18 November 2018HYB-UM-02509-EN-04

V-notch weir 45°

Equation Q=8√ • tan

Q – Volumetric flow [m³/s] g – Standard gavity 9.80665 [m/s2] h – Water level [m]

V-notch weir 60°

Equation Q=8√ • tan

Q – Volumetric flow [m³/s] g – Standard gavity 9.80665 [m/s2] h – Water level [m]

V-notch weir 90°

Equation Q=8√ • tan

Q – Volumetric flow [m³/s] g – Standard gavity 9.80665 [m/s2] h – Water level [m]

2 • g

(

• 0.580 • (h + 0.0015)

)

• 0.577 • (h + 0.0012)

)

• 0.578 • (h + 0.0008)

)

Programming

2.5

2/3

)

1/2

A Rh=A/P

• √I• h • L +

2/3

• √ I •

| h > r

)

| h ≤ r

)

Manning equation: Q = 1/n Rh Manning rectangular

Equation Q =

1 n

(

Q – Volumetric flow [m³/s] n – Gauckler-Manning coefficient [s/3√m] L – Width [m] h – Water level [m] a – Angle [°] I – Water surface slope [m/m]

Manning pipe

Equation Q =

2 • π - 2 • arcsin

a =

2 • arcsin

Q – Volumetric flow [m³/s] n – Gauckler-Manning coefficient [s/3√m] L – Width [m] h – Water level [m] I – Water surface slope [m/m]

(a - sina) • r

(

( (

tga

h • L+

2 • h

sina

2 a 2

2 • h • r - h

√

2 • h • r - h

(a - sina) • r

(

( )

tga

)

where

Material n = s/3√m Material n = s/3√m Material n = s/3√m Glass , PVC 0.010 Gravel, firm 0.023 Natural channels, poor 0.060

Cement, concrete, steel 0.011 Earth channel, gravelly 0.025 Floodplains, heavy brush 0.075 Brick 0.015 Earth channel, weedy 0.030 Floodplains, trees 0.150 Earth, smooth 0.018 Natural streams, clean 0.035 Earth channel, clean 0.022 Floodplains, light brush 0.050

Page 19 November 2018 HYB-UM-02509-EN-04

Programming

Input/Outputs Menu

Analog Output Range

Alarm Mode

Compensation

Establishes the range of the analog output signal: 0…100% (= full scale). The following current output ranges are available:

• 0…20 mA

• 4…20 mA

• 0…10 mA

Analog output active

Analog output passive

OTE:N If an error message displays, set the current according the

programing of the Alarm Mode below. When you select bidirectional

operation, you can signal the flow direction via digital outputs. This parameter configures the behavior of the analog output during alarm conditions. The options are OFF, 3.5 mA and 23 mA.

• OFF: Analog signal is based on flow rate and always within the configured range.

• 3.5 mA: During alarm conditions, the analog signal is 3.5.

• 23 mA: During alarm conditions, the analog signal is 23 mA.

For example, if the analog range is 4…20 mA and the alarm mode is set to 23 mA, then during a full scale flow alarm condition, the analog output current will be 23 mA. Correction of the current value output.

Digital Input

Digital input lets you reset totalizers (remote reset), interrupt flow measurement (PosZeroReturn) or ADE. Input switching is provided by applying an external potential of 5…30V DC

or by an internal voltage source of 24V DC (analog output if not used).

Page 20 November 2018HYB-UM-02509-EN-04

Digital Outputs You can configure functional operation of the 2 digital outputs. For example, you can select

Forward Pulse for the digital output and define the pulses per totalizer unit via pulse scale.

Digital Outputs 1 and 2SThe two outputs can be operated as open collector passively or actively.

Passive output

Active output (if analog output is not used)

Programming

Solid-State Relay

The solid-state relay is functionally linked with Output 2. See "Out 1 / 2 Function" below.

Page 21 November 2018 HYB-UM-02509-EN-04

Programming

Digital Outputs Pulse Width

Pulse/Unit

Out 1 /2 Function

Output 1 /2 Type

This parameter establishes the ON duration of the transmitted pulse. The configurable range is from 0…2000 ms. If 0 ms is configured, pulse width is automatically adapted depending on pulse frequency (pulse/pause ratio 1:1).

During the configuration the program checks if pulses/unit and pulse width are in accordance with full scale defined. If not, an error alarm displays and scale, pulse width or full scale need to be adapted. The Pulses/Unit parameter lets you set how many pulses per unit of measure to transmit. The maximum output frequency of 10,000 pulses/sec. (10 kHZ) must not be exceeded. The following functions can be selected for the Output 1, Output 2 and the

Solid-State Relay. The Solid-State Relay function is linked functionally with Output 2.

Function Out1 Out2 / Solid-State Relay

Off X X

Forward pulse X X

Min/Max Alarm X X

Error alarm X X

Pump Control X X

Test X X ADE X

• OFF: Digital output is switched off.

• Forward pulse: Generates pulses during forward flow conditions.

• Min/Max Alarm: Indicates when flow rate exceeds thresholds defined by Set Min. or Set Max. in % of full scale. See “Figure 3: Tank volume or open-

channel flow rate” on page 23.

• Error alarm: Indicates when the meter has error an condition.

• Pump Control: Starts or stops the pump. See “Figure 3: Tank volume or

open-channel flow rate” on page 23.

• Test: Used only for the Verification Device.

• ADE: Used for BEACON and AquaCUE connectivity.

The output type parameter lets you set the output switch to “normally closed“ or “normally open“.

Output 1 /2 Set Min

Output 1 /2 Set MaxSThe Flow Max Set Point establishes, as a percentage of full scale flow, the

Flow SimulationSFlow Simulation provides analog and digital output simulation based on a percentage of the full scale

flow in cases where no real flow is occurring. The range of simulation includes 0…100% in steps of 10% of the full scale flow. This function remains active when you exit the menu. You must set it to Off to deactivate it. If the simulation is still active, a character “S” displays in the Measuring mode.

The flow Min Set Point establishes, as a percentage of full scale flow, the minimum threshold at which the output alarm activates. Select thresholds in 1% steps. Flow rates below or above the threshold activate the output alarm.

maximum threshold at which the output alarm activates. Select thresholds in 1% steps. Flow rates below or above the threshold activate the output alarm.

Page 22 November 2018HYB-UM-02509-EN-04

Programming

Clear Total

Total

Figure 3: Tank volume or open-channel flow rate

Resets the totalizer within the ClearTot item on the Flow Meter Tool software.

Page 23 November 2018 HYB-UM-02509-EN-04

Programming

Communications Menu

Interfaces Modbus® RTU RS232, RS485 and RS422 with Modbus RTU.

Mode can be configured by DIP switches also if termination ON or OFF.

Modbus Address Address available from 1…247

RS232, RS422, RS485 Baudrate: 1200, 2400, 4800, 9600, 19200, 38400 Bd

Parity: Even, Odd, Mark, Received Packets, Sent Packets

Ethernet Modbus TCP/IP with MEAP-Header

IP Address IPv4 address default 192.168.1.60 IP Mask IPv4 subnetting reference default 255.255.255.0 IP Gateway Gateway address default 192.168.1.1 MAC Address Media-Access-Control-Address

ADE Control ON or OFF

Protocol 1 or 2 Dial 4…9 Resolution 0.001 / 0.01 / 0.1 / 1 / 10 / 100 / 1000 / 10,000

Miscellaneous

Power up The number of times that the unit has been powered on. Language The unit supports these languages: English, German, Czech, Spanish, French, Russian Date Set the system date in the format [DD.MM.YY]; used for data logging. Time Set the system time in the format [HH.MM.SS]; used for data logging. Contrast The contrast of the display can be adjusted between 14 (low) and 49 (high). Datalog Period The data logging period can be adjusted to every 10 min / 20 min / 30 min / 1 h / 24 h.

There is a 2 MB memory with about 130,000 data records for data logging available. The logging capacities (uni-directional mode) and durations are:

10 min up to 2.50 years 20 min up to 5 years 30 min up to 7.5 years 1 h up to 15 years 24 h up to 260 years

The logging information can be downloaded by a PC program Flow Meter Tool.

Page 24 November 2018HYB-UM-02509-EN-04

Programming

Info Menu

Serial Number Serial number of the electronic board. Version Software version of the device. Compilation Date Date of the software version. Otp CRC Checksum of software update Application CRC Checksum of application

PIN Menu

The menus and parameters can be secured via three password levels. See "Setting a PIN" on page 13.

• Administrator PIN

• Service PIN

• User PIN The password protection is a 6-digit PIN [000000] and is deactivated at the factory. The first time you use the unit, activate the password protection Control = On and enter login with the password 000000. Then go back to the PIN again and enter [User], [Service] and [Admin] password. Once the password protection has been activated, enter your PIN under Login and the lock open symbol appears. The PIN grants you access to Administrator, Service or User levels with the respective access rights. You can now move to the

menu and enter parameters. Without a login, you can read all parameters, but cannot change them.

Control Activate and deactivate the PIN User User logged in with this PIN can access all User levels, but do not have access to Service or

Admin functions.

Service User logged in with this PIN will have access to both service and user-level procedures. User at this

level will not have access to administrative functions.

Admin User logged in with this PIN will have access to both service and user-level procedures. Random Number In case of losing PIN read the random number. This number has to be sent to Badger Meter support,

which is able to generate the Emergency PIN. Between reading random number and entering received emergency PIN, do no try to play with emergency PIN and do not restart the meter.

Emergency PIN In case of losing PIN read the random number. This number has to be sent to Badger Meter support,

which is able to generate the emergency PIN. Between reading random number and entering received emergency PIN, do no try to play with emergency PIN and do not restart the meter.

Login Menu

Page 25 November 2018 HYB-UM-02509-EN-04

Main Board

LED1

LED2

LED3

LED10

Troubleshooting

TROUBLESHOOTING

The following error messages may display:

Description Possible Cause Recommended Action

Pulse Output Pulse rate exceeds the maximum

EEPROM Configuration file is missing Contact support Configuration Configuration file is corrupted Contact support Low Battery Low backup battery (memory) Contact support Measure Timeout

Measurement was not completed within specific time Contact support

Control LED

Reduce pulse scale (pulse/unit) and/or reduce pulse width configuration

LED 7 LED 6 LED 8

Display Board

LED 13 LED 5

The following LEDs on the board control the operation of the device: LED1 No function attached LED3 Communication – transmit (On = active) LED5 Flash memory activity (DISK) LED6 Digital output #1 (On = active) LED7 Digital output #2 (On = active) LED8 No function attached LED10 Power ON (On = active) LED13 USB, HOST mode (On = active)

Replace Meter’s Electronics

WARNING

DISCONNECT AUXILIARY POWER BEFORE OPENING THE BODY COVER.

1. Pull out all the plugs.

2. Loosen screws S1-S4 and take out circuit board.

3. Insert the new circuit board and attach it by fastening the screws S1-S4.

4. Plug in all plugs.

5. If necessary, congure the new board.

Page 26 November 2018HYB-UM-02509-EN-04

SPECIFICATIONS

Type iSonic 4000 Auxiliary power 92…275V AC (50/60 Hz), < 14 VA optional 9…36V DC, < 4 W

Analog output

Level sensor input 4…20 mA from level sensor

Digital outputs

Digital input 5…30V DC; totalizer reset, positive return zero, BEACON/AquaCUE connectivity Programming port Mini USB, IP67 Configuration 3 front-panel mounted push-buttons Communication RS485 Modbus RTU, Modbus TCP/IP Ethernet, BEACON/AquaCUE connectivity Pulse length Configurable up to 2000 msec Datalogger 2 MB capacity with 130,000 logged lines: date, level, flow rate, tank volume Display Graphical LCD 64 × 128, backlight, actual flow rate, totalizers, status display Body Die cast powder-coated aluminium, protection class IP67 Cable inlet Supply and signal cables 2 × M20; cable glands included Signal cable From meter M20; cable gland included Ambient temperature

Sensors

Security Three level password Languages English, Spanish, French, German, Italian, Czech, Russian

Channel selection

4…20 mA, 0…20 mA, 0…10 mA ≤ 800 Ohm, active or passive; Assigned parameter depends on flow meter mode

2 open collectors; passive: max. 32V DC, 0…100 Hz 100 mA, 100…10.000 Hz 20 mA; active: 24V DC, max 20 mA; Select active pulse, min/max alarm, error messages or pump control Solid-state relay (n.o./n.c.) max 230V AC, 500 mA, 1 Hz; Function is linked with open collector output 2

-20…60° C

Measuring

range

4. 92 in.

(0…1250 mm)

Contracted rectangular weir, suppressed rectangular weir, Cipoletti weir; V-notch weir (30°, 45°, 60°, 90°); Parshall flume (1, 2, 3, 6, 9, 12, 18, 24, 36, 48 and 60 in.); Manhole flume (4, 6, 8, 10 and 12 in.); table entry, exponential equation, Manning rectangle flume, Manning pipe

Offset Beam width Material Accuracy Deadband

2 in.

(50 mm)

2 in.

(50 mm)

PVDF

0.125 in. (3 mm)

Specications

2 in.

(50 mm)

Page 27 November 2018 HYB-UM-02509-EN-04

Dimensions

DIMENSIONS

9.80 in.

(249 mm)

5.83 in.

(148 mm)

3.15 in.

(60 mm)

6.46 in.

(164 mm)

Ø 0.20 in. (5.2 mm)

2.56 in.

(65 mm)

Figure 4: iSonic 4000 flow computer

M20 (×2)

3.15 in.

(60 mm)

0.44 in.

(11.20 mm)

(57.00 mm)

2.24 in.

0.43 in.

(11.00 mm)

11°

0.38 in. (9.60 mm)

(53.29 mm)

0.38 in. (9.7 mm)

(101.50 mm)

2.10 in.

Ø 1.34 in. (34.0 mm)

4.00 in.

0.38 in.

(9.60 mm)

1.00 in.

(25.3 mm)

11°

0.43 in. (11.00 mm)

5.00 in.

(127 mm)

2.00 in.

(76.00 mm)

0.19 in.

(3.00 mm)

Figure 5: Sensor bracket

Page 28 November 2018HYB-UM-02509-EN-04

Main Menu Program Structure

MAIN MENU PROGRAM STRUCTURE

Meter Setup

Application Tank

Open Channel

Sensor Interval

Warm Up Time Lower Range Value Upper Range Value Offset

Measurements

Length Unit ft

m in cm mm

Decimal Places

Flow Rate Unit L/s

L/min L/h m³/s m³/min m³/h ft³/s ft³/min ft³/h gal/s gal/min gal/h MG/D IG/s IG/min IG/h bbl/min

Decimal Places

Volume Unit L

hL m³ ft³ gal MG IG bbl Aft

Decimal Places

Measurements (continued)

Equation Selection Table

Exponential Eq Contract. Weir Suppress. Weir Cipoletti Weir V NotchWeir30° V NotchWeir45° V NotchWeir60° V NotchWeir90° Manning Rect. Manning Pipe Pars. Flume 1" Pars. Flume 2" Pars. Flume 3" Pars. Flume 6" Pars. Flume 9" Par. Flume 12" Par. Flume 18" Par. Flume 24" Par. Flume 36" Par. Flume 48" Par. Flume 60" Manh. Flume 4" Manh. Flume 6" Manh. Flume 8" Manh. Flume 10" Manh. Flume 12"

Equation Params Exponent

Coefficient Width Angle Radius Water Surface Slope Surface Roughness Max. Water Level SetDefaultVal.

Exit Max. Water Level Upper Range Value Calculate

Exit

Page 29 November 2018 HYB-UM-02509-EN-04

Main Menu Program Structure

Inputs/Outputs

Analog Output Select Range 4…20 mA

0…20 mA 0…10 mA

Alarm Mode Off

23 mA

3.5 mA

Compensation

Digital Input Off

Remote Reset Pos Zero Reset ADE

Digital Output Pulse Width

Pulse/Unit Out 1 function Off

Forward Pulses Min/Max Alarm Error Alarm Test Pump Control ADE

Out 1 Type Normally Open

Normally Close Out 1 Set Min Out 1 Set Max Out 2 Function Off

Forward Pulses

Min/Max Alarm

Error Alarm

Test

Pump Control Out 2 Type Normally Open

Normally Close Out 2 Set Min Out 1 Set Min

Simulation Off

+100.0% +90% +80% +70% +60% +50% +40% +30% +20% +10%

0.0%

Total

Total Clear Tot

Exit

Communications

Modbus MODBUS Address

RS-232/422/485 Baud Rate 1200

Parity Even

Ethernet Received Packets

Sent Packets IP Address IP Gateway MAC Address

ADE Control On

Off

Protocol 1

2 Dial 4…9 Resolution 0.0001…10000

Miscellaneous

Power up Language

Date [DDMMYY] Time [HHMMSS] EEPROM Format

Contrast Datalog Period 10 min

English Español Deutsch Français Český

Exit

20 min 30 min 1 h 24 h

Info

Serial Number Version Compilat. Date Otp CRC Applicat. CRC

Control User Service Admin Random Number Emergency PIN

2400 4800 9600 19200 38400 115200

Odd

Italiano Türkçe

P Polski

Login

Page 30 November 2018HYB-UM-02509-EN-04

Flow Meter ModBus® Register Table

FLOW METER MODBUS® REGISTER TABLE

Address Registers Rights Name iSonic

0x0000 U16 Read only PRODUCT_CODE 7: iSonic 0x0001 8 Read only PRODUCT_NAME “iSonic 4000” 0x0009 16 Read only FW_NAME "iSonic_A_STM32F107RC" 0x0019 10 Read only APP_VERSION Version 0x0023 16 Read only COMPILATION_DATE Date of compilation 0x0033 16 Read only COMPILATION_TIME Time of compilation 0x0043 5 Factory IDENTIFICATION_NUMBER Unique number 0x0048 3 Read only OTP_BOOT_CHECKSUM Checksum 0x004B 3 Read only FLASH_OS_CHECKSUM Checksum

0x0081 U16 User POWER_LINE_FREQUENCY

0x0095 U16 Service ANALOG_OUTPUT_RANGE

0x00A1 U16 Service OUT1_LOW Digital Output setting 0x00A2 U16 Service OUT1_HIGH Digital Output setting

0x00A3 U16 Service OUT1_MODE

0x00A4 U16 Service OUT1_OPERATION

0x00AE U16 Service OUT2_LOW Digital Output setting 0x00AF U16 Service OUT2_HIGH Digital Output setting

0x00B0 U16 Service OUT2_MODE

0x00B1 U16 Service OUT2_OPERATION

0x0114 U16 User LANGUAGE

0x0115 Float Read only MEASURE Dry calibration 0x0119 U16 Read only MEASURE_COUNTER Dry calibration

0: 50 Hz 1: 60 Hz 1: 4…20 mA 2: 0…20 mA 3: 0…10 mA

0 normally open 1 normally closed 0: Off 1: Comparator 3: Error alarm 4: Forward 10: Test 14: Pump

0 normally open 1 normally closed 0 Off 1 Min/Max Alarm 3 Error alarm 4 Forward pulses 10 Test 14 Pump control 0 English 1 German 2 Czech 3 Spanish 4 French 5 Russian 6 Italian 7 Turkish

Page 31 November 2018 HYB-UM-02509-EN-04

Flow Meter ModBus® Register Table

Address Registers Rights Name iSonic

1: save configuration 2: restore configuration 6: save totalizers 7: clear totalizers 8: clear totalizers 14: current loop calibration point A 15: current loop calibration point B 16: current loop calibration complete 22: default save

0x0125 U16 Admin COMMAND

23: remote reset 24: default restore 26: make file system 34: press key up 35: press key right 36: press key save exit 38: print screen 41: open channel – calculate upper range 42: open channel – use default water

level 0x0126 Float Factory CURRENTLOOP_POINTA Dry calibration 0x0128 Float Factory CURRENTLOOP_POINTB Dry calibration

Not stored in non-volatile memory 0:

0.0%

10: + 10.0%

20: + 20.0%

30: + 30.0%

40: + 40.0%

50: + 50.0%

60: + 60.0%

70: + 70.0%

80: + 80.0%

90: + 90.0%

0x012A U16 Service SIMULATION

100: +100.0%

65408: Off

65436: -100.0%

65446: - 90.0%

65456: - 80.0%

65466: - 70.0%

65476: - 60.0%

65486: - 50.0%

65496: - 40.0%

65506: - 30.0%

65516: - 20.0%

65526: - 10.0% 0x012B U32 Read only RANDOM Security

0: none 0x012E U16 Service ALARM_MODE_OF_ ANALOG_OUTPUT

3: 23 mA

4: 3.5 mA 0x012F U32 Write only REMOTE_LOGIN Security 0x0202 Float Service PULSE_PULSES_PER_M3 Digital Output setting 0x0204 U16 Service PULSE_WIDTH Digital Output setting 0x0205 U16 Service OUT_LOW OBSOLETE

Page 32 November 2018HYB-UM-02509-EN-04

Flow Meter ModBus® Register Table

Address Registers Rights Name iSonic

0x0206 U16 Service OUT_HIGH OBSOLETE 0x0226 6 Service DATETIME Date & Time

Bit0: Low Battery Bit1: Measure Timeout Bit2: Table Error Bit6: Flow Overload Warning

0x0232 U16 Read only FAULT

Bit7: Disk Error Bit8: Configuration Error Bit9: Pulse Overload Warning Bit10: Sensor Disconnected Error Bit11: Sensor Shorted Error

0x0233 8 Read only PORT Debug information

0x023D U16 Admin PASSWORD_CONTROL Security

0x023E 4 User PASSWORD_SET_USER Security 0x0242 4 Service PASSWORD_SET_SERVICE Security 0x0246 4 Admin PASSWORD_SET_ADMIN Security 0x025B U64 Read only FS_TOT Internal Disk Size [byte] 0x025F U64 Read only FS_FRE Internal Disk Free Space [byte]

10: 10 min 20: 20 min

0x0263 U16 Service DATALOGGER_PERIOD

30: 30 min 61: 1 hour

84: 24 hour 0x0267 U16 Service MEDIAN Filter setting 0x0268 U16 Service MOVING_AVERAGE Filter setting 0x0279 Float Read only ANALOG_OUTPUT_K Dry calibration 0x0281 Float Read only ANALOG_OUTPUT_Q Dry calibration 0x02B3 Float Service ANALOG_OUTPUT_ COMPENSATION Analog Output Compensation 0x02E3 U32 Read only POWER_UP_COUNTER Power up counter

0x0300 U16 Admin DATAPROCESSING_TANK_ OPENCHANNEL

0 Tank

1 Open Channel

44 Feet

45 Meters 0x0301 U16 User UNITCODES_LENGTH

47 Inches

48 Centimeters

49 Millimeters

15 Cubic Feet Per Minute

16 Gallons Per Minute

17 Liters Per Minute

18 Imperial Gallons Per Minute

19 Cubic Meter Per Hour

22 Gallons Per Second

23 Million Gallons Per Day

24 Liters Per Second 0x0302 U16 User UNITCODES_ VOLUMETRICFLOW

26 Cubic Feet Per Second

28 Cubic Meters Per Second

30 Imperial Gallons Per Hour

130 Cubic Feet Per Hour

131 Cubic Meters Per Minute

133 Barrels Per Minute

136 Gallons Per Hour

137 Imperial Gallons Per Second

138 Liters Per Hour

Page 33 November 2018 HYB-UM-02509-EN-04

Flow Meter ModBus® Register Table

Address Registers Rights Name iSonic

40 Gallons 41 Liters 42 Imperial Gallons 43 Cubic Meters

0x0303 U16 User UNITCODES_VOLUME

46 Barrels 112 Cubic Feet 236 Hectoliters 240 Mega Gallons 241 Acre Feet

0x0304 U16 User DECIMALPLACES_LENGTH Number of decimal places of length

0x0305 U16 User DECIMALPLACES_ VOLUMETRICFLOW

Number of decimal places of volumetric flow

0x0306 U16 User DECIMALPLACES_VOLUME Number of decimal places of volume

0: Open Channel Table 3: Contracted Rectangular Weir 4: Suppressed Rectangular Weir 5: Cipoletti Weir 7: Manning Equation Rectangular Channel 8: Manning Equation Pipe 9: V Notch Weir 30° 10: V Notch Weir 45° 11: V Notch Weir 60° 12: V Notch Weir 90° 13: Parshall Flume 1" 14: Parshall Flume 2"

0x0307 U16 Admin OPENCHANNEL_EQUATION

15: Parshall Flume 3" 16: Parshall Flume 6" 17: Parshall Flume 9" 18: Parshall Flume 12" 19: Parshall Flume 18" 20: Parshall Flume 24" 21: Parshall Flume 36" 22: Parshall Flume 48" 23: Parshall Flume 60" 24: Manhole Flume 4" 25: Manhole Flume 6" 26: Manhole Flume 8" 27: Manhole Flume 10" 28: Manhole Flume 12" 29: Exponential Equation

0x0308 Float Admin SENSOR_ UPPERRANGEVALUE Sensor description [m]

0x030A Float Admin SENSOR_ LOWERRANGEVALUE Sensor description [m]

0x030C Float Factory SENSOR_ DIVISIONTOCURRENT_K Dry calibration 0x030E Float Factory SENSOR_ DIVISIONTOCURRENT_Q Dry calibration 0x0310 Float Read only SENSOR_WATERLEVEL Actual water level 0x0312 Float Read only DATAPROCESSING_ OPENCHANNELFLOW Actual volumetric flow 0x0314 Float Read only DATAPROCESSING_TANKVOLUME Actual tank volume 0x0316 Float Read only TOTALIZER Totalizer 0x0318 Float Read only SENSOR_CURRENT Sensor actual current

0x031A Float Service OPENCHANNEL_ UPPERRANGEVALUE Open channel description

0x031C Float Service TANK_ UPPERRANGEVALUE Tank description 0x031E U16 Service MEASURE_WARMUPTIME Sensor setting 0x031F U16 Service MEASURE_INTERVAL Sensor setting

Page 34 November 2018HYB-UM-02509-EN-04

Flow Meter ModBus® Register Table

Address Registers Rights Name iSonic

0x0320 16 User DESIGNATION_CURRENT UTF-8 Designation of sensor current 0x0330 16 User DESIGNATION_ WATERLEVEL UTF-8 Designation of water level 0x0340 16 User DESIGNATION_FLOW UTF-8 Designation of flow 0x0350 16 User DESIGNATION_VOLUME UTF-8 Designation of volume 0x0360 32 User DESIGNATION_TAG UTF-8 Designation of device 0x0380 Float Service SENSOR_ WATERLEVELOFFSET Offset 0x0388 Float Admin SENSOR_ UPPERRANGEVALUE_ ACTUALUNIT Sensor description

0x038A Float Admin SENSOR_ LOWERRANGEVALUE_ ACTUALUNIT Sensor description

0x0390 Float Read only SENSOR_WATERLEVEL_ ACTUALUNIT Actual water level

0x0392 Float Read only

0x0394 Float Read only DATAPROCESSING_ TANKVOLUME_ACTUALUNIT Actual tank volume 0x0396 Float Read only TOTALIZER_ACTUALUNIT Totalizer 0x0398 Float Service SENSOR_ WATERLEVELOFFSET_ ACTUALUNIT Offset

0x039A Float Service

0x039C Float Service TANK_U PPERRANGEVALUE_ ACTUALUNIT Tank description 0x0400 Float Admin OPENCHANNEL_ EXPONENT Open channel calibration 0x0402 Float Admin OPENCHANNEL_ COEFFICIENT Open channel calibration 0x0404 Float Admin OPENCHANNEL_WIDTH Open channel calibration 0x0406 Float Admin OPENCHANNEL_ANGLE Open channel calibration 0x040C Float Admin OPENCHANNEL_RADIUS Open channel calibration 0x040E Float Admin OPENCHANNEL_ WATERSURFACESLOPE Open channel calibration 0x0410 Float Admin OPENCHANNEL_ SURFACEROUGHNESS Open channel calibration 0x0412 Float Admin OPENCHANNEL_ WATERLEVELMAXIMUM Open channel calibration 0x0414 Float Admin OPENCHANNEL_ COEFFICIENT_ACTUALUNIT Open channel calibration 0x0416 Float Admin OPENCHANNEL_ WIDTH_ACTUALUNIT Open channel calibration 0x0418 Float Admin OPENCHANNEL_ RADIUS_ACTUALUNIT Open channel calibration

0x041A Float Admin

0x041C Float Admin

DATAPROCESSING_ OPENCHANNELFLOW_ ACTUALUNIT

OPENCHANNEL_ UPPERRANGEVALUE_ ACTUALUNIT

OPENCHANNEL_ WATERLEVELMAXIMUM_ ACTUALUNIT OPENCHANNEL_ SURFACEROUGHNESS_ ACTUALUNIT

Actual volumetric flow

Open channel description

Open channel calibration

iSonic 4000 Flow Meter Conversion Table

Address Registers Rights Read Write Name Note

0x0500 Float, Float Admin Yes Yes Conversion Table Point 0 Water Level [m], Volume [m³] or Flow[m³/s]

… …

0x08FC Float, Float Admin Yes Yes Conversion Table Point 255 —

Points in conversion table have to be sorted in ascending order (higher address higher water level value). Table can be shorter. First unused point has to contain NAN value.

Rights

1 User 2 Service 3 Admin 4 Factory

Page 35 November 2018 HYB-UM-02509-EN-04

iSonic 4000, Open-Channel Flow Meter

WIRING THE ISONIC 4000 METER TO AN ORION® CELLULAR LTE ENDPOINT

1. Connect the RED Encoder Clock signal wire from the endpoint to the Digital Input on the iSonic 4000.

2. Connect the GREEN Encoder Data signal wire from the endpoint to the Digital Output 1 positive signal on the iSonic 4000.

3. Connect the BLACK Encoder Ground signal wire from the endpoint to the Digital Output 1 negative signal on the iSonic 4000.

4. Jumper the iSonic 4000 Digital Output 1 negative signal to the Digital Input negative signal.

For detail information on installing and activating ORION Cellular LTE endpoints, see the "ORION Water Endpoints User Manual", available on our website at www.badgermeter.com.

iSonic 4000

ORION LTE Endpoint

1 2 3 4 5 6

BLACK GREEN

RED

Control. Manage. Optimize.

Trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specications without notice, except to the extent an outstanding contractual obligation exists. © 2018 Badger Meter, Inc. All rights reserved.

www.badgermeter.com

Badger Meter iSonic 4000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Scope of This Manual

SAFETY PRECAUTIONS AND INSTRUCTIONS

Installation

Power Connection

Protection Class

Setup and Operation

Cleaning

Repairing Faults

System Description

RoHs

Battery Disposal

Nameplate

System Settings

Installation

Installation the EchoPod DL-10 Sensor

Mounting Positions

Power Connections

Auxiliary Power

Operation

Function Buttons

Display Icons

Initial Screens

Setting a PIN

Logging In

Logging Out

Programming

Main Menu

Meter Setup Menu

Measurement Menu

Input/Outputs Menu

Clear Total

Communications Menu

Miscellaneous

Info Menu

PIN Menu

Login Menu

Troubleshooting

Control LED

Replace Meter’s Electronics

SPECIFICATIONS

Dimensions

Main Menu Program Structure

Meter Setup

Measurements

Inputs/Outputs

Total

Communications

Miscellaneous

Info

Login

Flow Meter ModBus® Register Table

iSonic 4000 Flow Meter Conversion Table

Rights

WIRING THE ISONIC 4000 METER TO AN ORION® CELLULAR LTE ENDPOINT